Eyelash dense arrangement device and manufacturing method
By designing a pressurization mechanism, a precise glue coating mechanism and a tight-dressing production module driven by electric push rod in the eyelash tight-dressing device, the problems of uneven pressurization, inaccurate glue coating and inconvenient pressurization in the traditional tight-dressing method are solved, and the tight, uniform arrangement and high-quality production of eyelashes are achieved.
Patent Information
- Application Number
- CN202510165067.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-05-16
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The traditional eyelash tightening method has problems such as uneven pressing, inaccurate glue coating, lack of accuracy in positioning structure and inconvenient adjustment of the compression mechanism, resulting in inconsistent tightness of the mattress and unsolid bonding, which affects the tightening effect and production efficiency.
An eyelash tight-drawing device including a pressurization mechanism and a precision glue coating mechanism is designed to apply pressure from different directions through three pressurized components distributed in equilateral triangles, and the glue coating and uniform glue scraper are used to ensure uniform distribution of the glue. The tight-distance production module adopts electric push rod drive and remote control to achieve accurate positioning and adjustable compression.
It realizes the tight and uniform arrangement of eyelashes, improves product quality and production efficiency, reduces defective rates, and ensures that the wool blocks and steel plates are firmly combined.
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Figure CN119999980A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of eyelash processing, and in particular to an eyelash dense arrangement device and a manufacturing method. Background Art
[0002] In the eyelash processing industry, the density of eyelashes is crucial to the quality and market competitiveness of the product. There are many problems with the traditional method of arranging eyelashes. First of all, in the pre-processing stage of the hair block, the common pressurization method often cannot apply pressure to the hair block evenly from multiple directions, resulting in inconsistent compactness of the hair block, affecting the subsequent processing quality. Moreover, the gluing process is not precise and uniform enough. For example, if the ordinary coating method is used for gluing, the amount of glue 1 applied at the hair root is difficult to control, and glue 2 is unevenly distributed between the steel plate and the hair block, making the hair block and the steel plate not firmly bonded and prone to falling off.
[0003] In the dense arrangement production process, the existing device lacks a precise positioning structure, and the deviation of the placement position of the hair block will lead to poor dense arrangement effect. At the same time, the pressure and angle adjustment of the clamping mechanism are inconvenient, and it is impossible to accurately control according to actual needs, resulting in the eyelashes not being arranged tightly and evenly, and the production efficiency is low, which makes it difficult to meet the market's growing demand for high-quality eyelashes. Therefore, it is of great practical significance to develop an eyelash dense arrangement device and production method that can solve the above problems. Summary of the invention
[0004] The present application aims to solve one of the technical problems in the related art at least to some extent.
[0005] To this end, the first purpose of the present application is to provide an eyelash close-packing device and a production method, which ensures that the hair blocks are fully pre-treated and the hair blocks are firmly combined with the steel plate through a unique pressurizing mechanism and a precise gluing mechanism. The precise positioning of the close-packing production module and the adjustable pressing mechanism achieve close and uniform arrangement of the eyelashes, thereby significantly improving the quality of the eyelash products.
[0006] The second purpose of the present application is to provide an eyelash dense arrangement device and a manufacturing method. The reasonable design of each component and the adjustable parameters make the operation process smoother, reduce the waste of production time caused by inconvenient operation and inappropriate parameters, and improve production efficiency.
[0007] The third purpose of the present application is to provide an eyelash dense arrangement device and a production method, which is driven by an electric push rod and remotely controlled by a controller. The operator can accurately adjust parameters such as pressure and angle according to actual needs, making the operation more convenient, while ensuring the accuracy of the production process and reducing the defective rate.
