Sorting device for processing chequer-shaped indocalamus leaves

By using a sorting device during the processing of bamboo leaves, using conveying components, brush cleaning structure and leaf outlet assembly, combined with the detection function of industrial cameras, continuous automatic sorting and conveying of bamboo leaves is achieved, solving the problem of low manual sorting efficiency and improving conveying efficiency and quality.

CN120133169AActive Publication Date: 2025-06-13HEFENG COUNTY TIANHENG AGRI PROD DEV CO LTD
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Patent Information

Application Number
CN202510436358.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2025-06-13
Estimated Expiration
2045-04-09

AI Technical Summary

Technical Problem

In the prior art, manual sorting of bamboo leaves is high in labor intensity and slow in sorting speed, which leads to the transportation line often stopping and the continuous conveying of bamboo leaves cannot be carried out, which reduces the efficiency of the sorting and conveying of bamboo leaves.

Method used

A sorting device for processing bamboo leaves is provided, including a conveying component, a brush structure and a leaf discharge component. It detects bamboo leaves of different specifications through an industrial camera, and changes the conveying direction according to the detection results to realize continuous automatic sorting and conveying bamboo leaves.

Benefits of technology

The continuous and automatic sorting and transportation of bamboo leaves is realized, which improves the conveying efficiency, reduces labor intensity, and improves the quality of bamboo leaves during transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of chequer-shaped indocalamus leaf processing, and particularly discloses a sorting device for chequer-shaped indocalamus leaf processing, which comprises a first conveying line and a second conveying line, first line side plates are arranged on the two sides of the first conveying line, fixed supporting legs are fixedly arranged at the bottom ends of the first line side plates, and the second conveying line is arranged on one side of the first conveying line. Second line side plates are arranged on the two sides of the second conveying line, through the arrangement of the conveying assembly, under the detection of the industrial camera, indocalamus leaves of different specifications can be detected, the conveying assembly can change the conveying direction according to the detection result, the indocalamus leaves of different specifications can be sorted out, the second conveying line and the first conveying line are made to be close to each other, and therefore the indocalamus leaves of different specifications can be sorted out. Therefore, the effect of continuously sorting and conveying the chequer-shaped indocalamus leaves is achieved, and the conveying efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of Indocalamus leaf processing, and particularly relates to a sorting device for Indocalamus leaf processing. Background Art

[0002] Indocalamus leaves are the leaves of the Gramineae plant Indocalamus tessellatus or Indocalamus latifolius. Their leaves are wide and flexible, with a natural bamboo fragrance. They are traditional materials for wrapping zongzi and also natural anti-inflammatory drugs in the field of traditional Chinese medicine. Indocalamus leaves are cold in nature, sweet in taste, rich in flavonoids and amino acids, and have the effects of anti-inflammatory, antibacterial, antiviral and enhancing immunity. They are commonly used to treat symptoms such as bleeding and sore throat.

[0003] When sorting Indocalamus leaves, generally, the Indocalamus leaves are conveyed by a belt conveyor line. Workers can stand on both sides of the belt conveyor line and rely on visual inspection to take out Indocalamus leaves of different sizes and put them into a collection box. However, manually sorting Indocalamus leaves has a large labor intensity and a slow sorting speed, resulting in the need to often stop the conveyor line and unable to continuously convey Indocalamus leaves, thus reducing the sorting and conveying efficiency of Indocalamus leaves. Summary of the Invention

[0004] The present application provides a sorting device for Indocalamus leaf processing, which solves the problems in the prior art that manually sorting Indocalamus leaves has a large labor intensity and a slow sorting speed, resulting in the need to often stop the conveyor line and unable to continuously convey Indocalamus leaves, thus reducing the sorting and conveying efficiency of Indocalamus leaves. It realizes the effect of continuously and automatically sorting and conveying Indocalamus leaves and improves the conveying efficiency.

[0005] The present application provides a sorting device for Indocalamus leaf processing, including: a first conveyor line. On both sides of the first conveyor line, there are first line side plates, and at the bottom end of the first line side plates, there are fixedly arranged fixed support legs;

[0006] A second conveyor line, which is arranged on one side of the first conveyor line, and on both sides of the second conveyor line, there are second line side plates;

[0007] A conveying assembly, which is arranged between the first conveyor line and the second conveyor line;

[0008] The conveying assembly includes an inclined roller frame, which is rotatably arranged on the sides of the first line side plates away from each other. Inside the inclined roller frame, there are two conveying rollers rotatably arranged. On one side of the inclined roller frame, there is a wire-pulling connecting plate rotatably arranged. One side of the wire-pulling connecting plate penetrates and is rotatably arranged on a fixed side column. The fixed side column is fixedly arranged on one side of the second line side plate. The other end of the fixed side column is fixedly connected to a boosting spring through an ear. The boosting spring is fixedly connected to a standing sliding frame through a support plate.

