Heat treatment equipment with efficient heating function

By designing a heat treatment device including a fixed drive assembly, a high-frequency heater and a reflow assembly, the problem of discontinuity of gear heat treatment in the prior art is solved, efficient heating and rapid cooling of gear teeth are achieved, and production efficiency is improved.

CN119640004AInactive Publication Date: 2025-03-18南通佳润精密科技有限公司
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Patent Information

Application Number
CN202411581195.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, when high-frequency heaters are used to heat and quench the gear, only a single heat treatment process can be performed, and a continuous gear heat treatment process cannot be formed, resulting in a reduced production efficiency.

Method used

A heat treatment device is designed, including a quench box, step board, partition, fixed drive assembly, high frequency heater and reflow assembly. The gear is driven to rotate through two sets of fixed driving components, and with the cooperation of the high-frequency heater and telescopic rod, the two gear teeth are synchronously heated and rapidly cooled down, forming a continuous heat treatment process.

Benefits of technology

Efficient heating and rapid cooling of the gear teeth are achieved, continuous heat treatment process is formed, and processing efficiency of gear quenching heat treatment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of heat treatment, in particular to heat treatment equipment with an efficient heating function, the heat treatment equipment comprises a quenching box, a step plate and a partition plate are arranged in the middle of the quenching box, and a backflow assembly used for conveying quenching liquid in a heat dissipation pool into the quenching pool is arranged on one side of the quenching box; the two groups of fixed driving assemblies are symmetrically and rotatably mounted above the quenching bath on one side of the quenching box, each fixed driving assembly comprises a fixed shaft, and one end of each fixed shaft extends to the upper part of the quenching bath; and the heating assembly comprises a high-frequency heater, and a telescopic rod used for adjusting the position of the high-frequency heater is fixedly installed on the side wall of the quenching box. According to the gear quenching device, the high-frequency heater can pass through the two oppositely-arranged tooth parts of the two gears when stretching and retracting each time, the two tooth parts on the two gears are heated at the same time, the heating power of the high-frequency heater is fully utilized, and quenching treatment of the tooth parts of the gears is efficiently completed.
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Description

Technical Field

[0001] The invention relates to the technical field of heat treatment, and in particular to heat treatment equipment with high-efficiency heating. Background Art

[0002] Gear quenching is an important heat treatment process to improve gear performance. Gear quenching refers to the heat treatment process of heating the gear to a temperature above the critical point and then rapidly cooling it to obtain a martensite or bainite structure. Its purpose is to significantly improve the strength, hardness, wear resistance, fatigue strength and toughness of the steel; During the gear quenching heat treatment process, a high-frequency heater is required to heat a single tooth on a single gear. When the high-frequency heater moves to the top or bottom, the rotation angle of the single gear is adjusted to change the position of the heated tooth. However, this heating method can only perform heat treatment processing on a single gear, and cannot form a continuous gear heat treatment process, which will reduce production efficiency. Summary of the invention

[0003] In view of the above-mentioned shortcomings of the prior art, the present invention provides a heat treatment equipment with high-efficiency heating, which can effectively solve the problem that when high-frequency heaters are used in the prior art to heat and quench gears, heat treatment processing can only be performed one by one, and a continuous gear heat treatment process cannot be formed, which reduces the efficiency during production.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: The present invention provides a heat treatment device with high-efficiency heating, comprising a quenching box, a step plate and a partition plate are arranged in the middle, the step plate and the partition plate separate the interior of the quenching box into a heat dissipation pool and a quenching pool, the heat dissipation pool and the quenching pool are used to store quenching liquid, and a reflux component for conveying the quenching liquid in the heat dissipation pool to the quenching pool is arranged on one side of the quenching box; Two groups of fixed drive components are symmetrically rotatably mounted above the quenching pool on one side of the quenching box, and the fixed drive components are used to fix the gears to be heated and drive the gears to be heated to rotate. Each group of the fixed drive components includes a fixed shaft, one end of the fixed shaft extends above the quenching pool, and the other end of the fixed shaft is rotatably mounted on the side wall of one side of the quenching box; The heating assembly is used to heat the teeth of the gears on the fixed drive assembly. The heating assembly includes a high-frequency heater arranged between two groups of fixed drive assemblies. A telescopic rod for adjusting the position of the high-frequency heater is fixedly installed on the side wall of the quenching box.

