Flue-cured tobacco firework collecting and processing device

By designing an automated flue-cured firework collection and processing device, using the collection frame, conveyor belt device, compression cylinder and PLC control system, the problem of traditional manual operation is solved and efficient and safe firework processing is achieved.

CN120130246APending Publication Date: 2025-06-13HENAN AGRICULTURAL UNIVERSITY
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Patent Information

Application Number
CN202510404400.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-06-13

AI Technical Summary

Technical Problem

Traditional tobacco fireworks rely on manual operation during the treatment of traditional tobacco fireworks, which is inefficient and has safety risks.

Method used

An automated device including a firework collection part and a compression part is designed, and the automatic collection, compression and rope processing of fireworks are realized using a collection frame, a conveyor belt device, a compression cylinder and a PLC control system.

Benefits of technology

Through automated processing, firework processing efficiency is improved, manual operation is reduced, safety risks are reduced, and space occupation is optimized.

✦ Generated by Eureka AI based on patent content.

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Abstract

A flue-cured tobacco firework collecting and processing device comprises a firework collecting part and a compressing part, the firework collecting part comprises a collecting frame, the collecting frame comprises a bottom face, side faces and a top face, the bottom face and the side faces are fixed into a whole, and the collecting frame is provided with at least one rope channel; the rope channel penetrates through the front side face of the whole collecting frame from the top of the front side face of the collecting frame, then penetrates through the bottom face of the whole collecting frame, then penetrates through the rear side face of the whole collecting frame and finally reaches the top of the rear side face of the collecting frame. Compared with the prior art, the flue-cured tobacco firework collecting and compressing device has the technical effects that the flue-cured tobacco firework collecting, compressing and rope winding processes are achieved in an automatic mode, the treatment efficiency is improved, manual operation is reduced, and occupied space in the flue-cured tobacco firework treatment process is reduced.
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Description

Technical Field

[0001] The present invention belongs to the technical field of flue-cured tobacco topping tools, and specifically relates to a device for collecting and processing flue-cured tobacco flowers and buds. Background Art

[0002] In flue-cured tobacco cultivation, "removing flowers and buds" usually refers to "topping" (removing the flower buds at the top of the tobacco plant) and "pruning axillary buds" (removing lateral buds) to concentrate nutrients and promote leaf growth, thereby improving the quality of tobacco leaves.

[0003] In the traditional process of processing flue-cured tobacco flowers and buds, the collection, compression, and bundling of flue-cured tobacco flowers and buds usually rely on manual operations, which are not only inefficient but also pose safety hazards. Summary of the Invention

[0004] The technical problem to be solved by the present invention is: how to design a device for collecting and processing flue-cured tobacco flowers and buds that reduces manual operations.

[0005] The technical solution of the present invention is specifically as follows: A device for collecting and processing flue-cured tobacco flowers and buds includes a flower and bud collection part and a compression part. The flower and bud collection part includes a collection frame, which includes a bottom surface, side surfaces, and a top surface. The bottom surface and the side surfaces are fixed together, and the collection frame is provided with at least one rope channel. The rope channel starts from the top of the front side surface of the collection frame, passes through the entire front side surface of the collection frame, then passes through the entire bottom surface of the collection frame, then passes through the entire rear side surface of the collection frame, and finally reaches the top of the rear side surface of the collection frame; the compression part is the top surface, and the top surface can move vertically within the collection frame; a conveyor belt device is provided on the outer side surface of the collection frame, and the number of the conveyor belt devices is the same as that of the rope channels. It is arranged on the side of the rope channel and is parallel to it. A rope fixing part is fixed on the conveyor belt of the conveyor belt device.

[0006] The side surfaces of the collection frame include a left side surface, a front side surface, a right side surface, and a rear side surface, all of which are fixed to the base through connectors, and there is a space between the bottom surface of the collection frame and the base.

[0007] The top surface is fixed to the piston end of a compression oil cylinder. The compression oil cylinder is vertically arranged, and its cylinder body end is fixed to the frame.

[0008] A rope reel hook is fixed on the outer side surface of the collection frame.

