Automatic steam cleaning equipment for shafts

By designing automatic shaft steam cleaning equipment, automatic cleaning of the inner and outer surfaces of the motor shaft, the problems of poor cleaning effects and cumbersome manual operation in the existing technology are solved, and efficient and environmentally friendly motor shaft cleaning is achieved.

CN120038147AInactive Publication Date: 2025-05-27SHANTOU JIENENG ELECTRICAL APPLIANCE TECH
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202510516300.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2025-05-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing motor shaft cleaning equipment has poor cleaning effect and requires a lot of manual operation, which is time-consuming and labor-intensive.

Method used

An automatic shaft steam cleaning equipment is designed, including workbench, steam cleaning machine, spraying components, inner hole cleaning box, surface cleaning box and robotic arms. It automatically cleans the inner and outer surfaces of the motor shaft through steam and high-pressure water spraying, and integrates aerosol collection and demagnetization functions.

Benefits of technology

Automatic cleaning of motor shafts is realized, manual operation is reduced, cleaning efficiency and effect is improved, and steam and aerosol are prevented from polluting the environment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120038147A_ABST
    Figure CN120038147A_ABST
Patent Text Reader

Abstract

The invention provides automatic steam cleaning equipment for shafts, and relates to the field of motor shaft cleaning, and the automatic steam cleaning equipment for the shafts is characterized by comprising a workbench, a rail is mounted at the top of the workbench, a conveying plate is movably mounted on the surface of the rail, a first pushing air cylinder is mounted on one side of the top of the workbench, and a second pushing air cylinder is mounted on the other side of the top of the workbench; and second pushing air cylinders are installed at the four corners of the top of the workbench correspondingly, an inner hole cleaning box is installed at the top of the workbench, and a surface cleaning box is installed at the top of the workbench. According to the device, the vertically placed motor shaft is conveyed into the inner hole cleaning box for inner hole cleaning and spraying, then conveyed to the position below the mechanical arm to be horizontally placed, conveyed into the surface cleaning box for surface steam cleaning, and then dried; a first connecting pipe at the top of the inner hole cleaning box and a second connecting pipe at the top of the surface cleaning box are connected with the aerial fog collecting assembly through third connecting pipes, and aerial fog and steam generated during cleaning are treated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of motor shaft cleaning, in particular to automatic shaft steam cleaning equipment. Background Art

[0002] The motor shaft is an important part of the motor. It is the link between the electromechanical energy conversion between the motor and the equipment. It supports the rotating parts, transmits torque and determines the relative position of the rotating parts to the stator. Therefore, the motor shaft must have very high strength and rigidity to ensure the realization of the function. Metal chips or rust inhibitors will remain on the motor shaft during processing. The motor shaft needs to be cleaned by cleaning equipment before being assembled with the motor. In the prior art, the cleaning effect of the motor shaft is average, and the cleaning process also requires a lot of manpower, which is cumbersome and takes a lot of time. Summary of the invention

[0003] The purpose of the present invention is to provide an automatic steam cleaning device for shafts to solve the problems raised in the above-mentioned background technology.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic steam cleaning device for shafts, comprising: a workbench, a steam cleaning machine is installed at one end of one side of the workbench, a spray assembly is arranged at the other end of one side of the workbench, the spray assembly comprises a water tank, a medicine box and a water pump head, a track is installed on the top of the workbench, a conveying plate is movably installed on the surface of the track, a pushing cylinder 1 is installed on one side of the top of the workbench, pushing cylinders 2 are installed at the four corners of the top of the workbench, an inner hole cleaning box is installed on the top of the workbench, a mechanical arm is installed on the top of the workbench, a reciprocating cleaning mechanism is installed on the top of the workbench, a surface cleaning box is installed on the top of the workbench, and one end of the reciprocating cleaning mechanism is movably installed on one side of the surface cleaning box.

[0005] As a preferred embodiment, the steam cleaning machine is connected to the inner hole cleaning box via a pipeline, the water pump head is connected to the inner hole cleaning box via a water pipe, and the steam cleaning machine is connected to the reciprocating cleaning mechanism via a pipeline.

