Palm oil reactor and continuous production equipment and method

Abstract

The invention relates to the technical field of palm oil production, and discloses a palm oil reactor and continuous production equipment and method.The palm oil reactor comprises a reaction container, the reaction container comprises an upper shell, a lower shell and a mounting mechanism, and the mounting mechanism fixes the lower shell to the bottom of the upper shell; the stirring and heating mechanism comprises a heating pipe, a vertical pipe, a U-shaped pipe, a round shell, an annular pipe, a pump shell, a driving part and a first bevel gear, the outer side of the U-shaped pipe is fixedly sleeved with stirring blades, a linkage stirring mechanism is arranged on the U-shaped pipe, and a first temperature sensor is fixedly installed in the round shell. According to the present invention, the design is reasonable, the efficient stirring and the uniform heating of the raw material can be achieved through the arranged reaction container and the stirring heating mechanism, the stirring and heating effect can be automatically adjusted according to the material state, the reaction rate can be improved, the automatic decoloration of palm oil can be achieved through the arranged refining device, and the transparency and the appearance of the oil product can be improved.

Description

Technical Field

[0001] The invention relates to the technical field of palm oil production, and in particular to a palm oil reactor and continuous production equipment and method. Background Art

[0002] Palm oil is an oil extracted from the palm fruit of oil palm trees. It is rich in vitamin A and vitamin E, has antioxidant and anti-inflammatory health benefits, and is widely used in food, cosmetics, biofuel and other industries. The traditional palm oil production process has some shortcomings, such as uneven reaction process, resulting in unstable product quality; low production efficiency, unable to meet the needs of large-scale industrial production; low degree of automation of equipment, requiring a lot of manual operation, increasing production costs and labor intensity; therefore, we propose a palm oil reactor and continuous production equipment and method to solve this problem. Summary of the invention

[0003] The purpose of the present invention is to solve the shortcomings of the traditional palm oil production process, such as unstable product quality and low degree of automation, and to propose a palm oil reactor and continuous production equipment and method.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A palm oil reactor, comprising: A reaction container, the reaction container comprising an upper shell, a lower shell and a mounting mechanism, wherein the mounting mechanism fixes the lower shell to the bottom of the upper shell; A stirring and heating mechanism, the stirring and heating mechanism includes a heating tube, a vertical tube, a U-shaped tube, a round shell, an annular tube, a pump shell, a driving member and a first bevel gear. A stirring blade is fixedly sleeved on the outer side of the U-shaped tube, and a linkage stirring mechanism is arranged on the U-shaped tube. A first temperature sensor is fixedly installed in the round shell, and a second temperature sensor is arranged in the heating tube. The driving member drives the first bevel gear to rotate.

[0005] Preferably, a second bevel gear is fixedly sleeved on the outer side of the vertical pipe, an impeller is rotatably installed inside the pump casing, one end of the impeller is fixedly connected to a third bevel gear, the first bevel gear and the third bevel gear are both meshed with the second bevel gear, and the driving member and the pump casing are fixedly installed on the top of the upper casing, and the vertical pipe is rotatably installed on the top of the upper casing.

[0006] Preferably, the annular tube is fixedly mounted on the top inner wall of the upper shell body, the annular tube is rotatably sleeved on the outside of the circular shell, and connecting holes are opened on both sides of the circular shell, a curved pipe is connected to the water inlet of the pump shell, the other end of the curved pipe is connected to the annular tube, the bottom end of the vertical pipe is connected to the U-shaped hanger, the top end of the vertical pipe is rotatably connected to the bottom end of the heating tube, and both ends of the U-shaped tube are connected to the bottom of the circular shell.

[0007] Preferably, the linked stirring mechanism includes a stirring paddle, an outer rotating ring, an inner rotating ring and a spiral blade, the spiral blade is fixedly installed in the inner rotating ring, the inner rotating ring is rotatably installed in the U-shaped tube, a plurality of first aluminum magnets are fixedly installed on the outer side of the inner rotating ring, and a plurality of second aluminum magnets are fixedly installed on the inside of the outer rotating ring, and the first aluminum magnets are magnetically matched with the corresponding second aluminum magnets.

[0008] Preferably, a controller is fixedly mounted on the top of the upper shell, the controller is signal-connected to the driving member, the first temperature sensor and the second temperature sensor, the driving member adopts a driving motor, a stabilizing frame is fixedly mounted on the top of the upper shell, and the heating tube is fixedly mounted in the stabilizing frame.