[0005] Furthermore, the end of the high-frequency heater extends between two groups of fixed driving components, a substrate is provided at the tail of the high-frequency heater, the telescopic end of the telescopic rod is fixedly connected to the side of the substrate away from the high-frequency heater, and the telescopic rod is used to drive the high-frequency heater to extend between the two groups of fixed driving components.

[0006] Furthermore, an adsorption plate is fixedly mounted on the fixed shaft, and the adsorption plate is used to adsorb and fix the gear to be heated and quenched. An installation shaft is coaxially fixed to one end of the fixed shaft facing the side wall of the quenching box, and the installation shaft rotates through the side wall of the quenching box. A transmission sleeve is sleeved on the installation shaft for driving the installation shaft to rotate in one direction, and a driving sleeve is sleeved on the outer side of the transmission sleeve for guiding the rotation of the transmission sleeve.

[0007] Furthermore, the transmission sleeve is connected to the mounting shaft via a one-way transmission bearing, the one-way transmission bearing is used to drive the two fixed shafts to rotate relative to each other, a plurality of guide bevel grooves are circumferentially arranged on the outer side of the transmission sleeve, sliding balls are circumferentially arranged on the inner wall of the drive sleeve, the sliding balls are slidably installed inside the guide bevel grooves, and a T-shaped frame is provided on the side of the drive sleeve for driving the drive sleeve to move linearly.

[0008] Furthermore, a guide rod is fixedly installed parallel to the side of the side wall of the quenching box away from the fixed axis, and an elastic member is sleeved on the guide rod for driving the T-shaped frame to move toward the fixed axis. A protrusion is provided at the bottom of the base plate, and the protrusion is used to abut against the side of the T-shaped frame at the tail of the base plate moving away from the fixed axis, and drive the T-shaped frame to move in the direction away from the fixed axis.

[0009] Furthermore, the reflux component includes a pressing pump, which is respectively provided with a liquid inlet pipe and a liquid outlet pipe, the other end of the liquid inlet pipe extends into the heat dissipation pool of the quenching box and is connected with the interior of the heat dissipation pool, the other end of the liquid outlet pipe extends into the quenching pool inside the quenching box and is connected with the interior of the quenching pool, and a pressure plate is installed above the pressing pump for sliding up and down, and the pressure plate is used to squeeze the pressing pump.

[0010] Furthermore, the lower end of the T-shaped frame extends above the pressure plate, and a first wedge block is fixedly installed on the lower end of the T-shaped frame. A second wedge block is provided on the upper end surface of the pressure plate. When the T-shaped frame moves in a direction away from the fixed axis driven by the base plate, the first wedge block pushes the second wedge block to move downward, thereby squeezing the pressing pump.

[0011] Furthermore, a rectangular plate is provided at one end of the liquid outlet pipe extending into the quenching pool inside the quenching box, the interior of the rectangular plate is hollow, the rectangular plate is connected to the interior of the liquid outlet pipe, and a plurality of nozzles are provided on the upper end surface of the rectangular plate. The plurality of nozzles are distributed along the contour of the upper end surface of the rectangular plate, and the plurality of nozzles are used to spray quenching liquid into the quenching pool.

[0012] Furthermore, the upper end surface of the partition is provided with two arc grooves corresponding to the gear profile, and the inner wall of each arc groove is provided with two figure-eight inclined grooves, which are used to guide the quenching liquid to flow from the quenching pool into the heat dissipation pool.

[0013] Compared with the known public technology, the technical solution provided by the present invention has the following beneficial effects: The present invention arranges two groups of fixed drive components on one side of the quenching box, and the fixed drive components can drive the two gears to rotate relative to each other. By arranging a high-frequency heater between the two groups of fixed drive components, the relative teeth of the two gears can be heated synchronously. After the two gears are heated, the telescopic rod drives the high-frequency heater to retract, and then the two groups of fixed drive components drive the two relatively rotating gears to rotate relative to each other, so that the two heated teeth of the gears move downward. When the heated teeth of the two gears are immersed in the quenching liquid (water, oil or polymer) inside the quenching pool, the teeth are quickly cooled down, and then the quenching treatment of the gear teeth is completed; each extension and retraction of the high-frequency heater can pass through the two teeth of the two gears placed opposite to each other, and the two teeth on the two gears can be heated at the same time, so that the heating power of the high-frequency heater can be fully utilized, and the quenching treatment of the gear teeth can be completed more efficiently.

