Method for extracting the pith of sprouted flax seeds and processing device therefor

Abstract

The application discloses a kind of sprouting flax seed extraction methods and its processing extraction device, belong to flax seed preparation technical field.A kind of sprouting flax seed processing extraction device, including support, the top of the support is equipped with colloid collection hopper, and the bottom of colloid collection hopper is equipped with quick connection port, the bottom of the support is equipped with glue storage barrel, and the top one end of glue storage barrel is inserted with quick connection port intercommunication, one side of the glue storage barrel is welded with extraction quick connection pipe, and extraction quick connection pipe is communicated with glue storage barrel.The application effectively solves the conventional germination mode for large quantities of sprouting flax seed is not applicable, after water immersion, flax seed surface is attached with a layer of thick flax gum, when multilayer stacking germination, the existence of flax gum makes that each flax seed is not ventilated and leads to lower flax seed mildew and does not sprout, and sprouting product is easy to cake, hardness is slightly high, lead to cannot large quantities high density germination production problem.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of flax seed preparation, and particularly relates to a method for extracting glue from germinated flax seeds and a processing and extracting device thereof. BACKGROUND

[0002] Flax is an annual herbaceous plant of the Linaceae family, originated in the Mediterranean, and can be divided into three types: fiber flax, oil flax and oil-fiber flax. In China, flax is mainly distributed in Inner Mongolia, Shanxi and Hebei in North China, Gansu, Ningxia and Xinjiang in Northwest China. Flax seed, also known as sesame seed, is the seed of the flax plant, rich in oil and protein, and is a good source of arginine, glutamine and histidine, which helps to improve immunity. The abundant fatty acids in flax seed are one of the oldest edible oil crops.

[0003] At present, the development and utilization of flax seed includes direct addition to products, application of flax oil, flax gum and lignan. As a hydrophilic colloid, flax gum is often added to flour products, meat products, dairy products, ice cream and the like to improve the quality and taste of food.

[0004] The existing technology for promoting the germination of flax seeds mainly includes seed soaking and seed watering, in order to improve the germination rate of flax seeds. However, the above conventional germination promotion methods are not suitable for large-scale promotion of germination of flax seeds. After water immersion, a thick layer of flax gum is attached to the surface of the flax seeds. When germination is stacked in multiple layers, the presence of flax gum causes poor ventilation between the flax seeds, resulting in mold growth and non-germination of the lower layer of flax seeds. In addition, the germination product is prone to clumping and has high hardness, which leads to the inability to produce large quantities of high-density germination. Therefore, it is necessary to design a method for extracting glue from germinated flax seeds. SUMMARY

[0005] The purpose of the present application is to solve the problem that the conventional germination promotion method is not suitable for large-scale promotion of germination of flax seeds. After water immersion, a thick layer of flax gum is attached to the surface of the flax seeds. When germination is stacked in multiple layers, the presence of flax gum causes poor ventilation between the flax seeds, resulting in mold growth and non-germination of the lower layer of flax seeds. In addition, the germination product is prone to clumping and has high hardness, which leads to the inability to produce large quantities of high-density germination.

[0006] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0007] A method for extracting glue from germinated flax seeds, comprising the following steps:

[0008] S1: adding materials, 10 kg of flax seeds with full granules and no damage are washed with distilled water for 3 times and then soaked in distilled water for 30 min; the soaked flax seeds are poured into a sieve plate culture frame, and the excess water is collected through the tray and discharged through the drain valve at the bottom of the tray;

[0009] S2: glue extraction, the screen plate culture frame in step 1 is conveyed to the glue collection funnel through the first conveying belt, the baffle is driven to be vertical by the second stepping motor, the baffle is driven to be vertical by the first stepping motor, the screen plate culture frame is completely moved above the glue collection funnel by pushing the screen plate culture frame through the second pneumatic telescopic rod, then the baffle is driven to be horizontal by the first stepping motor, the first pneumatic telescopic rod is retracted to the starting position, after the screen plate culture frame is moved to the silica gel gasket, the vibration motor starts to vibrate, the vibration is used to make the flaxseed flat and make the flaxseed gum on the flaxseed separate, at the same time, the vibration can make the flaxseed dispersed to avoid blocking the screen holes on the screen plate culture frame, the glue solution falls into the glue storage barrel through the screen holes on the screen plate culture frame, the suction fan at the quick connecting pipe is started to make the suction force generated in the glue storage barrel, which can improve the effect of flaxseed gum separation, through the repeated vibration and suction, the flaxseed gum can be completely separated, finally most of the flaxseed gum is separated, the remaining flaxseed gum forms stable ventilation pores between the flaxseeds, at the same time, the suction force can avoid the flaxseed gum blocking the screen holes on the screen plate culture frame;

