Ozone concentration detection device for ultrapure water
By designing an ultrapure water ozone concentration detection device including a detection mechanism, a liquid inlet mechanism and a storage mechanism, detection errors and pollution problems in the prior art are solved, and higher detection accuracy and sample quality are achieved.
Patent Information
- Application Number
- CN202510063684.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-04-15
AI Technical Summary
The existing ozone concentration detection device for ultrapure water is prone to errors due to inconsistent light intensity during detection, and the sampling tube is susceptible to external environment pollution, affecting the detection results.
An ozone concentration detection device for ultrapure water including a detection mechanism, a liquid inlet mechanism and a storage mechanism is designed. The detection mechanism ensures the consistency of light intensity through two-point detection. The liquid inlet mechanism is connected to the ultra-pure water storage tank through the second external thread joint and is pumped into the detection box. The storage mechanism stores the second external thread joint after use to avoid contamination.
The detection accuracy is improved, errors caused by inconsistent light intensity are avoided, and external contamination is prevented through the storage mechanism, ensuring the quality of the sample during subsequent sampling.
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Figure CN119827424A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of ozone concentration detection, and in particular relates to an ozone concentration detection device for ultrapure water. Background Art
[0002] Ultrapure water, also known as UP water, refers to water with a resistivity of 18MΩ*cm (25°C). This water contains almost no impurities except water molecules, and no bacteria, viruses, chlorinated dioxins and other organic substances, and of course no mineral trace elements needed by the human body. In other words, it is water that has almost all atoms except oxygen and hydrogen removed.
[0003] Studies have shown that ozone has a maximum absorption coefficient only for ultraviolet rays with a wavelength of 253.7nm. At this wavelength, ultraviolet rays will be attenuated when passing through ozone, which conforms to the Lamport-Beer law. The principle of ultraviolet absorption method is mainly used in ozone detection of ultrapure water. Ultraviolet rays are generated by a stable ultraviolet light source, and ultraviolet rays of other wavelengths are filtered out through a light wave filter, allowing only ultraviolet rays with a wavelength of 253.7nm to pass.
[0004] However, when detecting the ozone concentration in ultrapure water, in order to improve the detection accuracy, detection is generally performed through two ultraviolet light source nodes, which is prone to inconsistent light intensity, resulting in detection errors, and the sampling tube is easily contaminated by the external environment during storage, resulting in errors in the sampling test results.
[0005] Therefore, it is necessary to provide a new ozone concentration detection device for ultrapure water to solve the above technical problems. Summary of the invention
[0006] The technical problem solved by the present invention is to provide an ozone concentration detection device for ultrapure water, which can detect the ozone concentration of ultrapure water and has consistent light source intensities at two nodes, thereby improving detection accuracy.
[0007] In order to solve the above technical problems, the present invention provides an ozone concentration detection device for ultrapure water, comprising: a housing, a controller is fixedly installed inside the housing, a control panel is fixedly installed on the top of the housing, and a detection mechanism, a liquid inlet mechanism and a storage mechanism are arranged on the housing;
[0008] The detection mechanism can detect ozone concentration at two points, and the light intensity is consistent, thereby improving detection accuracy;
[0009] The liquid inlet mechanism can be connected to the ultrapure water storage tank through the second external threaded joint, and pump the ultrapure water into the detection box;
[0010] The storage mechanism can store the second external threaded joint after use, thereby preventing the second external threaded joint from being contaminated by the external environment, which may affect the sample during subsequent sampling.
[0011] As a further solution of the present invention, the detection mechanism includes a detection box, a top light-transmitting plate, a bottom light-transmitting plate, an ultraviolet lamp board assembly, a polarizing plate, a filter, a first photoelectric sensor and a second photoelectric sensor. The detection box is arranged in an outer shell, the top light-transmitting plate and the bottom light-transmitting plate are both fixedly installed in the detection box, the ultraviolet lamp board assembly is fixedly installed on the top inner wall of the outer shell, the polarizing plate is arranged on the top of the detection box, the filter is arranged on the top of the polarizing plate, and the first photoelectric sensor and the second photoelectric sensor are both fixedly installed on the bottom inner wall of the outer shell.