[0014] In the present invention, a guide bevel groove is provided on the outer side of the transmission sleeve, and a sliding ball is provided inside the driving sleeve. The sliding ball moves linearly under the drive of the driving sleeve, and can drive the transmission sleeve to rotate. By driving the driving sleeve to move axially along the fixed shaft, the fixed shaft can be driven to rotate, and the rotation angle of the gear located on the fixed shaft can be adjusted.

[0015] In the present invention, an elastic member for driving the T-shaped frame to move toward the fixed axis is sleeved on the guide rod. When the telescopic rod drives the high-frequency heater to retract to a certain position, the lower side of the substrate will abut against the side of the T-shaped frame toward the fixed axis and drive the T-shaped frame to move in the direction away from the fixed axis, so that the elastic member is in a force storage state. In the initial stage when the telescopic rod drives the high-frequency heater to extend, the elastic member drives the T-shaped frame to move in the direction of the fixed axis, so that the driving sleeves at both ends of the T-shaped frame drive the fixed axis and the gear located on the fixed axis to cause angular deflection.

[0016] In the present invention, a pressing pump is arranged below the T-shaped frame. During the linear sliding process of the T-shaped frame, the first wedge block below the T-shaped frame cooperates with the second wedge block on the pressure plate to synchronously drive the pressing pump to guide the quenching medium inside the heat dissipation pool into the quenching pool, so that the inside of the quenching pool can be continuously maintained at a low temperature and the quenching medium can be recycled. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the present invention; Figure 3 is a side view of the present invention; Figure 4 It is a schematic diagram of the overall structure of the fixed drive assembly and the heating assembly of the present invention; Figure 5 An exploded view of the fixed drive assembly of the present invention; Figure 6 For the present invention Figure 5 A local enlarged structural schematic diagram; Figure 7 It is a schematic diagram of the overall structure of the reflux assembly of the present invention.

[0019] The numbers in the figure represent: 1. Quenching box; 101. Heat sink; 102. Quenching pool; 11. Step plate; 12. Partition plate; 1201. Chute; 2. Gear; 3. Heating assembly; 31. High frequency heater; 32. Telescopic rod; 33. Base plate; 34. T-shaped frame; 35. Driving sleeve; 351. Sliding ball; 36. Guide rod; 37. Elastic member; 38. First wedge; 4. Fixed drive assembly; 41. Fixed shaft; 42. Adsorption plate; 43. Mounting shaft; 44. Transmission sleeve; 4401. Guide chute; 45. One-way transmission bearing; 5. Reflux assembly; 51. Pressing pump; 52. Liquid inlet pipe; 53. Liquid outlet pipe; 54. Rectangular plate; 541. Nozzle; 55. Pressing plate; 551. Second wedge block. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] The present invention will be further described below in conjunction with the embodiments.

[0022] When a heat treatment equipment with high-efficiency heating is used, in order to quench the gear teeth more accurately, a high-frequency heater is usually used for heating. During the heating process, only the gear teeth are heated, completing the heating link in the gear quenching process more accurately and efficiently.

[0023] To this end, an embodiment of the present invention provides a heat treatment device with high-efficiency heating, the purpose of which is at least to heat the relative teeth of the two gears 2 synchronously by arranging two groups of fixed drive components 4 on one side of the quenching box 1 and arranging a high-frequency heater 31 between the two groups of fixed drive components 4. After the two gears 2 are heated, the telescopic rod 32 drives the high-frequency heater 31 to retract, and then the two groups of fixed drive components 4 drive the two relatively rotating gears 2 to rotate relative to each other, forming a continuous gear 2 heat treatment process, thereby improving the processing efficiency of the quenching heat treatment of the gear 2.