[0008] To achieve the above-mentioned purpose, the first embodiment of the present application proposes an eyelash close-packing device, including a hair block processing module and a close-packing production module, wherein the hair block processing module is used to pre-process the eyelash hair block, including a pressurizing mechanism and a gluing mechanism, wherein the pressurizing mechanism is located at the bottom of the hair block processing module, and is provided with three pressurizing components that can independently control the pressure and are distributed in an equilateral triangle, and can apply pressure to the hair block from different directions; the gluing mechanism is installed above the pressurizing mechanism, including a first gluing component and a second gluing component, wherein the first gluing component adopts spray gluing technology, and applies glue 1 to the hair roots of the hair block through a nozzle with adjustable flow, and the glue coating thickness is between 0.5 and 1 mm; the second gluing component is equipped with a glue-spreading scraper, after covering the hair block with a steel plate, the glue-spreading scraper is used to evenly spread glue 2 between the steel plate and the hair block to ensure that the glue is evenly distributed; the close-packing production module The production module includes a base for placing a rough block, a steel plate placement opening for placing a steel plate, a 1mm tape placement opening for placing a 1mm tape, and a clamping mechanism, wherein the base is located at the bottom layer of the densely packed production module, and a positioning structure is provided on the top thereof for accurately positioning the rough block; the steel plate placement opening and the 1mm tape placement opening are respectively arranged on both sides of the base; the clamping mechanism is installed above the base, and includes a vertical pressing component and an oblique pressing component, wherein the vertical pressing component is driven by an electric push rod, and is used to press the 1mm tape downward along the tape opening and perform a clamping operation, and the clamping pressure can be adjusted and set within the range of 10-65N, and the duration can be set within 5-30s; the oblique pressing component is also driven by an electric push rod, and is used to perform oblique pressing operations along the tape opening for multiple times, and the oblique pressing angle can be adjusted within the range of 15°-45° according to actual conditions, and the strength can be adjusted within the range of 5-20N according to actual conditions.
[0009] The embodiment of the present application provides a device and method for closely arranging eyelashes. A unique pressurizing and precise gluing mechanism is used to ensure that the hair blocks are fully pre-treated and firmly bonded to the steel plate. The closely arranged production module is precisely positioned and adjustable for compression, so that the eyelashes are closely and evenly arranged, and the product quality is improved. The components are reasonably designed and the parameters are adjustable. The electric push rod is combined with remote control to improve efficiency and ease of operation and reduce the defective rate.
[0010] In addition, the eyelash dense arrangement device and manufacturing method proposed in the present application may also have the following additional technical features:
[0011] In one embodiment of the present application, the contact points between the three pressurizing components of the pressurizing mechanism and the hair block are respectively located at three corner positions of the hair block, so as to achieve omnidirectional pressure application on the hair block.
[0012] In one embodiment of the present application, the nozzle of the first glue coating assembly is connected to the glue storage tank through a retractable connecting pipe, ensuring a stable glue supply and flexible adjustment of the nozzle position.
[0013] In one embodiment of the present application, the glue-spreading scraper of the second glue-spreading assembly is connected to the glue-spreading mechanism body via a rotatable bracket, so as to facilitate the adjustment of the angle and position when applying the glue.
[0014] In one embodiment of the present application, the electric push rods of the vertical downward pressing component and the oblique pressing component are remotely controlled by a controller to achieve precise control of pressure and angle.
[0015] In one embodiment of the present application, a method for making eyelashes densely packed comprises the following steps: a hair block pretreatment step: placing the eyelash hair block in a pressurizing mechanism, applying pressure to the hair block from different directions through three pressurizing components distributed in an equilateral triangle, the pressure magnitude being adjusted within a range of 0-500N according to the material and characteristics of the hair block, so that the hair block is initially compacted, and the duration of the pressurizing treatment is 3-5 minutes; using a first glue coating component for spraying glue to apply glue at the hair root of the hair block, and the amount of glue applied is controlled at 1-3g / cm 2 range; Cover the rough block with steel plate, use the second glue coating component equipped with glue scraper to apply glue 2 between the steel plate and the rough block, so that the steel plate and the rough block are firmly combined, and the curing time of glue 2 is 10-15 minutes after application, and a high-density rough block is obtained after curing; Close-packed production steps: Place the high-density rough block on the base, and use the positioning structure to accurately position it; Place a steel plate of appropriate specifications through the steel plate opening to cover the rough block, and place a 1mm tape from the 1mm tape opening to cover the rough block and one side of the steel plate; Use a vertical push rod driven by an electric push rod to The straight-down pressing component presses the 1mm tape downward along the tape mouth to make the tape initially fit the bristle block and the steel plate, and then starts the pressing operation. The pressing pressure is set within the range of 10-65N according to actual needs, and the duration is set within 5-30s; the oblique pressing component driven by the electric push rod is used for multiple oblique pressing operations along the tape mouth. The angle of each oblique pressing is within the range of 15°-45°, and the force is within the range of 5-20N. It is adjusted according to actual conditions. The time interval between each oblique pressing operation is 2-5 seconds, so that the eyelashes are closely arranged to complete the dense arrangement of eyelashes.