[0009] Preferably, the top of the upper shell is connected to a feed pipe, and the bottom of the lower shell is connected to an air guide pipe and a discharge pipe, and controllers are provided in the air guide pipe and the discharge pipe.

[0010] Preferably, the mounting mechanism comprises a U-shaped frame, a square frame, a transverse plate, a card plate and a push plate, the bottom of the upper shell and the top of the upper shell are both provided with an annular extension, the U-shaped frame is movably sleeved on the outside of the two annular extensions, and the square frame is fixedly mounted on the bottom of the U-shaped frame, and the transverse plate is slidably connected in the square frame, and the card plate and the push plate are both fixedly connected to the bottom of the transverse plate, the bottom of the lower shell is integrally formed with a fixing ring, the top of the fixing ring is provided with a card slot, the card plate is movably carded in the corresponding card slot, and the top of the transverse plate is fixedly connected with a compression spring, and the top end of the compression spring is fixedly connected to the top inner wall of the square frame; The installation mechanism is provided with multiple groups, and arc grooves are provided on the sides of the two annular extensions close to each other, and sealing rings are provided in the arc grooves.

[0011] The present invention also provides a continuous production equipment for palm oil, comprising: the above-mentioned palm oil reactor and refining device, wherein the refining device comprises a decolorizing tank, a liquid pump, an adsorption decolorizing mechanism and a stirring assembly, wherein the liquid inlet pipe of the liquid pump is connected to the discharge pipe, and the liquid outlet pipe of the liquid pump is connected to the decolorizing tank; The adsorption decolorization mechanism includes a placement frame and activated carbon arranged in the placement frame, a plurality of through holes are opened on the outer side of the placement frame, a top cover is fixedly installed on the top of the placement frame, a handle is fixedly connected to the top of the top cover, and a placement hole is opened on the top of the decolorization tank, the placement frame runs through the placement hole, and a handle is fixedly connected to the top of the top cover; The stirring assembly includes a rotating motor, a rotating disk and an inclined blade, wherein the rotating disk is fixedly connected to the output shaft of the rotating motor, the rotating motor is fixedly installed at the bottom of the decolorizing tank, and the inclined blade is fixedly connected to the top of the rotating disk, and the inclined blade is provided in plurality; The bottom of the decolorizing tank is connected with a decolorizing pipe, and the bottom of the decolorizing tank is fixedly connected with a supporting frame.