[0006] As a preferred embodiment, a connector is fixedly installed on the top of the surface cleaning box.

[0007] As a preferred embodiment, a connecting pipe one is fixedly installed on the top of the inner hole cleaning box, a connecting pipe two is installed on the top of the surface cleaning box, a connecting pipe three is installed on the other end of the connecting pipe one, the other end of the connecting pipe two is installed on the other side of the connecting pipe three, and an aerosol collection assembly is fixedly installed on the other end of the connecting pipe three.

[0008] As a preferred embodiment, one side of the water tank is installed on the other end of one side of the workbench, the bottom of the medicine box is installed on the top of the water tank, and one end of the water pump head is installed on the top of the water tank.

[0009] As a preferred implementation manner, a demagnetizer is installed on the top of the workbench, and a demagnetization component is installed inside the demagnetizer.

[0010] As a preferred implementation, a baffle is installed on the top of the workbench, and the material of the baffle is a transparent acrylic plate.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are: 1. The present invention places the motor shaft vertically on the top of the conveying plate, starts the pushing cylinder 1 to push it, and then starts the corresponding pushing cylinder 2 to make the motor shaft enter the inner hole cleaning box, steam cleans the inner hole of the motor shaft, sprays the motor shaft, and then places the motor shaft horizontally through a mechanical arm, conveys it to the inside of the surface cleaning box for steam cleaning, and then blows and dries it to complete the cleaning of the motor shaft, thereby reducing manual labor and making the device more perfect.

[0012] 2. In the present invention, the connecting pipe 1 at the top of the inner hole cleaning box and the connecting pipe 2 at the top of the surface cleaning box are connected to the aerosol collection assembly through the connecting pipe 3, so that the aerosol and steam in the steam cleaning process can be collected and processed to prevent direct discharge from affecting the environment, making the device more perfect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 An oblique view of the automatic steam cleaning device for shafts provided by the present invention; Figure 2 An oblique view of the automatic steam cleaning device for shafts provided by the present invention; Figure 3 A top view of the automatic steam cleaning device for shafts provided by the present invention; Figure 4 A side view of the automatic steam cleaning device for shafts provided by the present invention; Figure 5 This is a front view of the automatic steam cleaning device for shafts provided by the present invention.

[0014] Legend: 1. Workbench; 2. Steam cleaning machine; 3. Spray assembly; 301. Water tank; 302. Chemical tank; 303. Water pump head; 4. Track; 5. Conveyor plate; 6. Push cylinder 1; 7. Push cylinder 2; 8. Inner hole cleaning box; 9. Robotic arm; 10. Reciprocating cleaning mechanism; 11. Surface cleaning box; 12. Connector; 13. Connecting pipe 1; 14. Connecting pipe 2; 15. Connecting pipe 3; 16. Aerosol collection assembly; 17. Demagnetizer; 18. Baffle. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] See also Figure 1-5 The present invention provides a technical solution: an automatic steam cleaning device for shafts, comprising: a workbench 1, a steam cleaning machine 2 is installed at one end of one side of the workbench 1, a spray assembly 3 is arranged at the other end of one side of the workbench 1, the spray assembly 3 comprises a water tank 301, a medicine box 302 and a water pump head 303, a track 4 is installed on the top of the workbench 1, a conveying plate 5 is movably installed on the surface of the track 4, a pushing cylinder 1 6 is installed on one side of the top of the workbench 1, pushing cylinders 2 7 are installed at the four corners of the top of the workbench 1, an inner hole cleaning box 8 is installed on the top of the workbench 1, a mechanical arm 9 is installed on the top of the workbench 1, a reciprocating cleaning mechanism 10 is installed on the top of the workbench 1, a surface cleaning box 11 is installed on the top of the workbench 1, and one end of the reciprocating cleaning mechanism 10 is movably installed on one side of the surface cleaning box 11.