[0016] The pressurizing component uses CDQ2B series thin cylinders as the pressurizing component. This series of cylinders has the characteristics of high precision and high load capacity. It can work stably within the pressure range of 0-500N and meet the needs of applying pressure to the blank from different directions.
[0017] The first glue coating component nozzle adopts MSP-300 spray nozzle, which is matched with YOL I's AL-100 flow control valve to accurately control the amount of glue applied to 1-3g / cm 2 within the range.
[0018] The glue storage tank is a 50L glue storage tank made of 304 stainless steel to ensure a stable supply of glue.
[0019] The electric push rods for vertical pressing parts and oblique pressing parts are Holip HLP-P series electric push rods, which have a wide thrust range and can meet the force requirements of 5-50N.
[0020] The controller uses Siemens S7-200 SMART series programmable logic controller (PLC), which has stable performance and can realize precise remote control of pressure, angle and action time. It can adjust the clamping pressure of the vertical pressing component within the range of 10-65N and the duration within 5-30s. The oblique pressing angle of the oblique pressing component can be adjusted within the range of 15°-45° and the force can be adjusted within the range of 5-20N.
[0021] The advantages of this application compared with the existing technology are:
[0022] (1) Through the unique pressurizing mechanism and precise gluing mechanism, the hair block is fully pre-treated and firmly combined with the steel plate. The precise positioning of the close-packed production module and the adjustable pressing mechanism achieve a close and uniform arrangement of the eyelashes, which significantly improves the quality of the eyelash products.
[0023] (2) The reasonable design of each component and the adjustable parameters make the operation process smoother, reduce the waste of production time caused by inconvenient operation and inappropriate parameters, and improve production efficiency.
[0024] (3) With electric push rod drive and controller remote control, operators can accurately adjust parameters such as pressure and angle according to actual needs, making operation more convenient. At the same time, it ensures the accuracy of the production process and reduces the defective rate.
[0025] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0027] Figure 1 It is a structural schematic diagram of the manufacturing process of the hair block part of an eyelash dense arrangement device and manufacturing method according to one embodiment of the present application;
[0028] Figure 2 This is a schematic diagram of the manufacturing process of a device and method for densely arranging eyelashes according to another embodiment of the present application;
[0029] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of part A in FIG.
[0030] As shown in the figure: 1. rough block processing module; 2. close-packed production module; 3. base; 4. steel plate opening; 5. 1mm tape opening; 6. clamping mechanism; 11. pressurizing mechanism; 12. gluing mechanism; 111. pressurizing component; 121. first gluing component; 122. second gluing component; 31. positioning structure; 61. vertical downward pressing component; 62. oblique pressing component. DETAILED DESCRIPTION
[0031] Embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limitations on the present application. On the contrary, the embodiments of the present application include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.
[0032] An eyelash dense arrangement device and a manufacturing method according to an embodiment of the present application are described below in conjunction with the accompanying drawings.
[0033] like Figure 1-Figure 3 As shown, an eyelash dense arrangement device according to an embodiment of the present application may include a hair block processing module 1 and a dense arrangement production module 2.