[0024] Embodiment: A heat treatment device with high efficiency heating, such as Figure 1 - Figure 4 As shown, it includes a quenching box 1, a step plate 11 and a partition 12 are arranged in the middle, the step plate 11 and the partition 12 separate the interior of the quenching box 1 into a heat sink 101 and a quenching pool 102, the heat sink 101 and the quenching pool 102 are used to store quenching liquid, and a reflux component 5 for conveying the quenching liquid in the heat sink 101 to the quenching pool 102 is arranged on one side of the quenching box 1; Two groups of fixed drive components 4 are symmetrically rotatably mounted above the quenching pool 102 on one side of the quenching box 1, and the fixed drive components 4 are used to fix the gear 2 to be heated and drive the gear 2 to be heated to rotate. Each group of the fixed drive components 4 includes a fixed shaft 41, one end of the fixed shaft 41 extends above the quenching pool 102, and the other end of the fixed shaft 41 is rotatably mounted on the side wall of one side of the quenching box 1; The heating assembly 3 is used to heat the teeth of the gear 2 on the fixed driving assembly 4. The heating assembly 3 includes a high-frequency heater 31 arranged between two groups of fixed driving assemblies 4. A telescopic rod 32 for adjusting the position of the high-frequency heater 31 is fixedly installed on the side wall of the quenching box 1.

[0025] In the present invention, two groups of fixed drive components 4 are arranged on one side of the quenching box 1, and the fixed drive components 4 can drive the two gears 2 to rotate relative to each other. By arranging a high-frequency heater 31 between the two groups of fixed drive components 4, the relative teeth of the two gears 2 can be heated synchronously. After the two gears 2 are heated, the telescopic rod 32 drives the high-frequency heater 31 to retract, and then the two groups of fixed drive components 4 drive the two relatively rotating gears 2 to rotate relative to each other, so that the two heated teeth of the gears 2 move downward. When the heated teeth of the two gears 2 are immersed in the quenching liquid (water, oil or polymer) inside the quenching pool 102, the teeth are quickly cooled down, and then the quenching treatment of the teeth of the gear 2 is completed; each extension and retraction of the high-frequency heater 31 can pass through the two teeth of the two gears 2 placed opposite to each other, and the two teeth on the two gears 2 can be heated at the same time, so that the heating power of the high-frequency heater 31 can be fully utilized, and the quenching treatment of the teeth of the gear 2 can be completed more efficiently.

[0026] Furthermore, if Figure 4 As shown, the end of the high-frequency heater 31 extends between the two groups of fixed driving components 4, a base plate 33 is provided at the tail of the high-frequency heater 31, the telescopic end of the telescopic rod 32 is fixedly connected to the side of the base plate 33 away from the high-frequency heater 31, and the telescopic rod 32 is used to drive the high-frequency heater 31 to extend between the two groups of fixed driving components 4.

[0027] Among them, by setting a telescopic rod 32 at the tail of the high-frequency heater 31 and setting the high-frequency heater 31 between two groups of fixed driving components 4, the two oppositely placed gears 2 can be heated more conveniently, and the teeth of the two oppositely placed gears 2 can be heated more efficiently and accurately.

[0028] Furthermore, if Figure 4 As shown, an adsorption plate 42 is fixedly mounted on the fixed shaft 41, and the adsorption plate 42 is used to adsorb and fix the gear 2 to be heated and quenched. A mounting shaft 43 is coaxially fixedly connected to one end of the fixed shaft 41 facing the side wall of the quenching box 1. The mounting shaft 43 rotates through the side wall of the quenching box 1, and a transmission sleeve 44 is sleeved on the mounting shaft 43 for driving the mounting shaft 43 to rotate in one direction. A driving sleeve 35 is sleeved on the outer side of the transmission sleeve 44 for guiding the transmission sleeve 44 to rotate.

[0029] Among them, by setting an adsorption plate 42 on the fixed shaft 41, the gear 2 can be conveniently adsorbed and fixed on the fixed shaft 41 after the gear 2 is sleeved on the fixed shaft 41; by setting a transmission sleeve 44 on the outside of the mounting shaft 43 and setting a drive sleeve 35 on the outside of the transmission sleeve 44, the drive sleeve 35 can be used to drive the transmission sleeve 44 to adjust the rotation angle.

[0030] Furthermore, if Figure 5 and Figure 6 As shown, the transmission sleeve 44 is connected to the installation shaft 43 through a one-way transmission bearing 45, and the one-way transmission bearing 45 is used to drive the two fixed shafts 41 to rotate relative to each other. The outer side of the transmission sleeve 44 is provided with a plurality of guide bevel grooves 4401 distributed in a circumferential manner, and the inner wall of the drive sleeve 35 is provided with sliding balls 351 distributed in a circumferential manner. The sliding balls 351 are slidably installed inside the guide bevel grooves 4401, and the side of the drive sleeve 35 is provided with a T-shaped frame 34 for driving the drive sleeve 35 to move linearly.