[0009] Further, guide rails are slidably arranged on one side of the standing carriage close to each other, and the guide rails are fixedly arranged on one side of the second wire side plate away from each other. Roller belt pulleys are fixedly arranged at the same end of the conveying rollers, and the roller belt pulleys are connected by belt drive. A first motor is arranged on one side of the inclined roller frame, and the roller belt pulley is fixedly connected to the driving end of the first motor. The first motor is fixedly arranged on one side of the inclined roller frame through a motor bracket.

[0010] Further, a driven gear is fixedly arranged on the other side of the inclined roller frame, a driving gear is meshed on the outside of the driven gear, a second motor is arranged at one end of the driving gear, the driving gear is fixedly connected to the driving end of the second motor, the second motor is fixedly arranged on one side of the first wire side plate through a motor bracket, and the driving gear is rotatably arranged on one side of the first wire side plate.

[0011] Further, a cleaning structure is arranged at the bottom end of the inclined roller frame. The cleaning structure includes a cleaning roller brush, dynamic friction wheels are fixedly arranged at both ends of the cleaning roller brush, following main frames are rotatably arranged on the outer sides of both ends of the cleaning roller brush, the following main frames are detachably arranged at the bottom end of the inclined roller frame, rotating plates are symmetrically arranged on the inner side of the following main frames, rotating columns are fixedly arranged on both sides of the rotating plates away from each other, the rotating columns penetrate and are rotatably arranged on one side of the following main frames, torsion springs are fixedly arranged on the outer sides of the rotating columns, the other ends of the torsion springs are fixedly connected to the following main frames, a limiting baffle is fixedly arranged on one side of the top end of the following main frames, the initial state of the torsion spring is contracted, and the rotating plate abuts against the limiting baffle.

[0012] Further, a leaf discharging assembly is arranged on one side of the top of the first conveying line. The leaf discharging assembly includes a middle supporting rod, a reset spring is fixedly arranged on the outside of the middle supporting rod, there are four reset springs, a leaf raking rod is fixedly arranged at the other end of the reset spring, a protective sleeve is fixedly arranged on the outside of the leaf raking rod, and the outer parts of the leaf raking rod and the protective sleeve are arc-shaped.

[0013] Further, sliding grooves are symmetrically opened on one side of the leaf raking rod close to the middle supporting rod, sliding connecting blocks are slidably arranged on the inner sides of the sliding grooves, connecting pressure rods are rotatably arranged at the ends of the sliding connecting blocks, the connecting pressure rods are rotatably arranged on the outside of the middle supporting rod, the protective sleeve is made of rubber material, a linkage belt pulley is fixedly arranged at one end of the middle supporting rod, a second vertical connecting plate and a first vertical connecting plate are respectively rotatably arranged at the other end of the middle supporting rod and the other end of the linkage belt pulley, and the first vertical connecting plate and the second vertical connecting plate are detachably arranged on both sides of the first wire side plate.

[0014] Further, a leaf discharging hopper is provided on one side at the top of the first conveyor line. The leaf discharging hopper is inclined. A bamboo leaf bin is fixedly provided on one side at the top of the leaf discharging hopper. Legs are symmetrically and fixedly provided at the bottom of the bamboo leaf bin. The bottom of the bamboo leaf bin is inclined. A discharge port is formed on one side at the bottom of the bamboo leaf bin.

[0015] Further, a vibration structure is provided at the bottom of the bamboo leaf bin. The vibration structure includes a large belt pulley. A connecting long rod is fixedly provided at one end of the large belt pulley. A disc is fixedly provided at the other end of the connecting long rod. A moving connecting rod is eccentrically and rotatably provided at the other end of the disc. A vibration frame is rotatably provided at the other end of the moving connecting rod. Stable connecting plates are symmetrically and rotatably provided on both sides of the vibration frame. The stable connecting plates are detachably provided on the side where the legs are close to each other. A fixed carrier is rotatably provided on the outer side of the connecting long rod. The fixed carrier is detachably provided on one side of the leg.

[0016] Further, a servo motor is provided on one side of the first side plate of the line. The servo motor is fixedly connected to the fixed support leg through a motor bracket. The servo motor and the first motor are arranged on the same side. A driving pulley and a coaxial pulley are fixedly provided at the driving end of the servo motor. The driving pulley is connected to the large belt pulley through a belt. The diameter of the large belt pulley is larger than that of the driving pulley. The driving pulley is connected to a linkage pulley through a belt. The driving pulley is rotatably provided on one side of the first side plate of the line.

[0017] Further, anti-slip patterns are provided on the outer sides of the first conveyor line and the second conveyor line. A leveling truss is detachably provided on one side of the fixed support leg and the standing sliding frame. A first collection box is provided on one side below the first conveyor line. A second collection box is provided on one side below the second conveyor line. Camera brackets are detachably provided on both sides of the first side plate of the line. An industrial camera is fixedly provided at the inner top end of the camera bracket. An intelligent controller is provided on one side of the first side plate of the line. The intelligent controller is electrically connected to the industrial camera and the second motor.