[0034] It is understandable that the specific operation of the rough block pretreatment
[0035] In the hair block pretreatment stage, the hair block processing module 1 plays a key role. First, the eyelash hair block is placed in the working area of the pressure mechanism 11, and the pressure mechanism 11 is located at the bottom of the hair block processing module 1. The pressure mechanism 11 is provided with three pressure components 111 distributed in an equilateral triangle and capable of independently controlling the pressure, and the contact points with the hair block are respectively located at the three corners of the hair block. After starting the pressure mechanism 11, according to the material and characteristics of the hair block, by controlling the pressure components 111, pressure is applied to the hair block from different directions. The pressure can be adjusted within the range of 0-500N and maintained for 3-5 minutes to make the hair block initially compact.
[0036] After the pressurization is completed, the glue coating mechanism 12 located above the pressurization mechanism 11 is turned on. The first glue coating component 121 adopts spray glue coating technology, and its nozzle is connected to the glue storage tank through a retractable connecting pipe. The nozzle flow rate is adjusted to make the glue evenly spread on the hair roots of the hair block, and the coating amount is controlled at 1-3g / cm 2Next, a steel plate is covered on the rough block, and the second glue coating assembly 122 is started. The second glue coating assembly 122 is equipped with a glue-spreading scraper, which is connected to the main body of the glue coating mechanism 12 through a rotatable bracket. By adjusting the angle of the bracket, the glue-spreading scraper is used to evenly spread the glue between the steel plate and the rough block. After the application is completed, wait for 10-15 minutes for the glue to solidify, thereby obtaining a high-density rough block.
[0037] Specific operation of close arrangement production
[0038] Entering the close-packed production stage, the close-packed production module 2 starts working. First, the high-density rough block obtained by pretreatment is placed on the base 3 located at the bottom of the close-packed production module 2, and the positioning structure 31 on the top of the base 3 accurately positions the rough block. Then, a steel plate of appropriate specifications is placed through the steel plate placement port 4 on one side of the base 3 to cover the rough block, and then a 1mm tape is placed from the 1mm tape placement port 5 on the other side of the base 3, so that the tape covers one side of the rough block and the steel plate.
[0039] After that, the clamping mechanism 6 installed on the base 3 is started. The vertical pressing component 61 is driven by an electric push rod and remotely controlled by a controller. The 1mm tape is pressed down along the tape mouth with a pressure of 10N and maintained for 10s to make the tape initially fit the rough block and the steel plate. Then, the clamping pressure is further adjusted to 20N and maintained for 20s to perform the clamping operation.
[0040] Finally, the oblique pressing component 62, which is also driven by the electric push rod and remotely controlled by the controller, is repeatedly used to perform oblique pressing along the tape mouth. The angle of each oblique pressing is adjusted within the range of 15°-45° and the force is adjusted within the range of 5-20N according to the actual situation. The interval between each oblique pressing operation is 2-5 seconds. After each oblique pressing operation, the arrangement of the eyelashes is checked until the eyelashes are closely arranged, and the close arrangement of the eyelashes is completed.
[0041] In one embodiment of the present application, Figure 1 As shown, in the hair block pretreatment stage, the operation of the pressurizing mechanism 11 is a key step to ensure uniform compactness of the hair block. First, the eyelash hair block is placed in the working area of the pressurizing mechanism 11, which is designed to accurately position the hair block so that the three pressurizing components 111 are in accurate contact with the three corners of the hair block.
[0042] It is understandable that when the pressurizing mechanism 11 is activated, the three pressurizing components 111 distributed in an equilateral triangle start to work. Each pressurizing component 111 can independently control the pressure, which enables the operator to flexibly adjust the pressure in each direction according to the material and characteristics of the bristle block. For example, for bristles with a softer texture, the pressure can be appropriately reduced to avoid damage to the bristles caused by excessive squeezing; while for bristles with a harder texture, the pressure can be increased to achieve a better compacting effect.
[0043] During the pressure application process, the three pressure components 111 squeeze the bristle block from different directions. Since their contact points with the bristle block are located at three corners of the bristle block, this layout can achieve all-round pressure application on the bristle block. In this way, the bristle block is subjected to uniform pressure in all directions, so that the compactness of the bristle block remains consistent.
[0044] After the pressurization treatment, the state of the hair block is more conducive to the subsequent processing steps such as gluing, laying a solid foundation for improving the overall quality of eyelashes.