[0010] S3: feeding, after the last suction in step 2 is stopped, the baffle is driven to be vertical by the second stepping motor, then the screen plate culture frame is completely moved to the second conveying belt by pulling through the second pneumatic telescopic rod, the baffle is driven to be horizontal by the second stepping motor, then the second pneumatic telescopic rod is pushed to the starting position, the screen plate culture frame is sent out by the second conveying belt.

[0011] Preferably, the size of the screen plate culture frame is 400 × 600 × 100 mm, and the number of screen holes per inch is 40 meshes, and the screen plate culture frame is made of stainless steel material.

[0012] The application relates to a germinated flaxseed processing and extracting device applied to a germinated flaxseed extracting method, which comprises a support, a colloid collecting funnel arranged above the top of the support, a quick connection port arranged at the bottom of the colloid collecting funnel, a colloid storage barrel arranged below the bottom of the support, a quick air extraction pipe welded on one side of the colloid storage barrel and communicated with the colloid storage barrel, an air extractor screwed on the other end of the quick air extraction pipe, vibration motors screwed on the two sides of the colloid collecting funnel, a first fixed base arranged outside one side of the support, a first conveying belt screwed on the first fixed base, the other end of the first conveying belt being screwed and fixed with the support, a first pneumatic telescopic rod screwed on the top of the first fixed base, a first stepping motor screwed on the telescopic end of the first pneumatic telescopic rod, a second fixed base arranged outside the other side of the support, a second conveying belt screwed on the second fixed base, a second pneumatic telescopic rod screwed on the top of the second fixed base, a second stepping motor screwed on the telescopic end of the second pneumatic telescopic rod, and a baffle screwed on the output ends of the first and second stepping motors, and a sieve plate culture frame arranged on the top of the first conveying belt.

[0013] Preferably, a silica gel gasket is glued on the top end face of the colloid collecting funnel, and damping springs are welded around the colloid collecting funnel and screwed and fixed with the top of the support at the bottom end.

[0014] Preferably, a tray is screwed below the bottom of the first conveying belt, and a drain valve is screwed on the bottom end face of the tray.

[0015] Preferably, a visual window is arranged on the outer wall of the colloid storage barrel, and a discharging port is arranged at the bottom of the colloid storage barrel.

[0016] 1. The germinated flaxseed processing and extracting device is characterized in that the vibration motor is used for vibrating, the vibration is used for making the flaxseed gum on the flaxseed separate, meanwhile, the vibration can disperse the flaxseed and avoid the blockage of the sieve holes on the sieve plate culture frame, the gum liquid falls into the colloid storage barrel through the sieve holes on the sieve plate culture frame, the air extractor at the quick air extraction pipe is started to generate suction in the colloid storage barrel, the separation effect of the flaxseed gum is improved, the flaxseed gum is completely separated through repeated vibration and suction, the flaxseed gum generated by the flaxseed when meeting water is sucked and removed, the ventilation of the stacked and cultured flaxseed is improved, the lower flaxseed is prevented from being mildewed and not germinated, high-density stacked culture is realized, the seed is better for respiration, metabolism is enhanced, and germination is promoted.

[0017] 2. With the tray can hold the excess water seepage screen plate culture frame, twist the drain valve can be discharged from the tray water, using the visual window can be observed inside the storage glue barrel, through the discharge port can be discharged from the storage glue barrel of flaxseed gum, flaxseed gum for processing, using the shock absorbing spring can play the shock absorbing effect of the glue collection funnel. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is an overall isometric view of the sprouting flaxseed processing gum extraction device proposed in the application;

[0019] Figure 2 It is a support structure schematic diagram of the sprouting flaxseed processing gum extraction device proposed in the application;

[0020] Figure 3 It is an overall sectional view of the sprouting flaxseed processing gum extraction device proposed in the application;

[0021] Figure 4 It is an overall front view of the sprouting flaxseed processing gum extraction device proposed in the application;

[0022] Figure 5 It is an overall top view of the sprouting flaxseed processing gum extraction device proposed in the application.