[0012] The present invention also provides a palm oil continuous production method, which is applied to the above-mentioned palm oil continuous production equipment and comprises the following steps: S1, introducing the raw materials and the catalyst into the reaction container through the feed pipe, introducing hydrogen into the reaction container through the air guide pipe, and using the catalyst to promote the reaction of double bonds in the unsaturated fatty acids in the palm oil with the hydrogen to generate saturated fatty acids; S2, by introducing high-temperature steam at one end of the heating tube and starting the driving motor to drive the first bevel gear to rotate, the first bevel gear drives the vertical tube and the impeller to rotate by cooperating with the second bevel gear and the third bevel gear, and the air in the annular tube is extracted during the rotation of the impeller, so that the steam enters the U-shaped tube through the vertical tube, and then enters the round shell through the U-shaped tube, and then enters the annular tube through the connecting hole, and then enters the pump shell through the curved tube, and finally is discharged, the steam heats the raw materials in the reaction container when flowing through the U-shaped tube, and at the same time, the steam drives the arc blade to rotate, driving the inner rotating ring to rotate, the inner conversion drives the outer rotating ring to rotate through the magnetic attraction of the first aluminum magnet and the second aluminum magnet, and the outer rotating ring drives the stirring paddle to rotate, so as to achieve stirring of the raw materials, and at the same time, the vertical tube drives the U-shaped tube and the round shell to rotate, thereby driving the stirring blade to perform a circular motion, and at the same time, driving the stirring paddle to perform a circular motion while rotating, so as to improve the stirring effect of the raw materials, so that the raw materials are fully and evenly mixed and heated, and the reaction rate is improved; S3, monitoring the initial steam temperature through the second temperature sensor, monitoring the steam temperature in the round shell through the first temperature sensor, and transmitting the signal to the controller. When the difference between the monitoring values ​​of the second temperature sensor and the first temperature sensor is large, the controller controls the speed of the driving motor to increase, thereby increasing the rotation speed of the impeller and the vertical pipe, thereby increasing the steam delivery speed and stirring speed. The steam circulation speed increases, thereby increasing the rotation speed of the spiral blade, thereby improving the rotation and stirring effect of the stirring paddle, so as to improve the heating and stirring effects; S4. By opening the control valve on the discharge pipe and starting the liquid pump, the reacted raw materials are introduced into the decolorization tank through the discharge pipe. The activated carbon in the placement frame absorbs the pigments and other impurities in the oil to improve the transparency and appearance of the oil. At the same time, the drive motor is started to drive the rotating disk and the inclined blades to rotate, thereby increasing the raw material circulation speed and improving the adsorption effect. The handle can be pulled to drive the top cover and the placement frame to move upward, so that the activated carbon can be taken out and replaced conveniently. Compared with the prior art, the present invention provides a palm oil reactor and a continuous production device and method, which have the following beneficial effects: (1) Through the coordinated operation of bevel gears, vertical pipes, impellers, U-shaped pipes and other components, multi-dimensional stirring of the raw materials is achieved. At the same time, the steam heats the raw materials during the circulation process, and the stirring structure is used to ensure that the raw materials are fully and evenly mixed and heated; (2) The steam temperature at different positions is monitored by the first temperature sensor and the second temperature sensor, and the signal is transmitted to the controller. When the difference between the two monitored values ​​is large, the controller can automatically adjust the speed of the drive motor, thereby changing the rotation speed of the impeller and the vertical pipe, adjusting the steam delivery speed, stirring speed and spiral blade rotation speed, so as to optimize the heating and stirring effects; (3) In the decolorization process, the raw materials after the reaction are introduced into the decolorization tank by opening the discharge pipe control valve and starting the liquid pump. The activated carbon in the placement frame is used to absorb the pigments and impurities in the oil. At the same time, the driving motor drives the relevant components to rotate to increase the raw material circulation speed to enhance the adsorption effect and facilitate the replacement of activated carbon; (4) The reaction vessel and stirring and heating mechanism can achieve efficient stirring and uniform heating of the raw materials, and automatically adjust the stirring and heating effects according to the material status to improve the reaction rate. The refining device can automatically decolorize the palm oil, improve the transparency and appearance of the oil, improve the degree of automation, and reduce manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of a palm oil reactor proposed in the present invention.

[0014] Figure 2 This is a schematic cross-sectional structure diagram of a palm oil reactor proposed in the present invention.

[0015] Figure 3 for Figure 2 A partial enlarged view of the .

[0016] Figure 4 for Figure 2 A partial enlarged view of part A.

[0017] Figure 5 for Figure 2A partial enlarged view of part B.

[0018] Figure 6 This is a schematic diagram of the three-dimensional structure of a stirring and heating mechanism of a palm oil reactor proposed by the present invention.

[0019] Figure 7 The present invention is a schematic cross-sectional structural diagram of a linkage stirring mechanism of a palm oil reactor proposed in the present invention.

[0020] Figure 8 This is a schematic diagram of the three-dimensional structure of a continuous palm oil production equipment proposed by the present invention.

[0021] Fig. 9 The present invention provides a schematic cross-sectional structural diagram of a continuous palm oil production device.

[0022] Fig.10 This is a schematic diagram of the three-dimensional structure of a placement frame and activated carbon of a palm oil continuous production equipment proposed by the present invention.

[0023] Fig.11 This is a schematic diagram of the three-dimensional structure of a stirring component of a palm oil continuous production equipment proposed by the present invention.