[0018] The technical solution provided by this application has at least the following technical effects or advantages:

[0019] 1. Through the setting of the conveying assembly, under the detection of the industrial camera, bamboo leaves of different specifications can be detected, so that the conveying assembly can change the conveying direction according to the detection result, so that bamboo leaves of different specifications can be sorted out, and the second conveyor line and the first conveyor line are made to approach each other to convey other bamboo leaves, achieving the effect of continuous automatic sorting and conveying of bamboo leaves and improving the conveying efficiency.

[0020] 2. Through the setting of the cleaning structure, when the conveying component moves obliquely, the cleaning roller brush in the cleaning structure will contact the conveyor belt of the first conveying line, and the movement of the conveyor belt will drive the cleaning roller brush to rotate, so that the cleaning roller brush can clean the residual leaves attached to the conveyor belt, improving the quality of the bamboo leaves during transportation.

[0021] 3. Through the setting of the leaf discharging component, when the bamboo leaves are discharged, the rotation of the leaf discharging component can twist out the bamboo leaves at the top of the leaf discharging hopper through the leaf raking rod and the protective sleeve in the leaf discharging component, and push the bamboo leaves at the top of the leaf discharging hopper away, thus preventing the bamboo leaves from stacking and facilitating the more accurate transportation of the bamboo leaves through the second conveying line or the conveying component. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional structure schematic diagram of an embodiment of the present application.

[0023] Figure 2 It is a front and rear axonometric three-dimensional structure schematic diagram of an embodiment of the present application.

[0024] Figure 3 It is an upper and lower axonometric three-dimensional structure schematic diagram of an embodiment of the present application.

[0025] Figure 4 It is a combined structure schematic diagram of the disassembly of a part of the conveying component and the second conveying line in an embodiment of the present application.

[0026] Figure 5 It is a combined structure schematic diagram of a part of the first conveying line, a part of the second conveying line and another part of the conveying component in an embodiment of the present application.

[0027] Figure 6 It is a front and rear axonometric structure schematic diagram of the combination of the inclined roller frame and the cleaning structure in an embodiment of the present application.

[0028] Figure 7 It is a combined structure schematic diagram of the leaf discharging component and the leaf discharging hopper in an embodiment of the present application.

[0029] Figure 8 It is a combined structure schematic diagram of the disassembly of the vibration structure and the servo motor, the driving pulley and the coaxial pulley in an embodiment of the present application.

[0030] In the figure: 1. First conveyor line; 101. First side plate of the line; 102. Fixed support leg; 103. Levelling truss; 104. First collection box; 2. Second conveyor line; 201. Second side plate of the line; 202. Guide rail; 203. Standing carriage; 204. Second collection box; 3. Conveying assembly; 301. Inclined roller frame; 302. First motor; 303. Roller pulley; 304. Conveying roller; 305. Second motor; 306. Driving gear; 307. Driven gear; 308. Cable connecting plate; 309. Fixed side column; 310. Ear; 311. Force-applying spring; 312. Support plate; 4. Cleaning structure; 401. Following main frame; 402. Limit baffle; 403. Cleaning brush roller; 404. Dynamic friction wheel; 405. Rotating plate; 406. Torsion spring; 407. Rotating column; 5. Leaf discharging assembly; 501. Middle supporting rod; 502. Return spring; 503. Leaf raking rod; 504. Protective sleeve; 505. Sliding connection block; 506. Connecting and pressing rod; 507. Linkage pulley; 508. First vertical connecting plate; 5081. Second vertical connecting plate; 509. Servo motor; 510. Driving pulley; 511. Coaxial pulley; 6. Vibration structure; 601. Large pulley; 602. Connecting long rod; 603. Disc; 604. Dynamic connecting rod; 605. Vibration frame; 606. Stable connecting plate; 607. Fixed carrier; 7. Indocalamus leaf bin; 701. Vertical leg; 702. Leaf discharging hopper; 8. Camera support; 801. Industrial camera; 802. Intelligent controller. Detailed implementation manners

[0031] The embodiment of the present application discloses a sorting device for indocalamus leaf processing. Through the arrangement of the conveying assembly 3, under the detection of the industrial camera 801, indocalamus leaves of different specifications can be detected, so that the conveying assembly 3 can change the conveying direction according to the detection result, so that indocalamus leaves of different specifications can be sorted out, and the second conveyor line 2 and the first conveyor line 1 are made to approach each other to convey other indocalamus leaves, achieving the effect of continuously and automatically sorting and conveying indocalamus leaves and improving the conveying efficiency.

[0032] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the specification drawings and specific implementation manners.