[0023] Figure number explanation: 1, support; 2, glue collection funnel; 3, quick connection port; 4, storage glue barrel; 5, quick connection pipe of air extraction; 6, air extractor; 7, vibration motor; 8, first fixed base; 9, first conveying belt; 10, first pneumatic telescopic rod; 11, first stepping motor; 12, second fixed base; 13, second conveying belt; 14, second pneumatic telescopic rod; 15, second stepping motor; 16, partition; 17, screen plate culture frame; 18, silica gel gasket; 19, shock absorbing spring; 20, tray; 21, drain valve; 22, visual window; 23, discharge port. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments.

[0025] Embodiment 1:

[0026] Please refer to Figures 1-5 A gum extraction method of sprouting flaxseed, specifically comprising the following steps:

[0027] S1: Add material, weigh 10 kg of flaxseed with full particles and no broken, wash with distilled water for 3 times, then soak in distilled water for 30 min, pour the soaked flaxseed into the sieve culture frame 17, collect the excess water through the tray 20, and discharge through the drain valve 21 at the bottom of the tray 20;

[0028] S2: Extract glue, transfer the sieve culture frame 17 in step 1 to the glue collection funnel 2 through the first conveyor belt 9, rotate the partition plate 16 to vertical by the second stepper motor 15, rotate the partition plate 16 to vertical by the first stepper motor 11, move the sieve culture frame 17 completely above the glue collection funnel 2 by pushing it through the second pneumatic telescopic rod 14, then rotate the partition plate 16 to horizontal by the first stepper motor 11, retract the telescopic rod to the starting position by the first pneumatic telescopic rod 10, start the vibration motor 7 after the sieve culture frame 17 is moved onto the silica gel gasket 18, use vibration to flatten the flaxseed and make the flaxseed gum on the flaxseed separate, at the same time, vibration can disperse the flaxseed to avoid clogging the sieve holes on the sieve culture frame 17, the glue solution will fall into the glue storage barrel 4 through the sieve holes on the sieve culture frame 17, start the air extractor 6 at the quick connection pipe 5 to generate suction in the glue storage barrel 4, which can improve the effect of flaxseed gum separation, repeat the vibration and suction to completely separate the flaxseed gum, finally most of the flaxseed gum is separated, the remaining flaxseed gum forms stable ventilation pores between the flaxseeds, at the same time, suction can prevent flaxseed gum from clogging the sieve holes on the sieve culture frame 17;

[0029] S3: Feeding, after the last suction in step 2 is stopped, rotate the partition plate 16 to vertical by the second stepper motor 15, then pull it completely to the second conveyor belt 13 by the second pneumatic telescopic rod 14, rotate the partition plate 16 to horizontal by the second stepper motor 15, then push it to the starting position by the second pneumatic telescopic rod 14, use the second conveyor belt 13 to deliver the sieve culture frame 17 out.

[0030] Example 2:

[0031] Please refer to Figures 1-5, the processing glue extraction device used in Example 1 includes a bracket 1, a colloid collecting funnel 2 is provided on the top of the bracket 1, and a quick connection port 3 is provided at the bottom of the colloid collecting funnel 2, a glue storage barrel 4 is provided below the bottom of the bracket 1, and one end of the top of the glue storage barrel 4 is plugged into and connected with the quick connection port 3, an exhaust quick pipe 5 is welded on one side of the glue storage barrel 4, and the exhaust quick pipe 5 is connected to the glue storage barrel 4, and the other end of the exhaust quick pipe 5 is screwed with an exhaust fan 6, and a vibration motor 7 is screwed on both sides of the colloid collecting funnel 2, a first fixed base 8 is provided on the outside of one side of the bracket 1, and a first conveyor belt 9 is screwed on the first fixed base 8, and the other end of the first conveyor belt 9 is screwed and fixed to the bracket 1, a first pneumatic telescopic rod 10 is screwed on the top of the first fixed base 8, and the telescopic end of the first pneumatic telescopic rod 10 is screwed with a first stepper motor 11, the bracket 1. A second fixed base 12 is provided on the outside of the other side of the bracket 1, and a second conveyor belt 13 is screwed on the second fixed base 12. A second pneumatic telescopic rod 14 is screwed on the top of the second fixed base 12, and the telescopic end of the second pneumatic telescopic rod 14 is screwed on a second stepping motor 15. The output ends of the first stepping motor 11 and the second stepping motor 15 are screwed on a partition 16. A sieve plate culture frame 17 is placed on the top of the first conveyor belt 9. A silicone gasket 18 is glued to the top end face of the colloid collection funnel 2. Shock-absorbing springs 19 are welded around the colloid collection funnel 2, and one end of the bottom of the shock-absorbing spring 19 is screwed and fixed to the top of the bracket 1. A tray 20 is screwed on the bottom of the first conveyor belt 9, and a drain valve 21 is screwed on the bottom end face of the tray 20. A visual window 22 is provided on the outer wall of the glue storage barrel 4, and a discharge port 23 is provided at the bottom of the glue storage barrel 4.