[0009] It includes a PLC, and the PLC is electrically connected to the conveyor belt device and the compression oil cylinder.

[0010] Compared with the prior art, the technical effect of the present invention is that the device of the present invention realizes the collection, compression, and roping of flue-cured tobacco flowers and buds in an automated manner, improves the processing efficiency, reduces manual operations, and reduces the space occupied during the processing of flue-cured tobacco flowers and buds. Brief Description of the Drawings

[0011] Figure 1 is a schematic diagram (1) of the present invention.

[0012] Figure 2 is a three-dimensional schematic diagram of the present invention.

[0013] Figure 3 is a schematic diagram (2) of the present invention.

[0014] Figure 4 is an enlarged schematic diagram of the rope reel hook. Detailed implementation manners

[0015] The present invention will be introduced in detail below in conjunction with the accompanying drawings and its specific implementation manners.

[0016] Such as Figures 1-4 , a flue-cured tobacco fireworks collection and processing device includes a fireworks collection part and a compression part.

[0017] The fireworks collection part includes a collection frame 20. The collection frame 20 includes a bottom surface, side surfaces and a top surface 53. Among them, the bottom surface and the side surfaces are fixed as a whole, and the collection frame 20 is provided with at least one rope channel 30. The rope channel 30 starts from the top of the front side surface 22 of the collection frame 20, penetrates through the entire front side surface 22 of the collection frame 20, then penetrates through the entire bottom surface of the collection frame 20, then penetrates through the entire rear side surface 23 of the collection frame 20, and finally reaches the top of the rear side surface 23 of the collection frame 20.

[0018] The compression part is the top surface 53, and the top surface 53 can move vertically within the collection frame 20.

[0019] The outer side surface of the collection frame 20 is provided with a conveyor belt device 31. The number of the conveyor belt devices 31 is the same as that of the rope channels 30. It is arranged on the side of the rope channel 30 and is parallel to it. A rope fixing part 33 is fixed on the conveyor belt of the conveyor belt device 31.

[0020] For firmness, the side surfaces of the collection frame 20 include a left side surface 21, a front side surface 22, a right side surface 23, and a rear side surface 24. They are all fixed on the base 10 through connectors. When the top surface 53 compresses the flue-cured tobacco fireworks, the stability of the entire collection frame 20 is maintained; at the same time, there is a space between the bottom surface of the collection frame 20 and the base 10 to allow the rope to pass safely.

[0021] To reduce manual labor, the top surface 53 is fixed to the piston end 52 of the compression oil cylinder. The compression oil cylinder is vertically arranged, and its cylinder body end 51 is fixed on the frame 50.

[0022] To facilitate the fixing of the rope reel, a rope reel hook 34 is fixed on the outer side surface of the collection frame 20.

[0023] To facilitate control, it includes a PLC, and the PLC is electrically connected to the conveyor belt device 31 and the compression oil cylinder.

[0024] For safety, it includes a safety system which is used to monitor and ensure the safety of the whole processing process, including an emergency stop button, a safety fence and a fire alarm system.

[0025] Its working principle is as follows: S1. Preparation: Hang the rope reel on the rope reel hook 34, and fix the rope end (the free end of the rope) of the rope reel on the rope fixing part 33.

[0026] S2. Crossing: The conveyor belt device 31 runs, and its conveyor belt carries the rope end of the rope reel from the bottom of the collection box 20 to the opposite side, completing the crossing of the rope.

[0027] In this step, the action of bending down manually is avoided.

[0028] S3. High position: The piston end 52 of the compression oil cylinder contracts, so that the top surface 53 is in the high position, creating space for collecting flue-cured tobacco fireworks.

[0029] Steps S2 and S3 can be interchanged.

[0030] S4. Collection: Collect the newly produced flue-cured tobacco fireworks into the collection box 20; S5. Compression: The piston end 52 of the compression oil cylinder extends, so that the top surface 53 moves downward to compress the flue-cured tobacco fireworks in the collection box 20.

[0031] The technical effect of this step is that since the flue-cured tobacco fireworks are relatively loose and occupy a large volume, after compressing the flue-cured tobacco fireworks in the collection box 20, the occupied space of the flue-cured tobacco fireworks can be reduced, enabling the collection box 20 to collect more flue-cured tobacco fireworks.