[0033] Embodiment 1:

[0034] Refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5, A sorting device for Indocalamus leaf processing disclosed in an embodiment of the present application. On both sides of the first conveyor line 1, there are first line side plates 101. At the bottom end of the first line side plates 101, there are fixed support legs 102. There is a second conveyor line 2, which is arranged on one side of the first conveyor line 1. On both sides of the second conveyor line 2, there are second line side plates 201. There is a conveying component 3, which is arranged between the first conveyor line 1 and the second conveyor line 2. The conveying component 3 includes an inclined roller frame 301, which is rotatably arranged on the side of the first line side plates 101 away from each other. Inside the inclined roller frame 301, there are two conveying rollers 304 rotatably arranged. On one side of the inclined roller frame 301, there is a wire-pulling connecting plate 308. On one side of the wire-pulling connecting plate 308, there is a fixed side column 309 passing through and rotatably arranged. The fixed side column 309 is fixedly arranged on one side of the second line side plate 201. The other end of the fixed side column 309 is fixedly connected to a force-giving spring 311 through a support ear 310. The force-giving spring 311 is fixedly connected to a standing sliding frame 203 through a support plate 312.

[0035] When the inclined roller frame 301 inclines downward, the Indocalamus leaves at the top of the inclined roller frame 301 can be conveyed to the lower part of the conveying component 3, and the wire-pulling connecting plate 308 will incline downward following the inclined roller frame 301. At this time, the second conveyor line 2 will be pulled, making the first conveyor line 1 and the second conveyor line 2 approach each other, which is convenient for conveying other Indocalamus leaves at the top of the first conveyor line 1, so that the Indocalamus leaves can be continuously conveyed without interruption, improving the conveying and sorting efficiency of the Indocalamus leaves.

[0036] Specifically, referring to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , on the side of the standing sliding frame 203 close to each other, there is a guide rail 202 slidably arranged. The guide rail 202 is fixedly arranged on the side of the second line side plate 201 away from each other. At the same end of the conveying rollers 304, there are roller belt pulleys 303 fixedly arranged. The roller belt pulleys 303 are connected by a belt in transmission. On one side of the inclined roller frame 301, there is a first motor 302. The roller belt pulley 303 is fixedly connected to the driving end of the first motor 302. The first motor 302 is fixedly arranged on one side of the inclined roller frame 301 through a motor support. On the other side of the inclined roller frame 301, there is a driven gear 307 fixedly arranged. On the outside of the driven gear 307, there is a driving gear 306 meshed. At one end of the driving gear 306, there is a second motor 305. The driving gear 306 is fixedly connected to the driving end of the second motor 305. The second motor 305 is fixedly arranged on one side of the first line side plate 101 through a motor support. The driving gear 306 is rotatably arranged on one side of the first line side plate 101.

[0037] When the second conveyor line 2 moves, the guide slide rail 202 will slide on the side where the standing carriage 203 is close to each other, making the second conveyor line 2 more stable during movement. When conveying bamboo leaves, by starting the first motor 302, the two roller pulleys 303 can rotate. If the conveying assembly 3 is to be tilted for conveying, the second motor 305 can be started to make the driving gear 306 rotate. The rotation of the driving gear 306 drives the driven gear 307 to rotate, thereby making the tilting roller frame 301 tilt, and then the bamboo leaves can be conveyed downward.

[0038] Refer to Figure 1 , Figure 2 , Figure 3 and Figure 6 , a cleaning structure 4 is provided at the bottom end of the tilting roller frame 301. The cleaning structure 4 is obliquely arranged below the first conveyor line 1. The cleaning structure 4 includes a cleaning roller brush 403. Moving friction wheels 404 are fixedly arranged at both ends of the cleaning roller brush 403. Follow-up main frames 401 are rotatably arranged on the outer sides of both ends of the cleaning roller brush 403. The follow-up main frames 401 are detachably arranged at the bottom end of the tilting roller frame 301. Rotating plates 405 are symmetrically arranged on the inner sides of the follow-up main frames 401. Rotating columns 407 are fixedly arranged on both sides of the rotating plates 405 away from each other. The rotating columns 407 penetrate and are rotatably arranged on one side of the follow-up main frame 401. A torsion spring 406 is fixedly arranged on the outer side of the rotating column 407. The other end of the torsion spring 406 is fixedly connected to the follow-up main frame 401. A limit baffle 402 is fixedly arranged on one side of the top end of the follow-up main frame 401. The initial state of the torsion spring 406 is contracted, and the rotating plate 405 abuts against the limit baffle 402.

[0039] While the tilting roller frame 301 is tilting, the cleaning structure 4 will move closer to the first conveyor line 1, making the cleaning roller brush 403 and the moving friction wheels 404 close to the conveyor belt outside the first conveyor line 1. The moving friction wheels 404 will rotate under the movement of the conveyor belt, and then drive the cleaning roller brush 403 to rotate, thereby cleaning the conveyor belt and cleaning the residual leaves on the surface of the conveyor belt, improving the conveying and sorting quality of the bamboo leaves. At this time, the torsion spring 406 will further contract, facilitating the cleaning roller brush 403 to return to its original state when the conveying assembly 3 returns to the horizontal state.