[0032] The vibration motor 7, the first conveying belt 9, the first pneumatic telescopic rod 10, the first stepping motor 11, the second conveying belt 13, the second pneumatic telescopic rod 14 and the second stepping motor 15 used in the present application are all mature technologies, and therefore will not be described in detail below. In use, 10 kg of flax seeds full of particles and showing no damage are washed with distilled water for 3 times, and then soaked in distilled water for 30 min. The soaked flax seeds are poured into the sieve plate culture frame 17, conveyed to the silica gel collecting funnel 2 by the first conveying belt 9, and rotated to be vertical by the second stepping motor 15 and the first stepping motor 11. The sieve plate culture frame 17 is completely moved above the silica gel collecting funnel 2 by the second pneumatic telescopic rod 14. After the sieve plate culture frame 17 is moved onto the silica gel gasket 18, the vibration motor 7 starts to vibrate, and the flax seed gum on the flax seeds is separated by vibration. At the same time, the vibration can disperse the flax seeds to avoid clogging the sieve holes on the sieve plate culture frame 17. The gum solution falls into the gum storage barrel 4 through the sieve holes on the sieve plate culture frame 17. The suction fan 6 at the quick connecting pipe 5 is started to generate suction in the gum storage barrel 4, which can improve the effect of flax seed gum separation. The flax seed gum is completely separated by repeated vibration and suction. The damping spring 19 can play a damping role. After the gum extraction is completed, the sieve plate culture frame 17 is moved to the second conveying belt 13 by rotating the baffle 16 to be horizontal by the second stepping motor 15 and pushing by the first pneumatic telescopic rod 10. The sieve plate culture frame 17 is sent out by the second conveying belt 13. The excess water seeping out of the sieve plate culture frame 17 is collected in the tray 20. The water in the tray 20 is drained by rotating the drain valve 21. The visual window 22 is used for observing the situation in the gum storage barrel 4. The flax seed gum in the gum storage barrel 4 is discharged through the discharge port 23, and the flax seed gum is processed.

[0033] The above is only the preferred embodiment of the present application, and the protection scope of the present application is not limited to the above-mentioned embodiment. Any technical solution falling within the concept of the present application shall fall within the protection scope of the present application. It should be noted that some improvements and refinements made by ordinary technical personnel in the technical field without departing from the principle of the present application shall also be considered as falling within the protection scope of the present application.

[0034] In the description of the present application, it is to be understood that the terms "upper", "lower", "left", "right", and the like refer to the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, and a particular orientation configuration and operation, therefore, cannot be understood as a limitation on the present application. In addition, "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0035] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0036] The above describes one embodiment of the present application in detail, but the content described is only the preferred embodiment of the present application, and cannot be considered as limiting the scope of the present application. Any equivalent changes and improvements made within the scope of the present application shall still belong to the scope of the present application.