[0045] In one embodiment of the present application, Figure 1 As shown, in the gluing process of the rough block pretreatment, the stable operation of the first gluing component 121 plays a key role in the coating quality of the glue 1. First, before use, it is necessary to ensure that the glue storage tank is filled with a sufficient amount of glue 1 that meets the quality requirements. The glue storage tank is connected to the nozzle of the first gluing component 121 through a retractable connecting pipe.
[0046] It is understandable that when the bristle block needs to be glued, the first glue coating component 121 is activated. Since the connecting pipe is retractable, it can flexibly adjust the distance between the nozzle and the glue storage tank according to actual operation requirements. For example, after the bristle block is placed on the pressurizing mechanism 11 and pressurized, the nozzle can be smoothly moved to a suitable position above the bristle root of the bristle block under the action of the retractable connecting pipe.
[0047] During the gluing process, the operator can accurately control the outflow of glue 1 by adjusting the flow control device of the nozzle according to the size and shape of the bristle block and the amount of glue 1 applied, so that the amount of glue 1 applied is controlled within 1-3g / cm 2 At the same time, the retractable connecting pipe ensures that the glue supply is always stable during the movement of the nozzle, and there will be no problems such as glue cut-off and insufficient glue supply due to distance changes or nozzle position adjustments, so that the glue can penetrate 0.5 to 1 mm into the hair root.
[0048] When the nozzle has evenly applied glue to the roots of the hair blocks, the retractable connecting tube can assist the nozzle to quickly reset so that other operations can be carried out or the next batch of hair blocks can be glued. This ensures that the entire gluing process is carried out efficiently and stably, providing a strong guarantee for the subsequent firm bonding of the hair blocks and the steel plate and the overall quality of the eyelashes.
[0049] In one embodiment of the present application, Figure 1As shown, in the process of pre-treatment of the wool block, after the first glue coating component 121 finishes applying glue 1 to the wool root of the wool block, the second glue coating component 122 starts to work. At this time, the steel plate has been covered on the wool block, and the second glue coating component 122 is about to start applying glue 2 between the steel plate and the wool block.
[0050] It is understandable that the glue-spreading scraper of the second glue-spreading assembly 122 is connected to the main body of the glue-spreading mechanism 12 through a rotatable bracket, and this design facilitates the uniform application of glue 2. Before starting to apply, the operator will adjust the angle of the glue-spreading scraper by operating the rotatable bracket according to the actual space between the steel plate and the wool block and the optimal application angle requirement of glue 2. For example, if the gap between the steel plate and the wool block is small, the glue-spreading scraper can be rotated to a more inclined angle to better penetrate the gap for application; if the gap is large, the glue-spreading scraper can be appropriately adjusted to a relatively horizontal angle to ensure that the glue can be evenly covered on a larger contact surface.
[0051] After adjusting the angle, the operator pushes the glue-spreading scraper to evenly spread the glue 2 between the steel plate and the rough block. During the spreading process, the rotatable bracket can be fine-tuned again according to the actual situation to adjust the position of the glue-spreading scraper to ensure that the glue 2 covers the entire area to be spread without omission, ensuring a firm bond between the steel plate and the rough block.
[0052] After the second glue is applied, the rotatable bracket can help the glue-spreading scraper to quickly reset and return to the initial position for subsequent cleaning and maintenance or waiting for the next glue application. During the whole process, the cooperation between the rotatable bracket and the glue-spreading scraper greatly improves the uniformity of the second glue application and the convenience of operation, laying a solid foundation for obtaining high-quality, high-density hair blocks and ultimately achieving tight and uniform arrangement of eyelashes.
[0053] In one embodiment of the present application, Figure 2-Figure 3 As shown, during the dense-packing production process, the electric push rods of the vertical pressing component 61 and the oblique pressing component 62 are remotely controlled through a controller. This design greatly improves the convenience of operation and the accuracy of control.
[0054] It is understandable that the operator first comes to the remote control operation interface, which can be an independent control terminal or integrated in the factory's automation control system. On the operation interface, there are independent control areas for the vertical downward pressing component 61 and the oblique pressing component 62.