[0040] Refer to Figure 1 and Figure 2, anti-slip patterns are provided on the outer sides of the first conveyor line 1 and the second conveyor line 2. A leveling truss 103 is detachably provided on one side of the fixed leg 102 and the standing carriage 203. A first collection box 104 is provided on one side below the first conveyor line 1, and a second collection box 204 is provided on one side below the second conveyor line 2. Camera brackets 8 are detachably provided on both sides of the first line side plate 101. An industrial camera 801 is fixedly provided at the inner top end of the camera bracket 8. An intelligent controller 802 is provided on one side of the first line side plate 101. The intelligent controller 802 is electrically connected to the industrial camera 801 and the second motor 305.

[0041] The anti-slip pattern is set to prevent relative sliding between the bamboo leaves and the conveyor belt surface, and to prevent accumulation with other bamboo leaves being conveyed, which can improve the conveying efficiency. The setting of the leveling truss 103 makes the first conveyor line 1 and the second conveyor line 2 at the same horizontal level, preventing the bamboo leaves from being unable to pass through during conveying. The first collection box 104 and the second collection box 204 are provided for holding bamboo leaves of different specifications. The industrial camera 801 can detect bamboo leaves of different specifications, and then transmit the detection results to the intelligent controller 802. The intelligent controller 802 controls the change of the conveying direction of the conveying component 3.

[0042] Embodiment 2:

[0043] Refer to Figure 1 , Figure 2 and Figure 3 , a leaf outlet hopper 702 is provided on one side of the top end of the first conveyor line 1. The leaf outlet hopper 702 is inclined. A bamboo leaf bin 7 is fixedly provided on one side of the top end of the leaf outlet hopper 702. Standing legs 701 are symmetrically and fixedly provided at the bottom end of the bamboo leaf bin 7. The bottom of the bamboo leaf bin 7 is inclined. A discharge port is provided on one side of the bottom end of the bamboo leaf bin 7.

[0044] Put the bamboo leaves into the bamboo leaf bin 7. Through the vibration of the vibration structure 6, the bamboo leaves can go out from the discharge port. The height of the discharge port is 10 cm to prevent excessive discharge and resulting in excessive stacking of bamboo leaves.

[0045] Refer to Figure 2 and Figure 8 , a vibration structure 6 is provided at the bottom end of the bamboo leaf bin 7. The vibration structure 6 includes a large pulley 601. One end of the large pulley 601 is fixedly provided with a connecting long rod 602. The other end of the connecting long rod 602 is fixedly provided with a disc 603. A moving connecting rod 604 is eccentrically rotated at the other end of the disc 603. The other end of the moving connecting rod 604 is rotatably provided with a vibration frame 605. Stable connecting plates 606 are symmetrically rotatably provided on both sides of the vibration frame 605. The stable connecting plates 606 are detachably provided on the side of the standing legs 701 close to each other. A fixed carrier 607 is rotatably provided on the outside of the connecting long rod 602. The fixed carrier 607 is detachably provided on one side of the standing legs 701.

[0046] Among them, the large pulley 601 in the vibration structure 6 is powered by the servo motor 509 to rotate, and the large pulley 601 drives the disc 603 to rotate by connecting the long rod 602, so that the movable connecting rod 604 can move up and down. The movement of the movable connecting rod 604 drives one side of the vibration frame 605 to swing up and down, thereby vibrating the bottom of the bamboo leaf bin 7, so that the bamboo leaves can be vibrated out, which is convenient for automatically putting the bamboo leaves to the top of the first conveyor line 1.

[0047] Reference Figure 1 , Figure 2 and Figure 7 A leaf outlet assembly 5 is provided on one side of the top of the first conveyor line 1, and the leaf outlet assembly 5 includes a middle supporting rod 501, and a return spring 502 is fixedly provided on the outer side of the middle supporting rod 501. Four return springs 502 are provided, and a leaf pulling rod 503 is fixedly provided on the other end of the return spring 502. A protective cover 504 is fixedly provided on the outer side of the leaf pulling rod 503, and the outer parts of the leaf pulling rod 503 and the protective cover 504 are arc-shaped.

[0048] When the middle supporting rod 501 rotates, the leaf picking rod 503 and the protective sleeve 504 will move in a circle. When the protective sleeve 504 contacts the leaf outlet bucket 702, the reset spring 502 will be compressed, so that the protective sleeve 504 can resist the top of the leaf outlet bucket 702, or the indigo leaves at the top of the leaf outlet bucket 702, so that the indigo leaves can be twisted out while the protective sleeve 504 moves, reducing the possibility of indigo leaves stacking, and the leaf picking rod 503 can push away the indigo leaves at the discharge port on one side of the bottom end of the indigo leaf bin 7 while the leaf picking rod 503 moves, so as to facilitate the first conveyor line 1 to convey the indigo leaves. The outer parts of the leaf picking rod 503 and the protective sleeve 504 are set to be arc-shaped to prevent damage to the indigo leaves.