[0012] As a further scheme of the present invention, the liquid inlet mechanism includes a mounting seat, a liquid pump, a liquid extraction tube, a first external threaded joint, a first internal threaded joint, a sampling hose and a second external threaded joint. The mounting seat is fixedly installed in the outer shell, the liquid pump is fixedly installed on the top of the mounting seat, the liquid outlet end of the liquid pump is fixedly connected to the detection box, the liquid extraction tube is fixedly installed at the liquid inlet end of the liquid pump, one end of the liquid extraction tube extends outside the outer shell, the first external threaded joint is fixedly installed at one end of the liquid extraction tube, the first internal threaded joint is threadedly sleeved on the first external threaded joint, the sampling hose is installed on the first internal threaded joint, and the second external threaded joint is installed at one end of the sampling hose.
[0013] As a further solution of the present invention, the storage mechanism includes a rear shell, a front shell, two storage slots, a first fixed plate, a second fixed plate, a screw, an annular plate and a knob. The rear shell is fixedly mounted on the outer wall of the outer shell, the front shell is hingedly mounted on the rear shell, the two storage slots are respectively opened on the rear shell and the front shell, the first fixed plate is fixedly mounted on the rear shell, the second fixed plate is fixedly mounted on the front shell, the screw is threadedly mounted on the first fixed plate, the screw passes through the second fixed plate, the annular plate is fixedly sleeved on the screw, and the knob is fixedly mounted on one end of the screw.
[0014] As a further solution of the present invention, a winding reel is fixedly mounted on one side of the shell, and the winding reel is located directly below the rear shell.
[0015] As a further solution of the present invention, a drain pipe is fixedly mounted on one side of the detection box, one end of the drain pipe extends outside the housing, and a solenoid valve is fixedly mounted on the drain pipe.
[0016] As a further solution of the present invention, two fixing rods are fixedly installed on both sides of the detection box, and the four fixing rods are fixedly connected to the inner walls of the outer shell on both sides respectively.
[0017] As a further solution of the present invention, a first fixing rod is fixedly installed on the top of the detection box, and the first fixing rod is fixedly connected to the filter. A second fixing rod is fixedly installed on the top of the polarizing plate, and the top of the second fixing rod is fixedly connected to the filter.
[0018] As a further solution of the present invention, the bottoms of the rear shell and the front shell are both provided with arc-shaped grooves, and the arc-shaped grooves are adapted to the sampling hose.
[0019] As a further solution of the present invention, the controller includes a control module, a storage module, a comparison module and a display module;
[0020] The control module is used to control various components in the device;
[0021] The storage module is used to store the detection data and the comparison data;
[0022] The comparison module is used to compare the detection data with the pre-entered comparison data to obtain the ozone concentration of the ultrapure water sample;
[0023] The display module is used to process the detection results into image data and transmit the data to the control panel for display.
[0024] Compared with the related art, the ozone concentration detection device for ultrapure water provided by the present invention has the following beneficial effects:
[0025] 1. The present invention sets up a detection mechanism so that the ozone concentration can be detected at two points, and the light intensity is consistent, thereby improving the detection accuracy;
[0026] 2. The present invention is provided with a liquid inlet mechanism, so that it can be connected to the ultrapure water storage tank through the second external threaded joint, and ultrapure water can be pumped into the detection box;
[0027] 3. The present invention provides a storage mechanism so that the second external threaded joint can be stored after use, thereby preventing the second external threaded joint from being contaminated by the external environment, which may affect the sample during subsequent sampling. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0029] Figure 1 A schematic diagram of the three-dimensional structure of the ozone concentration detection device for ultrapure water provided by the present invention;
[0030] Figure 2 A schematic cross-sectional view of an ozone concentration detection device for ultrapure water provided by the present invention;
[0031] Figure 3 A schematic diagram of the partial disassembly structure of the ozone concentration detection device for ultrapure water provided by the present invention;
[0032] Figure 4 A schematic diagram of the partial structure of the ozone concentration detection device for ultrapure water provided by the present invention;
[0033] Figure 5 This is a schematic diagram of the principle of the ozone concentration detection device for ultrapure water provided by the present invention.