[0024] In the figure: 1, upper shell; 101, feed pipe; 102, controller; 2, lower shell; 201, discharge pipe; 202, air guide pipe; 3, mounting mechanism; 301, U-shaped frame; 302, square frame; 303, compression spring; 304, push plate; 305, horizontal plate; 306, clamping plate; 307, sealing ring; 4, driving motor; 401, first bevel gear; 5, vertical pipe; 501, U-shaped pipe; 502, round shell; 503, annular pipe; 504, elbow; 505, first temperature sensor; 506, second bevel gear; 507, Stirring blade; 6. Pump casing; 601. Impeller; 602. Third bevel gear; 7. Heating tube; 701. Second temperature sensor; 8. Linked stirring mechanism; 801. Inner rotating ring; 802. Spiral blade; 803. First aluminum magnet; 804. Second aluminum magnet; 805. Outer rotating ring; 806. Stirring paddle; 9. Decolorization tank; 901. Lead-out pipe; 10. Liquid pump; 11. Liquid outlet pipe; 12. Top cover; 13. Handle; 14. Placement frame; 15. Activated carbon; 16. Rotating motor; 17. Rotating disk; 18. Inclined blade. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] Reference Figure 1-7 , a palm oil reactor, comprising: A reaction container, the reaction container comprises an upper shell 1, a lower shell 2 and a mounting mechanism 3, and the mounting mechanism 3 fixes the lower shell 2 to the bottom of the upper shell 1; The stirring and heating mechanism includes a heating tube 7, a vertical tube 5, a U-shaped tube 501, a round shell 502, an annular tube 503, a pump shell 6, a driving member and a first bevel gear 401. A stirring blade 507 is fixedly sleeved on the outer side of the U-shaped tube 501, and a linkage stirring mechanism 8 is arranged on the U-shaped tube 501. A first temperature sensor 505 is fixedly installed in the round shell 502, and a second temperature sensor 701 is arranged in the heating tube 7. The driving member drives the first bevel gear 401 to rotate.

[0028] In this embodiment, the outer side of the vertical pipe 5 is fixedly sleeved with a second bevel gear 506, the inner side of the pump casing 6 is rotatably mounted with an impeller 601, one end of the impeller 601 is fixedly connected with a third bevel gear 602, the first bevel gear 401 and the third bevel gear 602 are both meshed with the second bevel gear 506, and the driving member and the pump casing 6 are fixedly mounted on the top of the upper casing 1, and the vertical pipe 5 is rotatably mounted on the top of the upper casing 1.

[0029] In this embodiment, the annular tube 503 is fixedly installed on the top inner wall of the upper shell 1, and the annular tube 503 is rotatably sleeved on the outer side of the circular shell 502, and connecting holes are opened on both sides of the circular shell 502. A curved tube 504 is connected to the water inlet of the pump shell 6, and the other end of the curved tube 504 is connected to the annular tube 503. The bottom end of the vertical tube 5 is connected to the U-shaped hook, and the top end of the vertical tube 5 is rotatably connected to the bottom end of the heating tube 7, and both ends of the U-shaped tube 501 are connected to the bottom of the circular shell 502.

[0030] In this embodiment, the linked stirring mechanism 8 includes a stirring paddle 806, an outer rotating ring 805, an inner rotating ring 801 and a spiral blade 802. The spiral blade 802 is fixedly installed in the inner rotating ring 801. The inner rotating ring 801 is rotatably installed in the U-shaped tube 501. A plurality of first aluminum magnets 803 are fixedly installed on the outer side of the inner rotating ring 801. A plurality of second aluminum magnets 804 are fixedly installed on the inner side of the outer rotating ring 805. The first aluminum magnets 803 are magnetically attracted to the corresponding second aluminum magnets 804.

[0031] In this embodiment, a controller 102 is fixedly installed on the top of the upper shell 1. The controller 102 is signal-connected to the driving component, the first temperature sensor 505 and the second temperature sensor 701. The driving component adopts a driving motor 4. A stabilizing frame is fixedly installed on the top of the upper shell 1, and the heating tube 7 is fixedly installed in the stabilizing frame.

[0032] In this embodiment, the top of the upper shell 1 is connected to a feed pipe 101 , and the bottom of the lower shell 2 is connected to an air guide pipe 202 and a discharge pipe 201 . A controller 102 is disposed in both the air guide pipe 202 and the discharge pipe 201 .

[0033] In this embodiment, the mounting mechanism 3 includes a U-shaped frame 301, a square frame 302, a cross plate 305, a clamping plate 306 and a push plate 304. The bottom of the upper shell 1 and the top of the upper shell 1 are both provided with an annular extension. The U-shaped frame 301 is movably sleeved on the outside of the two annular extensions, and the square frame 302 is fixedly installed at the bottom of the U-shaped frame 301, and the cross plate 305 is slidably connected in the square frame 302, and the clamping plate 306 and the push plate 304 are both fixedly connected to the bottom of the cross plate 305. The bottom of the lower shell 2 is integrally formed with a fixing ring, and a clamping groove is provided at the top of the fixing ring. The clamping plate 306 is movably clamped in the corresponding clamping groove, and the top of the cross plate 305 is fixedly connected with a compression spring 303, and the top of the compression spring 303 is fixedly connected to the top inner wall of the square frame 302; The mounting mechanism 3 is provided with multiple groups, and arc grooves are provided on the sides of the two annular extensions close to each other, and sealing rings 307 are provided in the arc grooves, so as to achieve sealing of the upper shell 1 and the lower shell 2.