[0049] Among them, the leaf-pulling rod 503 is symmetrically provided with sliding grooves on one side close to the middle supporting rod 501, and sliding blocks 505 are slidably arranged on the inner side of the sliding grooves. The ends of the sliding blocks 505 are rotatably arranged with connecting rods 506, and the connecting rods 506 are rotatably arranged on the outer side of the middle supporting rod 501. The protective sleeve 504 is made of rubber material, and a linkage pulley 507 is fixedly arranged at one end of the middle supporting rod 501, and the other end of the middle supporting rod 501 and the other end of the linkage pulley 507 are rotatably arranged with a second vertical connecting plate 5081 and a first vertical connecting plate 508 respectively. The first vertical connecting plate 508 and the second vertical connecting plate 5081 are detachably arranged on both sides of the first line side plate 101.

[0050] When the protective sleeve 504 contacts the leaf outlet bucket 702, the sliding block 505 will slide on the inner side of the slide groove, and the angle between the connecting pressure rods 506 will become larger, which is used to prevent the protective sleeve 504 from becoming a bent state. The protective sleeve 504 is made of rubber material to prevent the indigo leaves from being damaged.

[0051] Reference Figure 1 ,Figure 2 , Figure 7 and Figure 8 , on one side of the first line side plate 101, a servo motor 509 is provided. The servo motor 509 is fixedly connected to the fixed leg 102 through a motor bracket. The servo motor 509 and the first motor 302 are arranged on the same side. A driving pulley 510 and a coaxial pulley 511 are fixedly arranged at the driving end of the servo motor 509. The driving pulley 510 is in transmission connection with the large pulley 601 through a belt. The diameter of the large pulley 601 is larger than that of the driving pulley 510. The driving pulley 510 is in transmission connection with the linkage pulley 507 through a belt. The driving pulley 510 is rotatably arranged on one side of the first line side plate 101.

[0052] When transporting the bamboo leaves, the servo motor 509 is turned on. The servo motor 509 can drive the driving pulley 510 and the coaxial pulley 511 to rotate. The driving pulley 510 will drive the large pulley 601 to rotate, so that the vibration structure 6 starts to work. The coaxial pulley 511 will drive the linkage pulley 507 to rotate, and then drive the leaf outlet assembly 5 to work. The driving end of the servo motor 509 is also connected to the conveying roller in the first conveying line 1, which is convenient for driving the first conveying line 1 to move, thereby saving energy consumption.

[0053] Among them, the diameter of the large pulley 601 is larger than that of the driving pulley 510, so that the vibration work of the vibration structure 6 will not be so frequent, so that the leaf outlet assembly 5 can have enough processing time, which is convenient for providing a better conveying environment for the bamboo leaves.

[0054] Working principle: Put the bamboo leaves into the bamboo leaf bin 7, then start the servo motor 509 to make the driving pulley 510 and the coaxial pulley 511 rotate. The driving end of the servo motor 509 is also connected to the conveying roller in the first conveying line 1, which is used to drive the conveying roller to rotate, so as to drive the conveyor belt to move. The rotation of the driving pulley 510 can drive the large pulley 601 in the vibration structure 6 to rotate through a belt. The large pulley 601 drives the disc 603 to rotate through the connecting long rod 602, and then the moving connecting rod 604 can move up and down. The movement of the moving connecting rod 604 drives one side of the vibration frame 605 to swing up and down, so as to vibrate the bottom of the bamboo leaf bin 7, so that the bamboo leaves can be vibrated out, which is convenient for automatically putting the bamboo leaves on the top of the first conveying line 1;

[0055] Meanwhile, the rotation of the coaxial pulley 511 can drive the rotation of the middle support rod 501 in the leaf discharging assembly 5 through the belt. The rotation of the middle support rod 501 can drive the leaf scraping rod 503 and the protective sleeve 504 to perform a circumferential movement. When the leaf scraping rod 503 and the protective sleeve 504 move, the bamboo leaves at the discharge port will be taken out. When the protective sleeve 504 contacts the bamboo leaves at the top of the leaf discharging hopper 702, the sliding connecting block 505 will slide to both sides, the included angle between the two connecting pressure rods 506 will become larger, and at the same time, the return spring 502 will be compressed, so that the protective sleeve 504 can hold against the bamboo leaves. Through the circumferential movement of the leaf scraping rod 503 and the protective sleeve 504, the bamboo leaves are twisted out, preventing the bamboo leaves from staying at the top of the leaf discharging hopper 702, and the bamboo leaves at the discharge port can be pushed apart to prevent stacking, which can make the industrial camera 801 detect more clearly and the conveying can be more smooth;

[0056] Under the movement of the outer conveyor belt of the first conveyor line 1, the bamboo leaves are conveyed. The conveyed bamboo leaves are detected by the industrial camera 801, so that bamboo leaves of different specifications can be recorded, and the detection result data is transmitted to the intelligent controller 802, so that the intelligent controller 802 can control the conveying assembly 3 to convey the bamboo leaves obliquely, thereby achieving the effect of sorting and conveying;