[0034] In the figure: 1. shell; 2. controller; 3. control panel; 4. detection box; 5. top light-transmitting plate; 6. bottom light-transmitting plate; 7. ultraviolet lamp board assembly; 8. polarizing plate; 9. filter; 10. first photoelectric sensor; 11. second photoelectric sensor; 12. mounting base; 13. liquid pump; 14. liquid extraction tube; 15. first external threaded joint; 16. first internal threaded joint; 17. sampling hose; 18. second external threaded joint; 19. rear shell; 20. front shell; 21. storage tank; 22. first fixed plate; 23. second fixed plate; 24. screw; 25. annular plate; 26. knob; 27. take-up reel; 28. drain pipe; 29. solenoid valve. DETAILED DESCRIPTION
[0035] Please refer to Figures 1 to 5 ,in, Figure 1 A schematic diagram of the three-dimensional structure of the ozone concentration detection device for ultrapure water provided by the present invention; Figure 2 A schematic cross-sectional view of an ozone concentration detection device for ultrapure water provided by the present invention; Figure 3 A schematic diagram of the partial disassembly structure of the ozone concentration detection device for ultrapure water provided by the present invention; Figure 4 A schematic diagram of the partial structure of the ozone concentration detection device for ultrapure water provided by the present invention; Figure 5 The schematic diagram of the principle of the ozone concentration detection device for ultrapure water provided by the present invention. The ozone concentration detection device for ultrapure water comprises: a housing 1, a controller 2 is fixedly installed inside the housing 1, a control panel 3 is fixedly installed on the top of the housing 1, and a detection mechanism, a liquid inlet mechanism and a storage mechanism are arranged on the housing 1;
[0036] The detection mechanism can detect ozone concentration at two points, and the light intensity is consistent, thereby improving detection accuracy;
[0037] The liquid inlet mechanism can be connected to the ultrapure water storage tank via the second external threaded joint 18, and the ultrapure water sample can be drawn into the detection box 4;
[0038] The storage mechanism can store the second external threaded connector 18 after use, thereby preventing the second external threaded connector 18 from being contaminated by the external environment, which may affect the sample during subsequent sampling.
[0039] like Figure 2 and Figure 3 As shown, the detection mechanism includes a detection box 4, a top light-transmitting plate 5, a bottom light-transmitting plate 6, an ultraviolet lamp board assembly 7, a polarizing plate 8, a filter 9, a first photoelectric sensor 10 and a second photoelectric sensor 11. The detection box 4 is arranged in a housing 1, the top light-transmitting plate 5 and the bottom light-transmitting plate 6 are both fixedly installed in the detection box 4, the ultraviolet lamp board assembly 7 is fixedly installed on the top inner wall of the housing 1, the polarizing plate 8 is arranged on the top of the detection box 4, the filter 9 is arranged on the top of the polarizing plate 8, and the first photoelectric sensor 10 and the second photoelectric sensor 11 are both fixedly installed on the bottom inner wall of the housing 1.
[0040] like Figure 2 As shown, the liquid inlet mechanism includes a mounting seat 12, a liquid pump 13, a liquid extraction tube 14, a first external threaded joint 15, a first internal threaded joint 16, a sampling hose 17 and a second external threaded joint 18. The mounting seat 12 is fixedly installed in the outer shell 1, the liquid pump 13 is fixedly installed on the top of the mounting seat 12, the liquid outlet end of the liquid pump 13 is fixedly connected to the detection box 4, the liquid extraction tube 14 is fixedly installed at the liquid inlet end of the liquid pump 13, one end of the liquid extraction tube 14 extends outside the outer shell 1, the first external threaded joint 15 is fixedly installed at one end of the liquid extraction tube 14, the first internal threaded joint 16 is threadedly sleeved on the first external threaded joint 15, the sampling hose 17 is installed on the first internal threaded joint 16, and the second external threaded joint 18 is installed at one end of the sampling hose 17.
[0041] like Figure 4 As shown, the storage mechanism includes a rear shell 19, a front shell 20, two storage slots 21, a first fixing plate 22, a second fixing plate 23, a screw 24, an annular plate 25 and a knob 26. The rear shell 19 is fixedly mounted on the outer wall of the outer shell 1, and the front shell 20 is hingedly mounted on the rear shell 19. The two storage slots 21 are respectively opened on the rear shell 19 and the front shell 20. The first fixing plate 22 is fixedly mounted on the rear shell 19, and the second fixing plate 23 is fixedly mounted on the front shell 20. The screw 24 is threadedly mounted on the first fixing plate 22, and the screw 24 passes through the second fixing plate 23. The annular plate 25 is fixedly sleeved on the screw 24, and the knob 26 is fixedly mounted on one end of the screw 24.