[0017] Specifically: when the device starts to be used, the conveying plate 5 is installed on the surface of the track 4, and the staff manually inserts the motor shaft vertically on the top of the conveying plate 5, and then the external controller starts the pushing cylinder 1 6 to push the conveying plate 5 inserted with the motor shaft to the corner, and then the external controller starts the corresponding pushing cylinder 2 7 to push the conveying plate 5 at the corner, so that the vertical motor shaft installed on the top of the conveying plate 5 enters the inner hole cleaning box 8, and the inner hole of the motor shaft is steam-cleaned by the component installed inside the inner hole cleaning box 8, and then the motor shaft inside the inner hole cleaning box 8 is spray-rinsed by the water pump head 303. After rinsing, the motor shaft is blown dry and dried by the drying component inside the inner hole cleaning box 8, and then the conveying plate 5 is pushed out of the inner hole cleaning box 8 with the clicking shaft by the pushing of the pushing cylinder 2 7. After moving to the corner, the corresponding pushing cylinder at the corner is started by the external controller. Cylinder 2 7 pushes the conveying plate 5 to the bottom of the robot arm 9, and the robot arm 9 is started by an external controller. The motor shaft is clamped by the clamping component on the robot arm 9, turned over and placed on the top of the conveying plate 5, so that the motor shaft is changed from vertical to horizontal. The cylinder 2 7 pushes the conveying plate 5 to move the electrode shaft to the corner, and then the corresponding cylinder 2 7 is started by the external controller to push the horizontally placed motor shaft into the surface cleaning box 11. The reciprocating cleaning mechanism 10 is started by the external controller to make the reciprocating cleaning mechanism 10 reciprocate inside the surface cleaning box 11, so that the motor shaft entering the surface cleaning box 11 is steam cleaned, and then the moisture is blown out by the drying component inside the surface cleaning box 11, and the hot air pipe is connected to the connector 12 to blow out hot air to dry the cleaned motor shaft, thereby making the cleaning of the motor shaft more convenient, reducing manual operation, and making the device more perfect.

[0018] In one embodiment, the steam cleaning machine 2 is connected to the inner hole cleaning box 8 through a pipeline, the water pump head 303 is connected to the inner hole cleaning box 8 through a water pipe, and the steam cleaning machine 2 is connected to the reciprocating cleaning mechanism 10 through a pipeline. The reciprocating cleaning mechanism 10 reciprocates inside the surface cleaning box 11, so that the steam can better steam clean the surface of the motor shaft. The water pump head 303 is connected to the inner hole cleaning box 8 through a pipeline, so that the high-pressure water sprayed by the water pump head 303 sprays and rinses the motor shaft, making the device more perfect.

[0019] Specifically: the steam cleaning machine 2 and the inner hole cleaning box 8 are connected by a pipeline, so that the steam inside the steam cleaning machine 2 enters the inner hole cleaning box 8 through the pipeline, and the motor shaft is steam cleaned; the steam cleaning machine 2 and the reciprocating cleaning mechanism 10 are connected by a pipeline, and the reciprocating cleaning mechanism 10 is started by an external controller, so that the steam in the pipeline is

[0020] In one embodiment, a connection head 12 is fixedly mounted on the top of the surface cleaning box 11 .

[0021] Specifically: through the connector 12 installed on the top of the surface cleaning box 11, the hot air pipeline can be connected to the top of the surface cleaning box 11 through the connector 12, so that the cleaned motor shaft can be dried by hot air, making the device more perfect.

[0022] In one embodiment, a connecting pipe 13 is fixedly installed on the top of the inner hole cleaning box 8, a connecting pipe 2 14 is installed on the top of the surface cleaning box 11, a connecting pipe 3 15 is installed on the other end of the connecting pipe 13, the other end of the connecting pipe 2 14 is installed on the other side of the connecting pipe 3 15, and an aerosol collection assembly 16 is fixedly installed on the other end of the connecting pipe 3 15.