[0057] When sorting and conveying the bamboo leaves, the intelligent controller 802 controls the second motor 305 in the conveying assembly 3 to start. The second motor 305 drives the driving gear 306 to rotate, and the rotation of the driving gear 306 will drive the driven gear 307 to rotate, so that the inclined roller frame 301 can drive the conveying roller 304 and the cleaning structure 4 to perform an inclined movement together. The inclined roller frame 301 and the conveying roller 304 will incline downward. At the same time, the end of the cable connecting plate 308 driven by the inclined roller frame 301 will also incline downward, and at the same time, the second conveyor line 2 is pulled closer to the first conveyor line 1. At this time, the bamboo leaves conveyed by the conveying roller 304 have entered the first collection box 104, and other bamboo leaves will be conveyed to the second collection box 204 through the second conveyor line 2 for collection, thereby improving the continuity of conveying. When the second conveyor line 2 is pulled, the guide rail 202 will slide on the side where the standing slide frame 203 is close to each other, and the force applying spring 311 will elongate to maintain the stability of the second conveyor line 2 during movement, and the pulling force of the force applying spring 311 makes the second conveyor line 2 more smooth when retracting;

[0058] It should be noted that when the first conveyor line 1, the second conveyor line 2 and the conveying assembly 3 are in the same horizontal state, the conveying effect on the bamboo leaves can still be achieved. When not sorting, the conveying assembly 3 can be restored to the horizontal state;

[0059] While the inclined roller frame 301 is inclined, the cleaning structure 4 moves closer to the first conveyor line 1, causing the cleaning roller brush 403 and the driving friction wheel 404 to be close to the conveyor belt outside the first conveyor line 1. The driving friction wheel 404 rotates under the movement of the conveyor belt, thereby driving the cleaning roller brush 403 to rotate, so as to clean the conveyor belt, clean the residual leaves on the surface of the conveyor belt, and improve the conveying and sorting quality of the bamboo leaves. At this time, the torsion spring 406 will further contract, facilitating the cleaning roller brush 403 to return to its original state when the conveying assembly 3 returns to the horizontal state.

[0060] Obviously, those skilled in the art can make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention is also intended to include these modifications and variations.

[0061] The above is only the preferred specific implementation mode of the embodiments of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present application, according to the technical solution and its concept of the present application, makes equivalent substitutions or changes, and should be covered by the protection scope of the present application.

Claims

1. A sorting device for processing indigofera leaves, characterized in that: include: First conveying line (1): first line side plates (101) are arranged on both sides of the first conveying line (1), and fixed legs (102) are fixedly arranged at the bottom ends of the first line side plates (101); A second conveying line (2), the second conveying line (2) being arranged on one side of the first conveying line (1), and second line side plates (201) being arranged on both sides of the second conveying line (2); A conveying assembly (3), wherein the conveying assembly (3) is arranged between the first conveying line (1) and the second conveying line (2); The conveying assembly (3) comprises an inclined roller frame (301), the inclined roller frame (301) is rotatably arranged on a side of the first line side plate (101) away from each other, two conveying rollers (304) are rotatably arranged on the inner side of the inclined roller frame (301), a wire drawing connecting plate (308) is rotatably arranged on one side of the inclined roller frame (301), a fixed side column (309) is penetrated and rotatably arranged on one side of the wire drawing connecting plate (308), the fixed side column (309) is fixedly arranged on one side of the second line side plate (201), the other end of the fixed side column (309) is fixedly connected to a force spring (311) through a support ear (310), and the force spring (311) is fixedly connected to a standing slide (203) through a support plate (312).

2. A sorting device for processing indigo leaves as claimed in claim 1, characterized in that: A guide rail (202) is slidably arranged on the side where the standing slides (203) are close to each other, and the guide rail (202) is fixedly arranged on the side where the second line side plate (201) is away from each other. A roller pulley (303) is fixedly arranged on the same end of the conveying roller (304), and the roller pulleys (303) are connected to each other through a belt transmission. A first motor (302) is arranged on one side of the inclined roller frame (301), and the roller pulley (303) is fixedly connected to the driving end of the first motor (302). The first motor (302) is fixedly arranged on one side of the inclined roller frame (301) through a motor bracket.

3. A sorting device for processing indigo leaves as claimed in claim 1, characterized in that: A driven gear (307) is fixedly arranged on the other side of the inclined roller frame (301), a driving gear (306) is meshedly arranged on the outer side of the driven gear (307), a second motor (305) is arranged at one end of the driving gear (306), the driving gear (306) is fixedly connected to the driving end of the second motor (305), the second motor (305) is fixedly arranged on one side of the first line side plate (101) through a motor bracket, and the driving gear (306) is rotatably arranged on one side of the first line side plate (101).