[0042] like Figure 1 As shown, a winding reel 27 is fixedly mounted on one side of the housing 1, and the winding reel 27 is located directly below the rear housing 19;
[0043] By providing the reel 27 , the sampling hose 17 can be wound up after use, thereby preventing the sampling hose 17 from being scattered.
[0044] like Figure 2 As shown, a drain pipe 28 is fixedly installed on one side of the detection box 4, one end of the drain pipe 28 extends outside the housing 1, and a solenoid valve 29 is fixedly installed on the drain pipe 28;
[0045] By providing the drain pipe 28 and the electromagnetic valve 29 , after the ozone concentration of the ultrapure water sample is detected, the electromagnetic valve 29 is opened to discharge the ultrapure water sample through the drain pipe 28 .
[0046] like Figure 2 As shown, two fixing rods are fixedly installed on both sides of the detection box 4, and the four fixing rods are fixedly connected to the inner walls of both sides of the shell 1 respectively;
[0047] By providing the fixing rod, the detection box 4 can be fixed in the housing 1 , and the detection box 4 can be suspended in the housing 1 .
[0048] like Figure 3 As shown, a first fixing rod is fixedly installed on the top of the detection box 4, and the first fixing rod is fixedly connected to the filter 9. A second fixing rod is fixedly installed on the top of the polarizing plate 8, and the top of the second fixing rod is fixedly connected to the filter 9.
[0049] By providing the first fixing rod and the second fixing rod, the polarizing plate 8 and the filter 9 can be fixed on the top of the detection box 4 in sequence.
[0050] like Figure 4 As shown, the bottoms of the rear shell 19 and the front shell 20 are both provided with arc-shaped slots, and the arc-shaped slots are adapted to the sampling hose 17;
[0051] By providing the fixed slot, when the first internal threaded connector 16 and the second external threaded connector 18 are placed in the storage slot 21 , the sampling hose 17 is prevented from affecting the closing of the front shell 20 .
[0052] like Figure 5 As shown, the controller 2 includes a control module, a storage module, a comparison module and a display module;
[0053] The control module is used to control various components in the device;
[0054] The storage module is used to store the detection data and the pre-entered comparison data;
[0055] The comparison module is used to compare the detection data with the pre-entered comparison data to obtain the ozone concentration of the ultrapure water sample;
[0056] The display module is used to process the detection results into image data and transmit the data to the control panel 3 for display.
[0057] The working principle of the ozone concentration detection device for ultrapure water provided by the present invention is as follows:
[0058] The first step: when in use, connect the second external threaded connector 18 to the ultrapure water storage tank, start the liquid pump 13, draw the ultrapure water sample into the detection box 4 through the sampling hose 17 and the liquid suction tube 14, start the ultraviolet lamp board assembly 7, and the ultraviolet light emitted by the ultraviolet lamp board assembly 7 is irradiated on the filter 9, and other wavelengths of ultraviolet light are filtered out by the filter 9, and only ultraviolet light with a wavelength of 253.7nm is allowed to pass through, and then the ultraviolet light with a wavelength of 253.7nm is irradiated on the polarizing plate 8, and the polarizing plate 8 only allows the light perpendicular to the polarizing plate 8 to pass, so that the light passes through the top light-transmitting plate 5 and irradiates the ultrapure water in the detection box 4, and then passes through the bottom light-transmitting plate 6 and irradiates the first photoelectric sensor 10 and the second photoelectric sensor 11 respectively. The first photoelectric sensor 10 and the second photoelectric sensor 11 collect data respectively to avoid detection errors, and then compare with the pre-entered comparison data to obtain the ozone concentration of the ultrapure water sample;
[0059] The second step: After the detection is completed, the solenoid valve 29 can be opened to discharge the ultrapure water sample through the drain pipe 28, and then the second external threaded connector 18 can be unscrewed and placed in the storage tank 21. The front shell 20 is closed, and then the knob 26 can be turned to screw the screw 24 into the first fixed plate 22, and the second fixed plate 23 can be pushed through the annular plate 25 to fix the front shell 20. At this time, the second external threaded connector 18 can be protected to avoid being polluted by the external environment.
[0060] It should be noted that the device structure and the drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above invention, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field.
[0061] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0062] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments or applied directly or indirectly without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the appended claims and their equivalents, which are equally included in the scope of patent protection of the present invention.