[0055] When the wool blocks placed on the base 3 need to be closely packed, the vertical pressing component 61 is controlled first. On the control interface, the operator sets the vertical pressing pressure value within the range of 10-65N according to actual needs, and sets the pressing duration within the range of 5-30s. After the setting is completed, the operator clicks the start button on the control interface, and the control signal is sent to the electric push rod controller of the vertical pressing component 61 through wired transmission. After receiving the signal, the electric push rod starts working, pushing the vertical pressing component 61 to press down 1mm tape along the tape mouth, so that the tape is initially fitted with the wool blocks and the steel plate, and stops after reaching the set pressure and duration.
[0056] After completing the preliminary pressing operation, enter the oblique pressing operation link. Also on the control interface, the operator sets parameters for the oblique pressing component 62. According to the actual needs of the eyelashes being densely packed, adjust the oblique pressing angle within the range of 15°-45°, and set the oblique pressing strength within the range of 5-20N. After setting the parameters, click the start button, and the control signal is transmitted to the electric push rod controller of the oblique pressing component 62. The electric push rod performs oblique pressing operations along the tape mouth for many times according to the set parameters. There is an interval of 2-5 seconds between each oblique pressing operation so that there is enough time to observe and adjust. Through such a remote control method, accurate control of the pressure and angle of the vertical downward pressing component 61 and the oblique pressing component 62 is achieved, thereby ensuring the high-quality completion of the eyelashes being densely packed.
[0057] In one embodiment of the present application, Figure 1-Figure 3 As shown, the method for making densely packed eyelashes comprises the following steps:
[0058] Specific operations of rough block pretreatment
[0059] 1. Pressurization: Carefully place the eyelash block in the working area of the pressurization mechanism 11, which is specially designed to adapt to the size and shape of the block to ensure that the block can be placed stably. After starting the pressurization mechanism 11, three pressurization components 111 distributed in an equilateral triangle start working. The operator sets the pressure value on the control terminal according to the material of the block (such as natural eyelashes are softer and artificial eyelashes are slightly harder) and characteristics (such as length, thickness and other factors affecting the firmness) to adjust it within the range of 0-500N. For example, if the block is a natural eyelash with a softer texture, the pressure can be set to 100N; if it is an artificial eyelash with a harder texture, the pressure can be increased to 200N. Maintain this pressure for 3-5 minutes, and the block will be initially compacted under uniform squeezing in three directions, laying a good foundation for subsequent processes.
[0060] 2. First glue coating step: After the pressurization is completed, the first glue coating component 121 is turned on. The nozzle of the first glue coating component 121 is connected to the glue storage tank through a retractable connecting pipe. This connection method ensures a stable glue supply during the movement of the nozzle. The operator first sets the flow regulating device of the nozzle according to the size of the bristle block and the expected coating amount, so that the coating amount is controlled at 1-3g / cm 2 Then, the nozzle starts to work, spraying glue evenly at the root of the hair block. The retractable connecting pipe can flexibly adjust the nozzle distance according to the position of the hair block, ensuring that the glue evenly covers the hair root and improving the fixing effect of the hair root.
[0061] 3. Second glue coating step: After applying glue 1 to the root of the bristle block, cover the bristle block with a steel plate of appropriate specifications. Then start the second glue coating component 122, whose glue-spreading scraper is connected to the main body of the glue coating mechanism 12 through a rotatable bracket. The operator adjusts the angle and position of the glue-spreading scraper by adjusting the rotatable bracket according to the gap and angle between the steel plate and the bristle block. For example, if the gap is small, rotate the glue-spreading scraper to an inclined angle so that glue 2 can be applied deeply into the gap; if the gap is large, adjust it to a relatively horizontal angle to ensure that the glue is evenly covered. Subsequently, the glue-spreading scraper starts to work and evenly applies glue 2 between the steel plate and the bristle block. After the application is completed, wait for 10-15 minutes to allow glue 2 to fully solidify so that the steel plate and the bristle block are firmly combined, so that a high-density bristle block is obtained.