4. A sorting device for processing indigo leaves as claimed in claim 1, characterized in that: A cleaning brush structure (4) is provided at the bottom end of the inclined roller frame (301), and the cleaning brush structure (4) includes a cleaning roller brush (403), and movable friction wheels (404) are fixedly provided at both ends of the cleaning roller brush (403). A follower main frame (401) is rotatably provided on the outer sides of both ends of the cleaning roller brush (403), and the follower main frame (401) is detachably provided at the bottom end of the inclined roller frame (301), and a rotating plate (405) is symmetrically provided on the inner side of the follower main frame (401), and the rotating plates (405) are spaced apart from each other. A rotating column (407) is fixedly arranged on both sides of the follower main frame (401), and the rotating column (407) penetrates and is rotatably arranged on one side of the follower main frame (401). A torsion spring (406) is fixedly arranged on the outer side of the rotating column (407), and the other end of the torsion spring (406) is fixedly connected to the follower main frame (401). A limit baffle (402) is fixedly arranged on one side of the top end of the follower main frame (401), and the initial state of the torsion spring (406) is contraction, and the rotating plate (405) is in contact with the limit baffle (402).

5. The sorting device for processing indigo leaves as claimed in claim 1, characterized in that: A leaf ejection assembly (5) is arranged on one side of the top of the first conveyor line (1), and the leaf ejection assembly (5) comprises a middle supporting rod (501), a return spring (502) is fixedly arranged on the outer side of the middle supporting rod (501), four return springs (502) are arranged, a leaf pulling rod (503) is fixedly arranged on the other end of the return spring (502), a protective sleeve (504) is fixedly arranged on the outer side of the leaf pulling rod (503), and the outer parts of the leaf pulling rod (503) and the protective sleeve (504) are arranged in an arc shape.

6. A sorting device for processing indigo leaves as claimed in claim 5, characterized in that: The leaf-pulling rod (503) is symmetrically provided with a sliding groove on one side close to the middle supporting rod (501), and a sliding block (505) is slidably provided on the inner side of the sliding groove, and a connecting rod (506) is rotatably provided at the end of the sliding block (505), and the connecting rod (506) is rotatably provided on the outer side of the middle supporting rod (501). The protective sleeve (504) is made of rubber material, and a linkage pulley (507) is fixedly provided at one end of the middle supporting rod (501), and a second vertical connecting plate (5081) and a first vertical connecting plate (508) are rotatably provided at the other end of the middle supporting rod (501) and the other end of the linkage pulley (507), respectively. The first vertical connecting plate (508) and the second vertical connecting plate (5081) are detachably provided on both sides of the first line side plate (101).

7. The sorting device for processing indigo leaves as claimed in claim 1, characterized in that: A leaf discharge bucket (702) is arranged at one side of the top end of the first conveyor line (1), and the leaf discharge bucket (702) is arranged tilted. A leaf bin (7) is fixedly arranged at one side of the top end of the leaf discharge bucket (702), and vertical legs (701) are symmetrically fixedly arranged at the bottom end of the leaf bin (7). The bottom of the leaf bin (7) is arranged tilted, and a discharge port is opened at one side of the bottom end of the leaf bin (7).

8. A sorting device for processing indigo leaves as claimed in claim 7, characterized in that: A rapping structure (6) is provided at the bottom end of the indigo leaf bin (7), and the rapping structure (6) comprises a large pulley (601), a connecting long rod (602) is fixedly provided at one end of the large pulley (601), a disc (603) is fixedly provided at the other end of the connecting long rod (602), a moving connecting rod (604) is eccentrically rotatably provided at the other end of the disc (603), a rapping frame (605) is rotatably provided at the other end of the moving connecting rod (604), and stabilizing connecting plates (606) are detachably provided on both sides of the rapping frame (605) so as to be symmetrically rotatably provided, and the stabilizing connecting plates (606) are detachably provided on a side of the standing legs (701) close to each other, and a fixed carrier (607) is rotatably provided on the outer side of the connecting long rod (602), and the fixed carrier (607) is detachably provided on one side of the standing legs (701).

9. The sorting device for processing indigo leaves as claimed in claim 1, characterized in that: A servo motor (509) is provided on one side of the first line side plate (101). The servo motor (509) is fixedly connected to the fixed leg (102) via a motor bracket. The servo motor (509) and the first motor (302) are arranged on the same side. A driving pulley (510) and a coaxial pulley (511) are fixedly provided on the driving end of the servo motor (509). The driving pulley (510) is connected to a large pulley (601) through a belt. The diameter of the large pulley (601) is larger than that of the driving pulley (510). The driving pulley (510) is connected to a linkage pulley (507) through a belt. The driving pulley (510) is rotatably arranged on one side of the first line side plate (101).

10. The sorting device for processing indigo leaves as claimed in claim 1, characterized in that: The outer sides of the first conveyor line (1) and the second conveyor line (2) are both provided with anti-slip grooves, and the fixed legs (102) and the one side of the standing slide (203) are both detachably provided with a leveling truss (103). A first collecting box (104) is provided at the lower side of the first conveyor line (1), and a second collecting box (204) is provided at the lower side of the second conveyor line (2). Camera brackets (8) are detachably provided on both sides of the first line side panel (101), and an industrial camera (801) is fixedly provided at the inner top end of the camera bracket (8). An intelligent controller (802) is provided on one side of the first line side panel (101), and the intelligent controller (802) is electrically connected to the industrial camera (801) and the second motor (305).

Citation Information

Patent Citations

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