Claims
1. An ozone concentration detection device for ultrapure water, characterized in that: include: A housing, a controller is fixedly installed inside the housing, a control panel is fixedly installed on the top of the housing, and a detection mechanism, a liquid inlet mechanism and a storage mechanism are arranged on the housing; The detection mechanism can detect ozone concentration at two points, and the light intensity is consistent, thereby improving detection accuracy; The liquid inlet mechanism can be connected to the ultrapure water storage tank through the second external threaded joint, and pump the ultrapure water into the detection box; The storage mechanism can store the second external threaded joint after use, thereby preventing the second external threaded joint from being contaminated by the external environment, which may affect the sample during subsequent sampling.
2. The ozone concentration detection device for ultrapure water according to claim 1, characterized in that: The detection mechanism includes a detection box, a top light-transmitting plate, a bottom light-transmitting plate, an ultraviolet light board assembly, a polarizing plate, a filter, a first photoelectric sensor and a second photoelectric sensor. The detection box is arranged in an outer shell, the top light-transmitting plate and the bottom light-transmitting plate are both fixedly installed in the detection box, the ultraviolet light board assembly is fixedly installed on the top inner wall of the outer shell, the polarizing plate is arranged on the top of the detection box, the filter is arranged on the top of the polarizing plate, and the first photoelectric sensor and the second photoelectric sensor are both fixedly installed on the bottom inner wall of the outer shell.
3. The ozone concentration detection device for ultrapure water according to claim 2, characterized in that: The liquid inlet mechanism includes a mounting seat, a liquid pump, a liquid extraction tube, a first external threaded joint, a first internal threaded joint, a sampling hose and a second external threaded joint. The mounting seat is fixedly installed in the outer shell, the liquid pump is fixedly installed on the top of the mounting seat, the liquid outlet end of the liquid pump is fixedly connected to the detection box, the liquid extraction tube is fixedly installed at the liquid inlet end of the liquid pump, one end of the liquid extraction tube extends outside the outer shell, the first external threaded joint is fixedly installed at one end of the liquid extraction tube, the first internal threaded joint is threadedly sleeved on the first external threaded joint, the sampling hose is installed on the first internal threaded joint, and the second external threaded joint is installed at one end of the sampling hose.
4. The ozone concentration detection device for ultrapure water according to claim 1, characterized in that: The storage mechanism includes a rear shell, a front shell, two storage slots, a first fixed plate, a second fixed plate, a screw, an annular plate and a knob. The rear shell is fixedly mounted on the outer wall of the outer shell, the front shell is hingedly mounted on the rear shell, the two storage slots are respectively opened on the rear shell and the front shell, the first fixed plate is fixedly mounted on the rear shell, the second fixed plate is fixedly mounted on the front shell, the screw is threadedly mounted on the first fixed plate, the screw passes through the second fixed plate, the annular plate is fixedly sleeved on the screw, and the knob is fixedly mounted on one end of the screw.
5. The ozone concentration detection device for ultrapure water according to claim 1, characterized in that: A winding reel is fixedly mounted on one side of the shell, and the winding reel is located just below the rear shell.
6. The ozone concentration detection device for ultrapure water according to claim 2, characterized in that: A liquid discharge pipe is fixedly mounted on one side of the detection box, one end of the liquid discharge pipe extends out of the housing, and a solenoid valve is fixedly mounted on the liquid discharge pipe.
7. The ozone concentration detection device for ultrapure water according to claim 2, characterized in that: Two fixing rods are fixedly installed on both sides of the detection box, and the four fixing rods are fixedly connected to the inner walls of the shell on both sides respectively.
8. The ozone concentration detection device for ultrapure water according to claim 2, characterized in that: A first fixing rod is fixedly installed on the top of the detection box, and the first fixing rod is fixedly connected to the filter. A second fixing rod is fixedly installed on the top of the polarizing plate, and the top of the second fixing rod is fixedly connected to the filter.
9. The ozone concentration detection device for ultrapure water according to claim 4, characterized in that: The bottoms of the rear shell and the front shell are both provided with arc-shaped slots, and the arc-shaped slots are adapted to the sampling hose.
10. The ozone concentration detection device for ultrapure water according to claim 1, characterized in that: The controller includes a control module, a storage module, a comparison module and a display module; The control module is used to control various components in the device; The storage module is used to store the detection data and the comparison data; The comparison module is used to compare the detection data with the pre-entered comparison data to obtain the ozone concentration of the ultrapure water sample; The display module is used to process the detection results into image data and transmit the data to the control panel for display.