Abrasion-resistant layer and preparation method thereof

By forming a three-layer zinc-iron coating with a Fe content gradient from the surface and the inner part on the carbon steel component, the problem of difficulty in achieving wear resistance and corrosion resistance at the same time in the prior art is solved, and an efficient, environmentally friendly and low-cost anti-wear effect is achieved.

CN119753681AInactive Publication Date: 2025-04-04JIANGDONG FITTINGS EQUIP +1
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Patent Information

Application Number
CN202510201700.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art is difficult to achieve good wear resistance and corrosion resistance in carbon steel components such as power tools, especially in high temperature, high humidity, high chlorine and high wind environments, the hot-dip galvanized layer is neither corrosion-resistant nor wear-resistant.

Method used

The Fe content gradient in the surface and inner plating layers is used to form the performance gradient of the three-layer structure. Specifically, it includes depositing a passivation layer on the substrate, a first zinc iron layer (Zn-Fe in an η phase, an iron content of 0.03 to 1.0 wt%) and a second zinc iron layer (Zn-Fe in an γ phase, an iron content of 5 to 30 wt%), and adjusting the iron content in the deposited layer through different multivariate complexing systems.

Benefits of technology

It achieves good wear resistance and corrosion resistance of the abrasion layer, and can improve the service capacity of carbon steel components such as power tools in abrasion conditions, and also has the advantages of environmental protection and low cost.

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Abstract

The invention provides an anti-abrasion layer and a preparation method thereof. The anti-abrasion layer comprises a passivation layer, a first zinc-iron layer and a second zinc-iron layer from outside to inside; the content of iron in the second zinc-iron layer is higher than the content of iron in the first zinc-iron layer, a gradient coating with the corrosion potential and the hardness from low to high is formed, Zn-Fe in the first zinc-iron layer is in an eta phase, and Zn-Fe in the second zinc-iron layer is in a gamma phase; the first zinc-iron layer and the second zinc-iron layer each have a thickness of 8-18 microns. The abrasion-resistant layer provided by the invention has good abrasion resistance and corrosion resistance.
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