[0032] S6. Judgment: Judge whether the quantity (this quantity can be weight or volume) of the flue-cured tobacco fireworks in the collection box 20 reaches the "maximum bearing limit". If "yes", enter step S7; if "no", repeat steps S3 - S5.

[0033] S7. High position: The piston end 52 of the compression oil cylinder contracts, so that the top surface 53 is in the high position, creating space for the bundling rope.

[0034] S8. Bundling: Manually untie the rope end, manually pull the rope end from above the flue-cured tobacco fireworks to this side, then make fine adjustments so that this rope is all within the rope channel 30, and finally tie the rope end to the rope on this side to complete the bundling and packing.

[0035] In this step, the rope does not interfere with the collection box 20, providing convenience for step S9.

[0036] S9. Lifting: Use a lifting tool to lift the packed flue-cured tobacco fireworks, and the next operation can be carried out.

[0037] Features of this application: Compared with the prior art, the flue-cured tobacco fireworks collection and automatic processing device of the present invention has the following advantages: Automatic processing reduces manual operation and improves production efficiency; reduces labor demand and lowers production costs; the design of the automatic and safety systems reduces safety risks during operation; the environmental protection system helps reduce environmental pollution and achieve sustainable development; the precise compression and bundling process helps improve the quality of the final product.

[0038] For other content, refer to the prior art.

[0039] The above are only the preferred embodiments of the present invention. It should be noted that for those skilled in the art, without departing from the overall concept of the present invention, several changes and improvements can still be made, and these should also be regarded as the protection scope of the present invention.

Claims

1. A flue-cured tobacco fireworks collection and processing device, comprising a fireworks collection part and a compression part, characterized in that: The fireworks collection part comprises a collection frame (20), the collection frame (20) comprising a bottom surface, a side surface and a top surface (53), wherein the bottom surface and the side surface are fixed as one body, and the collection frame (20) is provided with at least one rope channel (30), the rope channel (30) runs from the top of the front side surface (22) of the collection frame (20), penetrates the entire front side surface (22) of the collection frame (20), then penetrates the entire bottom surface of the collection frame (20), then penetrates the entire rear side surface (23) of the collection frame (20), and finally reaches the top of the rear side surface (23) of the collection frame (20); The compression portion is a top surface (53), and the top surface (53) is capable of vertically moving in the collection frame (20); A conveyor belt device (31) is provided on the outer side surface of the collection frame (20). The number of the conveyor belt devices (31) is the same as that of the rope channels (30). The conveyor belt devices (31) are arranged on the side surfaces of the rope channels (30) and are arranged parallel to the rope channels (30). A rope fixing portion (33) is fixed on the conveyor belt of the conveyor belt device (31).

2. The device for collecting and processing flue-cured tobacco fireworks according to claim 1, characterized in that: The collecting frame (20) comprises side surfaces including a left side surface (21), a front side surface (22), a right side surface (23), and a rear side surface (24), all of which are fixed to the base (10) via connecting pieces, and a space is provided between the bottom surface of the collecting frame (20) and the base (10).

3. The device for collecting and processing flue-cured tobacco fireworks according to claim 2, characterized in that: The top surface (53) is fixed to the piston end (52) of the compression oil cylinder. The compression oil cylinder is arranged vertically, and its cylinder end (51) is fixed to the frame (50).

4. The device for collecting and processing flue-cured tobacco fireworks according to claim 3, characterized in that: The outer side of the collecting frame (20) is fixed with a rope reel hook (34).

5. The device for collecting and processing flue-cured tobacco fireworks according to claim 4, characterized in that: It includes a PLC, which electrically connects a conveyor belt device (31) and a compression cylinder.

Citation Information

Patent Citations

  • Loose tobacco leaf baling box

    CN104351939A

  • Box for bundling tobacco leaves into pieces

    CN202873764U

  • Simple tobacco leaf packing device

    CN217609444U

  • Flue-cured tobacco bundling equipment

    CN219270134U

  • Bundling device for flue-cured tobacco

    CN221418740U