Intelligent dispatching system high-voltage switch shell and processing method thereof

By using a mechanical structure to automatically embed and tighten the rubber sleeve, the problems of high assembly cost and low efficiency of high voltage switch housing sealing door assembly have been solved, enabling efficient and low-cost sealing door production and extending the service life of the sealing function.

CN120637139BActive Publication Date: 2026-06-12JIANGSU KUNTAI TECH
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Patent Information

Application Number
CN202510627777.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-15
Publication Date
2026-06-12
Estimated Expiration
2045-05-15

AI Technical Summary

Technical Problem

The installation of rubber sealing rings in existing high-voltage switch housings is difficult, and the reliance on manual assembly leads to high assembly costs and low production efficiency. Furthermore, the rubber sealing rings are prone to damage during the installation process, shortening their service life.

Method used

The mechanical structure replaces manual assembly. Through a processing device consisting of an embedding mechanism, a tensioning component, and a lifting component, the ring-shaped rubber sleeve is automatically embedded and tensioned, eliminating the need for manual operation.

Benefits of technology

It reduces the assembly cost of high-voltage switch housing sealing doors, improves production efficiency, avoids damage to rubber sealing rings during the embedding process, and extends the service life of the sealing function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a high-voltage switch shell for an intelligent scheduling system and a processing method thereof, and belongs to the technical field of switch shells. The high-voltage switch shell for the intelligent scheduling system and the processing method thereof further include the following steps: part forming and welding, electroplating, and rapid assembly, triangular connecting block downward pressing of the telescopic column, downward pressing of the square pressing frame of the telescopic column, insertion of the bottom of the square pressing frame into the pressing groove, simultaneous downward pressing of the annular rubber sleeve by the square pressing frame, insertion of the bottom of the annular rubber sleeve into the inner wall of the annular embedding rack, power-off shutdown of the second step motor, lifting of the telescopic column and the square pressing frame by multiple springs, lifting and separation of the square pressing frame from the pressing groove, realization of embedding between the annular rubber sleeve and the sealing door, replacement of manual assembly by mechanical structure, avoidance of dependence on manual assembly of the annular rubber sleeve, reduction of the assembly cost of the sealing door of the high-voltage switch shell, and improvement of the production efficiency of the sealing door of the high-voltage switch shell.
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Description

Technical Field

[0001] This invention belongs to the field of switch housing technology, specifically relating to a high-voltage switch housing for an intelligent dispatching system and its processing method. Background Technology

[0002] Intelligent scheduling systems are automated decision-making hubs built upon artificial intelligence, big data analytics, and optimization algorithms. They dynamically optimize resource allocation and task execution paths by collecting real-time data on resource status, environmental variables, and task requirements. Their core technologies encompass machine learning prediction, multi-objective optimization algorithms, and real-time response engines. Widely applied in logistics, smart manufacturing, public transportation, and cloud computing, these systems can improve operational efficiency by 30%–50%, reduce energy consumption and costs, and quickly adapt to sudden changes (such as order surges or equipment failures). With the integration of technologies like digital twins and federated learning, this system is evolving from single-scenario scheduling to cross-domain collaboration, becoming a core infrastructure for enterprise digital transformation and driving resource management towards intelligent and flexible upgrades.

[0003] High-voltage switch housings are key components of high-voltage switchgear, primarily used to protect internal components, ensure safe operation, and adapt to complex environments. The design of high-voltage switch housings must comprehensively consider electrical performance, mechanical strength, and environmental adaptability. Different application scenarios require targeted optimization. High-voltage switch housings can be classified by material into metallic materials, insulating materials, and composite materials. Metallic high-voltage switch housings commonly use steel or aluminum alloys, possessing high strength, impact resistance, and good conductivity, suitable for electromagnetic shielding and grounding requirements. Surface treatments (such as painting and electroplating) can enhance corrosion resistance.

[0004] The authorized publication number "CN115995770A" describes "a highly enclosed GIS high-voltage switchgear housing, which utilizes the cooperation of a gas storage bladder and a sealing structure. When SF6 gas leaks inside the switchgear housing, the SF6 gas stored in the bladder is released to replenish the gas pressure, thus ensuring the insulation and arc-extinguishing effect inside the switchgear housing. At the same time, the bladder shrinks, causing the first sealing gasket to come into contact with the second sealing gasket, providing a supplementary sealing effect for the damaged second sealing gasket. This ensures the high sealing performance of the switchgear housing from both inside and outside. Furthermore, when the first and second sealing gaskets come close to each other, the material strip is crushed under pressure, releasing the internal sealing adhesive and pigment powder, enhancing the sealing and blocking effect. Additionally, the connection between the first and second sealing gaskets changes color, serving as an indication."