[0031] Among them, by setting a guide bevel groove 4401 on the outer side of the transmission sleeve 44 and setting a sliding ball 351 inside the driving sleeve 35, the sliding ball 351 moves linearly under the drive of the driving sleeve 35, and can drive the transmission sleeve 44 to rotate. By driving the driving sleeve 35 to move axially along the fixed shaft 41, the fixed shaft 41 can be driven to rotate, and the rotation angle of the gear 2 located on the fixed shaft 41 can be adjusted.

[0032] Furthermore, if Figure 4 and Figure 5 As shown, a guide rod 36 is fixedly installed parallel to the side wall of the quenching box 1 away from the fixed axis 41, and an elastic member 37 is sleeved on the guide rod 36 for driving the T-shaped frame 34 to move toward the fixed axis 41. A protrusion is provided at the bottom of the base plate 33, and the protrusion is used to abut against the side of the T-shaped frame 34 when the tail of the base plate 33 moves away from the fixed axis 41, and drive the T-shaped frame 34 to move in the direction away from the fixed axis 41.

[0033] Among them, by sleeved on the guide rod 36 an elastic member 37 for driving the T-shaped frame 34 to move toward the fixed axis 41, when the telescopic rod 32 drives the high-frequency heater 31 to retract to a certain position, the bottom of the substrate 33 will be pressed against the side of the T-shaped frame 34 facing the fixed axis 41 and drive the T-shaped frame 34 to move away from the fixed axis 41, so that the elastic member 37 is in a force storage state. When the telescopic rod 32 drives the high-frequency heater 31 to extend in the initial stage, the elastic member 37 drives the T-shaped frame 34 to move toward the fixed axis 41, so that the driving sleeves 35 at both ends of the T-shaped frame 34 drive the fixed axis 41 and the gear 2 located on the fixed axis 41 to deflect at an angle.

[0034] Furthermore, if Figure 7As shown, the reflux component 5 includes a pressing pump 51, and a liquid inlet pipe 52 and a liquid outlet pipe 53 are respectively arranged on the pressing pump 51. The other end of the liquid inlet pipe 52 extends into the heat dissipation pool 101 of the quenching box 1 and is connected with the interior of the heat dissipation pool 101. The other end of the liquid outlet pipe 53 extends into the quenching pool 102 inside the quenching box 1 and is connected with the interior of the quenching pool 102. A pressure plate 55 is installed above the pressing pump 51 for sliding up and down, and the pressure plate 55 is used to squeeze the pressing pump 51.

[0035] Furthermore, if Figure 4 As shown, the lower end of the T-shaped frame 34 extends above the pressure plate 55, and a first wedge block 38 is fixedly installed on the lower end of the T-shaped frame 34. A second wedge block 551 is provided on the upper end surface of the pressure plate 55. When the T-shaped frame 34 moves away from the fixed axis 41 driven by the base plate 33, the first wedge block 38 pushes the second wedge block 551 to move downward, thereby squeezing the pressing pump 51.

[0036] Among them, by arranging a pressing pump 51 under the T-shaped frame 34, during the linear sliding process of the T-shaped frame 34, the first wedge block 38 under the T-shaped frame 34 cooperates with the second wedge block 551 on the pressure plate 55, and the pressing pump 51 can be synchronously driven to guide the quenching medium located inside the heat dissipation pool 101 to the inside of the quenching pool 102, so that the inside of the quenching pool 102 can be continuously maintained at a low temperature state, and the quenching medium can be recycled.

[0037] Furthermore, if Figure 7 As shown, a rectangular plate 54 is provided at one end of the liquid outlet pipe 53 extending into the quenching pool 102 inside the quenching box 1. The rectangular plate 54 is located directly below the gear 2. The interior of the rectangular plate 54 is hollow. The rectangular plate 54 is connected to the interior of the liquid outlet pipe 53. A plurality of nozzles 541 are provided on the upper end surface of the rectangular plate 54. The plurality of nozzles 541 are distributed along the contour of the upper end surface of the rectangular plate 54. The plurality of nozzles 541 are used to spray quenching liquid into the quenching pool 102.

[0038] Among them, by setting a rectangular plate 54 at the bottom of the quenching pool 102 and setting multiple nozzles 541 along the contour of the rectangular plate 54, the quenching medium output by the pressing pump 51 can directly reach the surface of the gear 2, come into contact with the gear 2, and cool the surface of the gear 2, which can improve the cooling effect of the gear surface and provide a quenching effect.