[0034] In this embodiment, when in use, the raw materials and the catalyst are introduced into the reaction container through the feed pipe 101, and the hydrogen is introduced into the reaction container through the air guide pipe 202. The catalyst is used to promote the reaction of the double bonds in the unsaturated fatty acids in the palm oil with the hydrogen to generate saturated fatty acids; high-temperature steam is introduced at one end of the heating tube 7, and the drive motor 4 is started to drive the first bevel gear 401 to rotate. The first bevel gear 401 drives the vertical pipe 5 and the impeller 601 to rotate by cooperating with the second bevel gear 506 and the third bevel gear 602. During the rotation of the impeller 601, the air in the annular pipe 503 is extracted, so that the steam enters the U-shaped pipe 501 through the vertical pipe 5, and then enters the round shell 502 through the U-shaped pipe 501, and then enters the round shell 502. The steam enters the annular tube 503 through the connecting hole, then enters the pump housing 6 through the curved tube 504, and finally is discharged. When the steam flows through the U-shaped tube 501, it heats the raw materials in the reaction container. At the same time, the steam drives the arc blades to rotate, driving the inner rotating ring 801 to rotate. The inner conversion drives the outer rotating ring 805 to rotate through the magnetic attraction of the first aluminum magnet 803 and the second aluminum magnet 804. The outer rotating ring 805 drives the stirring paddle 806 to rotate to achieve stirring of the raw materials. At the same time, the vertical tube 5 drives the U-shaped tube 501 and the circular shell 502 to rotate, thereby driving the stirring blade 507 to perform a circular motion, and driving the stirring paddle 806 to rotate while performing a circular motion, thereby improving the stirring effect of the raw materials, so that the raw materials are fully and evenly mixed and heated, and the reaction rate is improved; The initial steam temperature is monitored by the second temperature sensor 701, and the steam temperature in the round shell 502 is monitored by the first temperature sensor 505, and the signal is transmitted to the controller 102. When the difference between the monitoring values ​​of the second temperature sensor 701 and the first temperature sensor 505 is large, the controller 102 controls the speed of the drive motor 4 to increase, thereby increasing the rotation speed of the impeller 601 and the vertical pipe 5, thereby increasing the steam delivery speed and the stirring speed. The steam circulation speed increases, thereby increasing the rotation speed of the spiral blade 802, thereby increasing the rotation stirring effect of the stirring paddle 806, so as to improve the heating and stirring effects.

[0035] Reference Figure 8-11 The present invention also provides a continuous production equipment for palm oil, comprising: the above-mentioned palm oil reactor and refining device, the refining device comprising a decolorizing tank 9, a liquid pump 10, an adsorption decolorizing mechanism and a stirring assembly, the liquid inlet pipe of the liquid pump 10 is connected to the discharge pipe 201, and the liquid outlet pipe 11 of the liquid pump 10 is connected to the decolorizing tank 9; The adsorption decolorization mechanism includes a placement frame 14 and activated carbon 15 arranged in the placement frame 14. A plurality of through holes are opened on the outer side of the placement frame 14. A top cover 12 is fixedly installed on the top of the placement frame 14. A handle 13 is fixedly connected to the top of the top cover 12. A placement hole is opened on the top of the decolorization tank 9. The placement frame 14 runs through the placement hole. The top of the top cover 12 is fixedly connected to the handle 13. The stirring assembly includes a rotating motor 16, a rotating disk 17 and an inclined blade 18, wherein the rotating disk 17 is fixedly connected to the output shaft of the rotating motor 16, the rotating motor 16 is fixedly installed at the bottom of the decolorizing tank 9, and the inclined blade 18 is fixedly connected to the top of the rotating disk 17, and the inclined blade 18 is provided in plurality; The bottom of the decolorizing tank 9 is connected to a decolorizing pipe 901 , and the bottom of the decolorizing tank 9 is fixedly connected to a support frame.