Claims

1. A method for extracting linseed oil from sprouted flax seeds, comprising the following steps: S1: Adding material, weighing 10 kg of flax seeds with full and undamaged particles, rinsing them with distilled water for 3 times and then soaking them in distilled water for 30 minutes, pouring the soaked flax seeds into the sieve plate culture frame (17), and collecting excess water through the tray (20) and draining it through the drain valve (21) at the bottom of the tray (20); S2: Extracting glue, the sieve plate culture frame (17) in step 1 is conveyed to the colloid collection funnel (2) through the first conveyor belt (9), the second stepper motor (15) is used to drive the partition (16) to rotate to vertical, the first stepper motor (11) is used to drive the partition (16) to rotate to vertical, the second pneumatic telescopic rod (14) is used to push the sieve plate culture frame (17) so that the sieve plate culture frame (17) is completely moved to the top of the colloid collection funnel (2), and then the first stepper motor (11) drives the partition (16) to rotate to the horizontal, the first pneumatic telescopic rod (10) is retracted to the starting position, and when the sieve plate culture frame (17) moves to the silicone gasket (18), the vibration motor (7) Vibration is started, and the flax seeds are spread out by vibration, and the flax seed glue on the flax seeds is separated. At the same time, the vibration disperses the flax seeds to avoid clogging the sieve holes on the sieve plate culture frame (17). The glue liquid falls into the glue storage barrel (4) through the sieve holes on the sieve plate culture frame (17). By starting the exhaust fan (6) at the exhaust quick pipe (5), suction is generated in the glue storage barrel (4), which improves the effect of flax seed glue separation. By repeating vibration and suction, the flax seed glue is completely separated, and finally most of the flax seed glue is separated. The residual flax seed glue is used to form stable ventilation pores between the flax seeds. At the same time, the suction prevents the flax seed glue from clogging the sieve holes on the sieve plate culture frame (17); S3: feeding. After the last suction in step 2 is stopped, the partition (16) is driven by the second stepper motor (15) to rotate to a vertical position, and then the second pneumatic telescopic rod (14) is pulled to move the sieve plate culture frame (17) completely onto the second conveyor belt (13). The second stepper motor (15) drives the partition (16) to rotate to a horizontal position, and then the second pneumatic telescopic rod (14) pushes it to the starting position, and the sieve plate culture frame (17) is transported out by the second conveyor belt (13).

2. The method for extracting linseed oil from sprouted flax seeds according to claim 1, wherein: The size of the sieve plate culture frame (17) is 400 × 600 × 100 mm, and the number of sieve holes per inch is 40 meshes. The sieve plate culture frame (17) is made of stainless steel.

3. A device for extracting linseed glue during processing applied to the method for extracting glue according to claim 1, comprising a bracket (1), characterized in that: A colloid collecting funnel (2) is provided above the top of the bracket (1), and a quick-connection port (3) is provided at the bottom of the colloid collecting funnel (2). A glue storage barrel (4) is provided below the bottom of the bracket (1), and one end of the top of the glue storage barrel (4) is plugged and connected to the quick-connection port (3). An exhaust quick-connection pipe (5) is welded on one side of the glue storage barrel (4), and the exhaust quick-connection pipe (5) is connected to the glue storage barrel (4). An exhaust fan (6) is screwed to the other end of the exhaust quick-connection pipe (5). Vibration motors (7) are screwed to both sides of the colloid collecting funnel (2). A first fixed base (8) is provided on the outside of one side of the bracket (1), and a first conveyor belt (9) is screwed to the first fixed base (8). The other end of the first conveyor belt (9) is screwed to the other end of the first conveyor belt (9). The first fixed base (8) is screwed to the top of the first fixed base (8), and the telescopic end of the first pneumatic telescopic rod (10) is screwed to the first stepper motor (11). A second fixed base (12) is provided on the outside of the other side of the bracket (1), and a second conveyor belt (13) is screwed to the second fixed base (12). A second pneumatic telescopic rod (14) is screwed to the top of the second fixed base (12), and the telescopic end of the second pneumatic telescopic rod (14) is screwed to the second stepper motor (15). The output ends of the first stepper motor (11) and the second stepper motor (15) are both screwed to a partition (16). A sieve plate culture frame (17) is placed on the top of the first conveyor belt (9).

4. The device for extracting linseed glue from sprouted flax seeds according to claim 3, characterized in that: A silicone gasket (18) is glued to the top end surface of the colloid collection funnel (2), and shock-absorbing springs (19) are welded around the four sides of the colloid collection funnel (2), and one end of the bottom of the shock-absorbing spring (19) is screwed and fixed to the top of the bracket (1).

5. The device for extracting linseed glue from sprouted flax seeds according to claim 3, characterized in that: A tray (20) is screwed to the bottom of the first conveyor belt (9), and a drain valve (21) is screwed to the bottom end surface of the tray (20).

6. The device for extracting linseed glue from sprouted flax seeds according to claim 3, characterized in that: The outer wall of the glue storage barrel (4) is provided with a viewing window (22), and the bottom of the glue storage barrel (4) is provided with a discharge port (23).

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