[0039] Furthermore, if Figure 1 and Figure 2 As shown, the upper end surface of the partition 12 is provided with two arc grooves corresponding to the contour of the gear 2, and the inner wall of each of the arc grooves is provided with two figure-eight inclined grooves 1201, and the inclined grooves 1201 are used to guide the quenching liquid from the quenching pool 102 to flow into the heat dissipation pool 101.

[0040] Among them, by setting an arc groove corresponding to the position of the gear 2 on the partition 12, it can be more convenient to remove the gear 2 from the fixed shaft 41. In addition, an eight-shaped inclined groove 1201 is set on the inner wall of the arc groove, so that the quenching medium overflowing from the quenching pool 102 flows downward along the inclined groove 1201, and the quenching medium flows more dispersedly on the step plate 11, so that the quenching medium can fully dissipate heat, which is convenient for the quenching medium to be used again for cooling and quenching.

[0041] Working principle: During the quenching heat treatment of the gear 2, the two gears 2 to be quenched are first respectively mounted on the two fixed shafts 41, and then the position of the gear 2 is fixed by the adsorption plate 42, and then the high-frequency heater 31 is started, and the high-frequency heater 31 is driven by the telescopic rod 32 to extend between the two gears 2 (in the process of extending the telescopic rod 32, the T-shaped frame 34 is released to move toward the fixed shaft 41, so that the sliding balls 351 inside the driving sleeves 35 on both sides of the T-shaped frame 34 slide inside the guide inclined groove 4401 to adjust the rotation angle of the fixed shaft 41), and the two opposite teeth of the two gears 2 are heated, and then the telescopic rod 32 drives the high-frequency heater 31 to retract, and in the process of retracting the telescopic rod 32 The substrate 33 between the high-frequency heater 31 will abut against the T-frame 34, driving the T-frame 34 to move in the direction away from the fixed shaft 41, so that the T-frame 34 drives the driving sleeves 35 on both sides to move away from the fixed shaft 41. At the same time, the lower end of the T-frame 34 will also drive the first wedge block 38 to move synchronously, so that the first wedge block 38 squeezes the second wedge block 551, and drives the pressure plate 55 to squeeze the pressing pump 51, and transports the quenching medium inside the heat dissipation pool 101 to the inside of the quenching pool 102. After that, this action is repeated many times, and multiple teeth on the gear 2 can be heated separately. At the same time, as the gear 2 rotates, the heated teeth of the gear 2 will move and be immersed in the quenching medium inside the quenching pool 102, completing the quenching treatment of the teeth of the gear 2.

[0042] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A heat treatment device with high efficiency heating, characterized in that, include: A quenching box (1) is provided with a step plate (11) and a partition plate (12) in the middle thereof, wherein the step plate (11) and the partition plate (12) separate the interior of the quenching box (1) into a heat sink (101) and a quenching pool (102), wherein the interiors of the heat sink (101) and the quenching pool (102) are used to store quenching liquid, and a reflux component (5) is provided on one side of the quenching box (1) for conveying the quenching liquid in the heat sink (101) to the interior of the quenching pool (102); Two groups of fixed drive assemblies (4) are symmetrically rotatably mounted above the quenching pool (102) on one side of the quenching box (1), the fixed drive assemblies (4) being used to fix the gear (2) to be heated and drive the gear (2) to be heated to rotate, each group of the fixed drive assemblies (4) comprising a fixed shaft (41), one end of the fixed shaft (41) extending above the quenching pool (102), and the other end of the fixed shaft (41) being rotatably mounted on a side wall of one side of the quenching box (1); A heating assembly (3) is used to heat the tooth portion of a gear (2) on a fixed drive assembly (4), the heating assembly (3) comprising a high-frequency heater (31) arranged between two groups of fixed drive assemblies (4), and a telescopic rod (32) for adjusting the position of the high-frequency heater (31) is fixedly mounted on a side wall of the quenching box (1).

2. A heat treatment device with high efficiency heating according to claim 1, characterized in that: The end of the high-frequency heater (31) extends between the two groups of fixed drive components (4); a base plate (33) is provided at the rear of the high-frequency heater (31); the telescopic end of the telescopic rod (32) is fixedly connected to a side of the base plate (33) away from the high-frequency heater (31); and the telescopic rod (32) is used to drive the high-frequency heater (31) to extend between the two groups of fixed drive components (4).