[0036] In this embodiment, when in use, by opening the control valve on the discharge pipe 201 and starting the liquid pump 10, the reacted raw material is introduced into the decolorization tank 9 through the discharge pipe 11, and the activated carbon 15 in the placement frame 14 absorbs the pigments and other impurities in the oil to improve the transparency and appearance of the oil product. At the same time, the drive motor 4 is started to drive the rotating disk 17 and the inclined blades 18 to rotate, thereby increasing the raw material circulation speed, thereby improving the adsorption effect, and the handle 13 can be pulled to drive the top cover 12 and the placement frame 14 to move upward, so as to facilitate the removal and replacement of the activated carbon 15.

[0037] The present invention also provides a palm oil continuous production method, which is applied to the above-mentioned palm oil continuous production equipment and comprises the following steps: S1, introducing raw materials and catalyst into a reaction container through a feed pipe 101, introducing hydrogen into the reaction container through an air guide pipe 202, and using the catalyst to promote the reaction of double bonds in unsaturated fatty acids in palm oil with hydrogen to generate saturated fatty acids; S2. High-temperature steam is introduced into one end of the heating tube 7, and the driving motor 4 is started to drive the first bevel gear 401 to rotate. The first bevel gear 401 drives the vertical pipe 5 and the impeller 601 to rotate by cooperating with the second bevel gear 506 and the third bevel gear 602. During the rotation of the impeller 601, the air in the annular pipe 503 is extracted, so that the steam enters the U-shaped tube 501 through the vertical pipe 5, and then enters the round shell 502 through the U-shaped tube 501, and then enters the annular tube 503 through the connecting hole, and then enters the pump shell 6 through the elbow 504, and finally is discharged. The steam flows through the U-shaped tube At 501, the raw materials in the reaction container are heated, and at the same time, the steam drives the arc blades to rotate, driving the inner rotating ring 801 to rotate, and the inner rotating ring drives the outer rotating ring 805 to rotate through the magnetic attraction of the first aluminum magnet 803 and the second aluminum magnet 804, and the outer rotating ring 805 drives the stirring paddle 806 to rotate to achieve stirring of the raw materials. At the same time, the vertical tube 5 drives the U-shaped tube 501 and the round shell 502 to rotate, thereby driving the stirring blade 507 to perform a circular motion, and at the same time drives the stirring paddle 806 to rotate and perform a circular motion, thereby improving the stirring effect of the raw materials, so that the raw materials are fully and evenly mixed and heated, and the reaction rate is improved; S3, monitor the initial steam temperature through the second temperature sensor 701, monitor the steam temperature in the round shell 502 through the first temperature sensor 505, and transmit the signal to the controller 102. When the difference between the monitoring values ​​of the second temperature sensor 701 and the first temperature sensor 505 is large, the controller 102 controls the speed of the driving motor 4 to increase, thereby increasing the rotation speed of the impeller 601 and the vertical pipe 5, thereby increasing the steam delivery speed and stirring speed. The steam circulation speed increases, thereby increasing the rotation speed of the spiral blade 802, thereby improving the rotation and stirring effect of the stirring paddle 806, so as to improve the heating and stirring effects; S4. By opening the control valve on the discharge pipe 201 and starting the liquid pump 10, the reacted raw materials are introduced into the decolorization tank 9 through the discharge pipe 11. The activated carbon 15 in the placement frame 14 absorbs the pigments and other impurities in the oil to improve the transparency and appearance of the oil. At the same time, the drive motor 4 is started to drive the rotating disk 17 and the inclined blades 18 to rotate, thereby increasing the raw material circulation speed and thus improving the adsorption effect. The handle 13 can be pulled to drive the top cover 12 and the placement frame 14 to move upward, thereby facilitating the removal and replacement of the activated carbon 15.

[0038] In this embodiment, the reaction container and stirring and heating mechanism are provided to achieve efficient stirring and uniform heating of the raw materials, and the stirring and heating effects are automatically adjusted according to the material state to improve the reaction rate. The refining device is provided to achieve automatic decolorization of palm oil, improve the transparency and appearance of the oil product, improve the degree of automation, and reduce manual operation.