[0062] Specific operation of close arrangement production
[0063] 1. Positioning and material placement: The high-density rough block obtained by pretreatment is placed on the base 3 at the bottom layer of the densely packed production module 2, and the positioning structure 31 on the top of the base 3 begins to play a role. The positioning structure 31 accurately positions the rough block through a specific slot to ensure that the rough block is accurately positioned in subsequent operations. After positioning, a steel plate of appropriate specifications is placed through the steel plate placement port 4 on one side of the base 3 to cover the rough block, and then a 1mm tape is placed from the 1mm tape placement port 5 on the other side of the base 3, so that the tape covers one side of the rough block and the steel plate, preparing for subsequent compaction and oblique pressing operations.
[0064] 2. Vertical pressing and clamping: The operator sets the parameters for the vertical pressing component 61 on the remote control terminal. According to actual needs, the vertical pressing pressure value is set within the range of 10-65N, such as 30N; at the same time, the pressing duration is set within the range of 5-30s, such as 10s. After the settings are completed, click the start button on the control terminal, and the control signal is sent to the electric push rod controller of the vertical pressing component 61 through wired transmission. After receiving the signal, the electric push rod pushes the vertical pressing component 61 along the tape mouth to press the 1mm tape downward, so that the tape is initially bonded to the rough block and the steel plate. After the initial bonding, further adjust the clamping pressure on the control terminal, such as adjusting it to 40N, and keep the clamping duration at 15s, and perform the clamping operation to make the components more tightly bonded.
[0065] 3. Oblique pressing link: After completing the pressing operation, enter the oblique pressing link. The operator also sets the parameters for the oblique pressing component 62 on the remote control terminal. According to the actual needs of dense eyelashes, adjust the oblique pressing angle within the range of 15°-45°, such as setting it to 30°; set the oblique pressure strength within the range of 5-20N, such as setting it to 10N. After setting the parameters, click the start button, and the control signal is transmitted to the electric push rod controller of the oblique pressing component 62. The electric push rod performs oblique pressing operations along the tape mouth for multiple times according to the set parameters. There is an interval of 2-5 seconds between each oblique pressing operation to allow enough time for observation and adjustment. After multiple oblique pressing operations, the eyelashes are closely arranged and the dense arrangement of eyelashes is completed.
[0066] It should be noted that the control method of the present application can be automatically controlled by a controller, and the control method of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field, and the present application is mainly used to protect mechanical structures, so the present application will no longer explain the control method and circuit connection in detail.
[0067] In summary, an eyelash close arrangement device and production method according to an embodiment of the present application ensures that the hair blocks are fully pre-treated and firmly bonded to the steel plate through a unique pressurizing and precise gluing mechanism. The close arrangement production module is precisely positioned and adjustable for compression, so that the eyelashes are closely and evenly arranged, and the product quality is improved. The components are reasonably designed and the parameters are adjustable. The electric push rod and remote control are combined to improve efficiency and ease of operation and reduce the defective rate.
[0068] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0069] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0070] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present application.