3. The heat treatment equipment with high efficiency heating according to claim 1, characterized in that: An adsorption disk (42) is fixedly mounted on the fixed shaft (41), and the adsorption disk (42) is used to adsorb and fix the gear (2) to be heated and quenched. A mounting shaft (43) is coaxially fixedly connected to one end of the fixed shaft (41) facing the side wall of the quenching box (1). The mounting shaft (43) rotates through the side wall of the quenching box (1). A transmission sleeve (44) is sleeved on the mounting shaft (43) for driving the mounting shaft (43) to rotate in one direction. A drive sleeve (35) is sleeved on the outer side of the transmission sleeve (44) for guiding the transmission sleeve (44) to rotate.

4. The heat treatment equipment with high efficiency heating according to claim 3, characterized in that: The transmission sleeve (44) is connected to the installation shaft (43) via a one-way transmission bearing (45), the one-way transmission bearing (45) is used to drive the two fixed shafts (41) to rotate relative to each other, a plurality of guide inclined grooves (4401) are arranged in a circumferential distribution on the outer side of the transmission sleeve (44), sliding balls (351) are arranged in a circumferential distribution on the inner wall of the drive sleeve (35), the sliding balls (351) are slidably mounted inside the guide inclined grooves (4401), and a T-shaped frame (34) is arranged on the side of the drive sleeve (35) for driving the drive sleeve (35) to move linearly.

5. The heat treatment equipment with high efficiency heating according to claim 4, characterized in that: A guide rod (36) is fixedly mounted parallel to a side of the side wall of the quenching box (1) away from the fixed axis (41); an elastic member (37) is sleeved on the guide rod (36) for driving the T-shaped frame (34) to move in the direction of the fixed axis (41); a protrusion is provided at the bottom of the base plate (33); the protrusion is used to abut against a side surface of the T-shaped frame (34) at the rear end of the base plate (33) moving in the direction away from the fixed axis (41), and drive the T-shaped frame (34) to move in the direction away from the fixed axis (41).

6. The heat treatment equipment with high efficiency heating according to claim 5, characterized in that: The reflux assembly (5) comprises a pressing pump (51), and a liquid inlet pipe (52) and a liquid outlet pipe (53) are respectively arranged on the pressing pump (51); the other end of the liquid inlet pipe (52) extends into the heat sink (101) of the quenching box (1) and communicates with the interior of the heat sink (101); the other end of the liquid outlet pipe (53) extends into the quenching pool (102) inside the quenching box (1) and communicates with the interior of the quenching pool (102); a pressing plate (55) is slidably mounted above the pressing pump (51), and the pressing plate (55) is used to squeeze the pressing pump (51).

7. The heat treatment equipment with high efficiency heating according to claim 6, characterized in that: The lower end of the T-shaped frame (34) extends above the pressing plate (55), a first wedge block (38) is fixedly mounted on the lower end of the T-shaped frame (34), and a second wedge block (551) is disposed on the upper end surface of the pressing plate (55). When the T-shaped frame (34) moves in a direction away from the fixed axis (41) driven by the base plate (33), the first wedge block (38) pushes the second wedge block (551) to move downward, thereby squeezing the pressing pump (51).

8. The heat treatment equipment with high efficiency heating according to claim 6, characterized in that: A rectangular plate (54) is provided at one end of the liquid outlet pipe (53) extending into the quenching pool (102) inside the quenching box (1); the interior of the rectangular plate (54) is hollow; the rectangular plate (54) is in communication with the interior of the liquid outlet pipe (53); a plurality of nozzles (541) are provided on the upper end surface of the rectangular plate (54); the plurality of nozzles (541) are distributed along the contour of the upper end surface of the rectangular plate (54); and the plurality of nozzles (541) are used to spray quenching liquid into the quenching pool (102).

9. The heat treatment equipment with high efficiency heating according to claim 1, characterized in that: The upper end surface of the partition plate (12) is provided with two arc grooves corresponding to the profile of the gear (2), and the inner wall of each arc groove is provided with two figure-eight shaped inclined grooves (1201), and the inclined grooves (1201) are used to guide the quenching liquid to flow from the quenching pool (102) into the heat dissipation pool (101).