[0023] Specifically: the connecting pipe 13 fixedly installed on the top of the inner hole cleaning box 8 and the connecting pipe 2 14 installed on the top of the surface cleaning box 11 are connected to the aerosol collection component 16 through the connecting pipe 3 15, so that the aerosol and steam generated by the inner hole cleaning box 8 and the surface cleaning box 11 during the working process can be collected and processed to prevent direct discharge from affecting the environment, making the device more perfect.

[0024] In one embodiment, one side of the water tank 301 is installed at the other end of one side of the workbench 1 , the bottom of the medicine box 302 is installed on the top of the water tank 301 , and one end of the water pump head 303 is installed on the top of the water tank 301 .

[0025] Specifically: the spray agent is configured through the agent box 302 on the top of the water tank 301. After the configuration is completed, it enters the interior of the water tank 301, and then the configured liquid enters the interior of the inner hole cleaning box 8 through the pipe connected between the water pump head 303 and the inner hole cleaning box 8 to spray the motor shaft, making the device more perfect.

[0026] In one embodiment, a demagnetizer 17 is installed on the top of the workbench 1 , and a demagnetization component is installed inside the demagnetizer 17 .

[0027] Specifically: through the demagnetization component installed inside the demagnetizer 17, when the device is in use, the motor shaft placed vertically on the top of the conveying plate 5 is pushed by the pushing cylinder 16 to pass through the bottom of the demagnetizer 17, so as to demagnetize the motor shaft and eliminate the magnetic residue on the motor shaft, thereby preventing adsorption and residue problems during the cleaning process and making the device more perfect.

[0028] In one embodiment, a baffle 18 is installed on the top of the workbench 1 , and the material of the baffle 18 is a transparent acrylic plate.

[0029] Specifically: the baffle 18 installed on the top of the workbench 1 protects the entire device. At the same time, the baffle 18 is made of a transparent acrylic plate, so that the operation status inside the device can be seen through the baffle 18 during the operation of the device, making the device more perfect.

[0030] Working principle: When the device starts to be used, the staff manually inserts the motor shaft vertically into the top of the conveying plate 5, and then starts the pushing cylinder 1 6 through the external controller to push the conveying plate 5 inserted with the motor shaft, and pushes it to the corner. Then, the corresponding pushing cylinder 2 7 is started through the external controller to push the conveying plate 5 at the corner, so that the vertical motor shaft installed on the top of the conveying plate 5 enters the inner hole cleaning box 8, and the inner hole cleaning box 8 and the steam cleaning machine 2 are connected by a pipeline, so that the steam inside the steam cleaning machine 2 enters the inner hole cleaning box 8 through the pipeline, and the inner hole of the motor shaft is steam-cleaned, and the inner hole cleaning box 8 and the water pump head 303 are connected by a pipeline. The water inside the water tank 301 enters the inner hole cleaning box 8 through the pipeline to spray the motor shaft. After the spraying, the motor shaft is blown dry and dried by the drying component inside the inner hole cleaning box 8. Then, the conveying plate 5 is moved out of the inner hole cleaning box 8 with the motor shaft by the pushing cylinder 2 7. After moving to the corner, the pushing cylinder 2 7 at the corresponding corner is started by the external controller to push the conveying plate 5 to the bottom of the mechanical arm 9. The mechanical arm 9 is started by the external controller, and the motor shaft is clamped by the clamping component on the mechanical arm 9, flipped and placed on the top of the conveying plate 5, so that the motor shaft is changed from vertical to horizontal. The pushing of the conveying plate 5 by the pushing cylinder 2 7 The electrode shaft is moved to the corner, and then the corresponding pushing cylinder 27 is started by the external controller to push the horizontally placed motor shaft into the interior of the surface cleaning box 11, and the reciprocating cleaning mechanism 10 is started by the external controller to make the reciprocating cleaning mechanism 10 reciprocate inside the surface cleaning box 11. The reciprocating cleaning mechanism 10 and the steam cleaning machine 2 are connected by a pipeline, so that steam enters the interior of the reciprocating cleaning mechanism 10 through the pipeline, and the surface of the motor shaft is steam-cleaned, and then the moisture is blown out through the drying component inside the surface cleaning box 11, and the hot air pipeline is connected to the connector 12 to blow out hot air to dry the cleaned motor shaft, so that the motor shaft The cleaning is more convenient, the manual operation is reduced, and the device is more perfect; the connecting pipe 13 fixedly installed on the top of the inner hole cleaning box 8 and the connecting pipe 2 14 installed on the top of the surface cleaning box 11 are connected to the aerosol collection component 16 through the connecting pipe 3 15, so that the aerosol and steam generated by the inner hole cleaning box 8 and the surface cleaning box 11 during the working process are collected and processed to prevent direct discharge from affecting the environment. During the use of the device, when the conveying plate 5 is pushed by pushing the cylinder 16 to move, the motor shaft placed on the top of the conveying plate 5 passes under the demagnetizer 17, and the motor shaft is demagnetized by the demagnetization component installed inside the demagnetizer 17 to eliminate the magnetic residue on the motor shaft, making the device more perfect.