[0039] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

Claims

1. A palm oil reactor, characterized in that: include: A reaction container, the reaction container comprising an upper shell (1), a lower shell (2) and a mounting mechanism (3), wherein the mounting mechanism (3) fixes the lower shell (2) to the bottom of the upper shell (1); A stirring and heating mechanism, the stirring and heating mechanism comprising a heating tube (7), a vertical tube (5), a U-shaped tube (501), a round shell (502), an annular tube (503), a pump shell (6), a driving member and a first bevel gear (401); a stirring blade (507) is fixedly sleeved on the outer side of the U-shaped tube (501), and a linkage stirring mechanism (8) is arranged on the U-shaped tube (501); a first temperature sensor (505) is fixedly installed in the round shell (502), and a second temperature sensor (701) is arranged in the heating tube (7); and the driving member drives the first bevel gear (401) to rotate.

2. The palm oil reactor according to claim 1, characterized in that A second bevel gear (506) is fixedly sleeved on the outer side of the vertical pipe (5), an impeller (601) is rotatably mounted inside the pump housing (6), one end of the impeller (601) is fixedly connected to a third bevel gear (602), the first bevel gear (401) and the third bevel gear (602) are both meshed with the second bevel gear (506), the driving member and the pump housing (6) are both fixedly mounted on the top of the upper housing (1), and the vertical pipe (5) is rotatably mounted on the top of the upper housing (1).

3. The palm oil reactor according to claim 2, characterized in that The annular tube (503) is fixedly mounted on the top inner wall of the upper shell (1); the annular tube (503) is rotatably sleeved on the outer side of the circular shell (502); and connecting holes are provided on both sides of the circular shell (502); a curved tube (504) is connected to the water inlet of the pump shell (6); the other end of the curved tube (504) is connected to the annular tube (503); the bottom end of the vertical tube (5) is connected to the U-shaped hook; the top end of the vertical tube (5) is rotatably connected to the bottom end of the heating tube (7); and both ends of the U-shaped tube (501) are connected to the bottom of the circular shell (502).

4. The palm oil reactor according to claim 3, characterized in that The linkage stirring mechanism (8) comprises a stirring paddle (806), an outer rotating ring (805), an inner rotating ring (801) and a spiral blade (802); the spiral blade (802) is fixedly mounted inside the inner rotating ring (801); the inner rotating ring (801) is rotatably mounted inside the U-shaped tube (501); a plurality of first aluminum magnets (803) are fixedly mounted on the outer side of the inner rotating ring (801); a plurality of second aluminum magnets (804) are fixedly mounted inside the outer rotating ring (805); the first aluminum magnets (803) are magnetically matched with the corresponding second aluminum magnets (804).

5. The palm oil reactor according to claim 4, characterized in that A controller (102) is fixedly mounted on the top of the upper shell (1); the controller (102) is signal-connected to a driving component, a first temperature sensor (505) and a second temperature sensor (701); the driving component uses a driving motor (4); a stabilizing frame is fixedly mounted on the top of the upper shell (1); and the heating tube (7) is fixedly mounted in the stabilizing frame.

6. The palm oil reactor according to claim 5, characterized in that The top of the upper shell (1) is connected to a feed pipe (101), and the bottom of the lower shell (2) is connected to an air guide pipe (202) and a discharge pipe (201), and a controller (102) is provided in both the air guide pipe (202) and the discharge pipe (201).

7. The palm oil reactor according to claim 6, characterized in that The mounting mechanism (3) comprises a U-shaped frame (301), a square frame (302), a cross plate (305), a clamping plate (306) and a push plate (304); the bottom of the upper shell (1) and the top of the upper shell (1) are both provided with an annular extension; the U-shaped frame (301) is movably sleeved on the outside of the two annular extensions; the square frame (302) is fixedly mounted on the bottom of the U-shaped frame (301); and the cross plate (305) is slidably connected to the square frame (302). 2), and the clamping plate (306) and the push plate (304) are both fixedly connected to the bottom of the horizontal plate (305), the bottom of the lower shell (2) is integrally formed with a fixing ring, the top of the fixing ring is provided with a slot, the clamping plate (306) is movably clamped in the corresponding slot, and the top of the horizontal plate (305) is fixedly connected with a compression spring (303), and the top end of the compression spring (303) is fixedly connected to the top inner wall of the frame (302); The installation mechanism (3) is provided with multiple groups, and arc-shaped grooves are provided on the sides of the two annular extensions close to each other, and sealing rings (307) are provided in the arc-shaped grooves.