[0005] The aforementioned patent describes a process where, when the No. 1 and No. 2 sealing gaskets approach each other, the material strip is crushed under pressure, releasing the internal sealant and pigment powder. The sealant strengthens the connection between the No. 1 and No. 2 sealing gaskets, thus enhancing the sealing effect. Simultaneously, the pigment powder mixes with the sealant, causing a color change at the connection point between the No. 1 and No. 2 sealing gaskets. This color change allows workers to identify the location of wear on the No. 2 sealing gasket on the switchgear housing surface. However, in actual high-voltage switchgear housing manufacturing, rubber sealing rings are embedded in the inner wall of the sealing door to achieve a sealing effect. Existing rubber sealing ring embedding is difficult and relies on manual assembly, increasing the assembly cost of the sealing door of the high-voltage switchgear housing and reducing its production efficiency. Therefore, we propose a high-voltage switchgear housing for an intelligent dispatching system and its manufacturing method. Summary of the Invention

[0006] The purpose of this invention is to provide a high-voltage switch housing for an intelligent dispatching system and its processing method. The aim is to replace manual assembly with mechanical structure, avoid reliance on manual assembly, reduce the assembly cost of the sealing door of the high-voltage switch housing, improve the production efficiency of the sealing door of the high-voltage switch housing, and at the same time avoid damage to the rubber sealing ring during the embedding process, eliminate the accelerated aging of the rubber sealing ring caused by minor damage, and extend the service life of the sealing function of the high-voltage switch housing.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] Processing apparatus, including a base plate;

[0009] A support column is fixedly connected to the top of the base plate, and a rotating plate is fitted on the circumferential surface of the support column;

[0010] A sealed door, which is fixedly connected to the side end of a support column by a support mechanism, and the sealed door is located on the upper side of the base plate;

[0011] A square pressure frame, wherein the square pressure frame is disposed at the bottom of the rotating plate, and the square pressure frame corresponds to the sealing door; and

[0012] An embedding mechanism is provided on the circumferential surface of the support column and corresponds to the square pressure frame, for embedding the annular rubber sleeve between the inner walls of the annular insert.

[0013] In a preferred embodiment of the present invention, the embedding mechanism includes a linkage assembly, a lifting assembly, a swing assembly, and a tensioning assembly. The tensioning assembly is disposed at the bottom of the rotating plate and corresponds to the square pressure frame. The lifting assembly is disposed at the top of the rotating plate and is connected to the square pressure frame. The linkage assembly is disposed at the top of the rotating plate and is connected to the lifting assembly. The swing assembly is disposed on the circumferential surface of the support column and is connected to the rotating plate.

[0014] In a preferred embodiment of the present invention, the tensioning assembly includes a triangular connecting block, a telescopic tension rod, limiting holes, a receiving groove, a guide pressure block, a push-pull rod, a cam plate, and a first stepper motor. The receiving groove is located within the rotating plate. Four limiting holes are provided, located at the bottom of the rotating plate and communicating with the receiving groove. Four telescopic tension rods are provided, sliding between the inner walls of the four limiting holes and positioned between the inner walls of the square pressure frame. Two triangular connecting blocks are provided, positioned between the inner walls of the receiving groove. The triangular connecting block is fixedly connected to four telescopic struts. The cam disk is disposed between the inner walls of the receiving groove and is located between two triangular connecting blocks. Two push-pull rods are provided, and the two push-pull rods are rotatably connected between the cam disk and the two triangular connecting blocks. The first stepper motor is fixedly connected to the top of the rotating plate. The output end of the first stepper motor extends to the inner walls of the receiving groove and is fixedly connected to the cam disk. Two guide pressure blocks are provided, and the two guide pressure blocks are fixedly connected to the inner walls of the receiving groove and are located on the upper side of the two triangular connecting blocks.

[0015] In a preferred embodiment of the present invention, the lifting assembly includes telescopic holes, telescopic columns, and springs. Multiple telescopic holes are provided, with the holes located at the bottom of the rotating plate and extending to the top of the rotating plate. The telescopic column is sleeved on the circumferential surface of the first stepper motor and inserted between the inner walls of the multiple telescopic holes. The bottom of each telescopic column is fixedly connected to a square pressure frame. Multiple springs are provided, with the square pressure frames fixedly connected between the telescopic column and the inner wall of the rotating plate.

[0016] In a preferred embodiment of the present invention, the linkage assembly includes a connecting column, a lifting rod, a support rod, a cam, and a second stepper motor. The connecting column is fixedly connected to the top of the telescopic column, the second stepper motor is fixedly connected to the top of the rotating plate, the cam is fixedly connected to the output end of the second stepper motor, the support rod is fixedly connected to the top of the rotating plate, the support rod is located between the telescopic column and the second stepper motor, the lifting rod is rotatably connected to the side end of the support rod, one end of the lifting rod is rotatably connected to the connecting column, and the other end of the lifting rod is rotatably connected to the cam.