Claims
1. An eyelash aligning device, characterized in that: It comprises a rough block processing module (1) and a close-packed production module (2), wherein: The hair block processing module (1) is used to pre-process eyelash hair blocks, and comprises a pressurizing mechanism (11) and a glue coating mechanism (12), wherein: The pressurizing mechanism (11) is located at the bottom of the hair block processing module (1), and is provided with three pressurizing components (111) which are distributed in an equilateral triangle and can independently control pressure, and can apply pressure to the hair block from different directions; The glue coating mechanism (12) is installed above the pressurizing mechanism (11), and comprises a first glue coating component (121) and a second glue coating component (122), wherein: The first glue coating component (121) adopts a spray glue coating technology to apply glue to the hair roots of the hair block through a nozzle with adjustable flow rate, and the glue coating thickness is between 0.5 and 1 mm; The second glue coating component (122) is equipped with a glue spreading scraper. After the steel plate is covered on the rough block, the glue second is evenly spread between the steel plate and the rough block by using the glue spreading scraper to ensure that the glue is evenly distributed. The close-packed production module (2) comprises a base (3) for placing the rough block, a steel plate placement opening (4) for placing the steel plate, a 1mm tape placement opening (5) for placing the 1mm tape, and a pressing mechanism (6), wherein: The base (3) is located at the bottom layer of the densely packed production module (2), and a positioning structure (31) is provided on the top thereof for accurately positioning the wool block; The steel plate placement opening (4) and the 1 mm tape placement opening (5) are respectively arranged on two sides of the base (3); The pressing mechanism (6) is installed above the base (3), and comprises a vertical pressing component (61) and an oblique pressing component (62), wherein: The vertical pressing component (61) is driven by an electric push rod and is used to press the 1mm tape downward along the tape mouth and perform a pressing operation. The pressing pressure can be adjusted and set within the range of 10-65N, and the duration can be set within 5-30s. The oblique pressing component (62) is also driven by an electric push rod and is used to perform oblique pressing operations along the tape mouth for multiple times. The oblique pressing angle can be adjusted within the range of 15°-45° according to actual conditions, and the force can be adjusted within the range of 5-20N according to actual conditions.
2. The eyelash dense arrangement device according to claim 1, characterized in that: The contact points between the three pressurizing components (111) of the pressurizing mechanism (11) and the wool block are respectively located at three corner positions of the wool block, so as to realize the application of pressure to the wool block in all directions.
3. The eyelash aligning device according to claim 1, characterized in that: The nozzle of the first glue coating component (121) is connected to the glue storage tank via a retractable connecting pipe, thereby ensuring a stable glue supply and flexible adjustment of the nozzle position.
4. The eyelash aligning device according to claim 1, characterized in that: The glue spreading scraper of the second glue coating component (122) is connected to the main body of the glue coating mechanism (12) via a rotatable bracket, so as to facilitate the adjustment of the angle and position when applying the glue.
5. The eyelash dense arrangement device according to claim 1, characterized in that: The electric push rods of the vertical pressing component (61) and the oblique pressing component (62) are remotely controlled by a controller to achieve precise control of pressure and angle.
6. The method for making eyelashes densely packed by the eyelashes densely packed device according to any one of claims 1 to 5, characterized in that: The following steps are involved: The hair block pretreatment step: placing the eyelash hair block in a pressurizing mechanism (11), applying pressure to the hair block from different directions through three pressurizing components (111) distributed in an equilateral triangle, the pressure being adjusted within the range of 0-500N according to the material and characteristics of the hair block, so that the hair block is initially compacted, and the duration of the pressurizing treatment is 3-5 minutes; The first glue coating component (121) of spray coating is used to apply glue to the hair roots of the hair block, and the amount of glue applied is controlled to be 1-3g / cm 2 within the scope; A steel plate is covered on the rough block, and a second glue coating component (122) equipped with a glue-spreading scraper is used to apply glue 2 between the steel plate and the rough block, so that the steel plate and the rough block are firmly bonded. The curing time of the glue 2 after application is 10-15 minutes, and a high-density rough block is obtained after curing treatment; Closely packed production steps: placing the high-density wool block on the base (3) and using the positioning structure (31) to accurately position it; A steel plate of appropriate specifications is placed through the steel plate placement port (4) to cover the rough block, and a 1 mm tape is placed through the 1 mm tape placement port (5) so that the tape covers one side of the rough block and the steel plate; A vertical pressing component (61) driven by an electric push rod is used to press the 1 mm tape downward along the tape opening to make the tape initially fit the rough block and the steel plate, and then the pressing operation is started. The pressing pressure is set within the range of 10-65N according to actual needs, and the duration is set within 5-30s; The oblique pressing component (62) driven by the electric push rod is used to perform oblique pressing operations along the tape mouth for many times. The angle of each oblique pressing is within the range of 15°-45°, and the force is within the range of 5-20N, which is adjusted according to actual conditions. The time interval between each oblique pressing operation is 2-5 seconds, so that the eyelashes are closely arranged, and the close arrangement of the eyelashes is completed.