8. A continuous production equipment for palm oil, characterized in that: include: A palm oil reactor and a refining device according to any one of claims 1 to 7, wherein the refining device comprises a decolorizing tank (9), a liquid pump (10), an adsorption decolorizing mechanism and a stirring assembly, wherein the liquid inlet pipe of the liquid pump (10) is connected to the discharge pipe (201), and the liquid outlet pipe (11) of the liquid pump (10) is connected to the decolorizing tank (9); The adsorption decolorization mechanism comprises a placement frame (14) and activated carbon (15) arranged in the placement frame (14); a plurality of through holes are provided on the outer side of the placement frame (14); a top cover (12) is fixedly mounted on the top of the placement frame (14); a handle (13) is fixedly connected to the top of the top cover (12); a placement hole is provided on the top of the decolorization tank (9); the placement frame (14) passes through the placement hole; and a handle (13) is fixedly connected to the top of the top cover (12); The stirring assembly comprises a rotating motor (16), a rotating disk (17) and an inclined blade (18), wherein the rotating disk (17) is fixedly connected to an output shaft of the rotating motor (16), the rotating motor (16) is fixedly mounted on the bottom of the decolorizing tank (9), and the inclined blade (18) is fixedly connected to the top of the rotating disk (17), and a plurality of the inclined blades (18) are provided; The bottom of the decolorizing tank (9) is connected to a decolorizing pipe (901), and the bottom of the decolorizing tank (9) is fixedly connected to a support frame.

9. A palm oil continuous production method, applied to the palm oil continuous production equipment according to claim 8, characterized in that: The steps include: S1, introducing raw materials and catalyst into a reaction container through a feed pipe (101), introducing hydrogen into the reaction container through a gas guide pipe (202), and using the catalyst to promote the reaction between double bonds in unsaturated fatty acids in palm oil and hydrogen to generate saturated fatty acids; S2. High-temperature steam is introduced into one end of the heating tube (7) and the driving motor (4) is started to drive the first bevel gear (401) to rotate. The first bevel gear (401) drives the vertical tube (5) and the impeller (601) to rotate by cooperating with the second bevel gear (506) and the third bevel gear (602). During the rotation of the impeller (601), air in the annular tube (503) is extracted, so that the steam enters the U-shaped tube (501) through the vertical tube (5), then enters the round shell (502) through the U-shaped tube (501), then enters the annular tube (503) through the connecting hole, and then enters the pump shell (6) through the curved tube (504), and finally is discharged. The steam When flowing through the U-shaped tube (501), the raw materials in the reaction container are heated. At the same time, the steam drives the arc blades to rotate, driving the inner rotating ring (801) to rotate. The inner rotating ring drives the outer rotating ring (805) to rotate through the magnetic attraction of the first aluminum magnet (803) and the second aluminum magnet (804). The outer rotating ring (805) drives the stirring paddle (806) to rotate, thereby stirring the raw materials. At the same time, the vertical tube (5) drives the U-shaped tube (501) and the round shell (502) to rotate, thereby driving the stirring blade (507) to perform a circular motion. At the same time, the stirring paddle (806) is driven to rotate and perform a circular motion, thereby improving the stirring effect of the raw materials, so that the raw materials are fully and evenly mixed and heated, and the reaction rate is improved; S3, monitoring the initial steam temperature through the second temperature sensor (701), monitoring the steam temperature in the round shell (502) through the first temperature sensor (505), and transmitting the signal to the controller (102); when the difference between the monitoring values ​​of the second temperature sensor (701) and the first temperature sensor (505) is large, the controller (102) controls the speed of the driving motor (4) to increase, thereby increasing the rotation speed of the impeller (601) and the vertical pipe (5), thereby increasing the steam delivery speed and stirring speed, and the steam circulation speed increases, thereby increasing the rotation speed of the spiral blade (802), thereby increasing the rotation stirring effect of the stirring paddle (806), so as to improve the heating and stirring effects; S4, by opening the control valve on the discharge pipe (201) and starting the liquid pump (10), the reacted raw materials are introduced into the decolorization tank (9) through the discharge pipe (11), and the activated carbon (15) in the placement frame (14) absorbs the pigment and other impurities in the oil to improve the transparency and appearance of the oil product. At the same time, the driving motor (4) is started to drive the rotating disk (17) and the inclined blades (18) to rotate, thereby increasing the raw material circulation speed and thus improving the adsorption effect. The handle (13) can be pulled to drive the top cover (12) and the placement frame (14) to move upward, thereby facilitating the removal and replacement of the activated carbon (15).

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