[0031] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in other forms. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. Automatic steam cleaning equipment for shafts, characterized in that: include: A workbench (1), wherein a steam cleaning machine (2) is installed at one end of one side of the workbench (1), and a spray assembly (3) is provided at the other end of one side of the workbench (1), wherein the spray assembly (3) comprises a water tank (301), a medicine tank (302) and a water pump head (303), a track (4) is installed at the top of the workbench (1), and a conveying plate (5) is movably installed on the surface of the track (4), a push cylinder 1 (6) is installed at one side of the top of the workbench (1), and push cylinders 2 (7) are installed at the four corners of the top of the workbench (1), an inner hole cleaning box (8) is installed at the top of the workbench (1), a mechanical arm (9) is installed at the top of the workbench (1), a reciprocating cleaning mechanism (10) is installed at the top of the workbench (1), and a surface cleaning box (11) is installed at the top of the workbench (1), and one end of the reciprocating cleaning mechanism (10) is movably installed on one side of the surface cleaning box (11).

2. The automatic steam cleaning device for shafts according to claim 1 is characterized in that: The steam cleaning machine (2) is connected to the inner hole cleaning box (8) via a pipeline, the water pump head (303) is connected to the inner hole cleaning box (8) via a water pipe, and the steam cleaning machine (2) is connected to the reciprocating cleaning mechanism (10) via a pipeline.

3. The automatic steam cleaning device for shafts according to claim 1 is characterized in that: A connector (12) is fixedly mounted on the top of the surface cleaning box (11).

4. The automatic steam cleaning device for shafts according to claim 1 is characterized in that: A connecting pipe 1 (13) is fixedly installed on the top of the inner hole cleaning box (8), a connecting pipe 2 (14) is installed on the top of the surface cleaning box (11), a connecting pipe 3 (15) is installed on the other end of the connecting pipe 1 (13), the other end of the connecting pipe 2 (14) is installed on the other side of the connecting pipe 3 (15), and an aerosol collection assembly (16) is fixedly installed on the other end of the connecting pipe 3 (15).

5. The automatic steam cleaning device for shafts according to claim 1 is characterized in that: One side of the water tank (301) is mounted on the other end of one side of the workbench (1), the bottom of the medicine box (302) is mounted on the top of the water tank (301), and one end of the water pump head (303) is mounted on the top of the water tank (301).

6. The automatic steam cleaning device for shafts according to claim 1 is characterized in that: A demagnetizer (17) is installed on the top of the workbench (1), and a demagnetization component is installed inside the demagnetizer (17).

7. The automatic steam cleaning device for shafts according to claim 1 is characterized in that: A baffle (18) is installed on the top of the workbench (1), and the material of the baffle (18) is a transparent acrylic plate.

Citation Information

Patent Citations

  • Bearing cleaning machine

    CN110270544A

  • Automatic steam gear cleaning machine

    CN116174382A

  • Saturated steam double-station reciprocating type cleaning machine

    CN209094017U