[0017] In a preferred embodiment of the present invention, the swing assembly includes a bearing, a gear cover, a drive motor, a driving gear, a driven gear, a connecting sleeve, an arc groove, a limiting post, and a reinforcing block. The gear cover is fixedly connected to the circumferential surface of the support post. The connecting sleeve is fitted onto the circumferential surface of the support post and is connected to a rotating plate. The bottom of the connecting sleeve extends to the inner wall of the gear cover. The bearing is mounted on the top of the gear cover and fitted onto the outer surface of the connecting sleeve. The bearing is fixedly connected to the rotating plate. The driven gear is rotatably connected to the circumferential surface of the support post. The gear cover has a circumferential surface, and the driven gear is located between the inner walls of the gear cover. The driving gear is located between the inner walls of the gear cover and meshes with the driven gear. The drive motor is fixedly connected to the bottom of the gear cover, and the output end of the drive motor extends to the inner walls of the gear cover and is fixedly connected to the driving gear. The arc groove is opened on the top of the rotating plate, and the limiting post slides between the inner walls of the arc groove. Two reinforcing blocks are provided, and the two reinforcing blocks are fixedly connected to the bottom of the rotating plate. The two reinforcing blocks correspond to the arc groove.

[0018] In a preferred embodiment of the present invention, the support mechanism includes a support frame, a support box, magnetic blocks, side plates, and baffles. The support frame is fixedly connected to the circumferential surface of the support column, the support frame is located on the upper side of the base plate, and the support frame is fixedly connected to the limiting column. The support box is fixedly connected to the inner wall of the support frame. Two magnetic blocks are provided, and the two magnetic blocks are fixedly connected to the inner wall of the support box and are in contact with the door panel. The side plate is fixedly connected to the side end of the support frame by reinforcing ribs, and the side plate corresponds to the square pressure frame. Multiple baffles are provided, and the multiple baffles are fixedly connected to the top of the side plate.

[0019] In a preferred embodiment of the present invention, a camera is fixedly mounted on the rotating plate, and the camera is located between multiple telescopic struts.

[0020] As a preferred embodiment of the present invention, the sealing door includes a door panel and an annular insert. The door panel is magnetically fixed to the top of the support frame, and the annular insert is welded and fixed to the inner wall of the sealing door. The annular rubber sleeve is embedded between the inner walls of the annular insert, and a pressure groove is provided on the top of the annular rubber sleeve, which corresponds vertically to the square pressure frame.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. In this solution, during the pressing of the square pressure frame, the second stepper motor is powered on and started. The output end of the second stepper motor drives the cam to deflect, causing the deflected end of the cam to rise. The cam lifts one end of the lifting rod, and the lifting rod, through the rotational connection with the support rod, presses down the other end of the lifting rod. The other end of the lifting rod presses down the triangular connecting block, the triangular connecting block presses down the telescopic column, and the telescopic column presses down the square pressure frame, so that the bottom of the square pressure frame is inserted into the pressure groove. At the same time, the square pressure frame presses down the annular rubber sleeve, inserting the bottom of the annular rubber sleeve into the inner wall of the annular insert. Then, the second stepper motor is powered off and stops. Multiple springs lift the telescopic column and the square pressure frame. The square pressure frame is lifted and pulled out of the pressure groove, realizing the fitting between the annular rubber sleeve and the sealing door. By replacing manual assembly with mechanical structure, the reliance on manual assembly is avoided, the assembly cost of the sealing door of the high-voltage switch housing is reduced, and the production efficiency of the sealing door of the high-voltage switch housing is improved.

[0023] 2. In this solution, when tightening the annular rubber sleeve, first, power is applied to start the four telescopic tensioning rods. The output ends of the four telescopic tensioning rods extend and insert between the inner walls of the annular rubber sleeve. Then, power is applied to start the first stepper motor. The output end of the first stepper motor drives the cam plate to deflect at an angle. The cam plate pushes the two push-pull rods through the deflection angle. The two push-pull rods push the two triangular connecting blocks to move away from each other. The two triangular connecting blocks push the four telescopic tensioning rods to move away from each other, so that the four telescopic tensioning rods tighten the single annular rubber sleeve. The four telescopic struts extend and retract at their output ends, pulling the annular rubber sleeve upwards. Then, the deflection assembly moves multiple telescopic struts, rotating plates, and square pressure frames, deflecting and moving a single annular rubber sleeve to the upper side of the sealing door. The output ends of the four telescopic struts extend and press down on the annular rubber sleeve, making the annular rubber sleeve correspond to the annular insert, achieving tensioning movement of the square pressure frame, realizing precise feeding of the annular rubber sleeve, avoiding damage to the annular rubber sleeve during the embedding process, eliminating accelerated aging caused by minor damage to the annular rubber sleeve, and extending the service life of the sealing function of the high-voltage switch housing.

[0024] 3. In this solution, when deflecting a single annular rubber sleeve, the drive motor is powered on and started. The output of the drive motor drives the active gear to rotate. The active gear, through meshing with the driven gear, drives the driven gear to rotate. The driven gear drives the connecting bushing to deflect, and the connecting bushing drives the rotating plate to deflect. The rotating plate then drives the square pressure frame, multiple telescopic struts, and the single annular rubber sleeve to deflect through the connecting rod assembly, lifting assembly, and clamping assembly. At the same time, the arc groove limits the deflection angle of the single annular rubber sleeve through sliding cooperation with the limiting post, preventing the square pressure frame and multiple telescopic struts from deflecting and becoming misaligned. This ensures that the annular rubber sleeve and the annular frame, as well as the multiple telescopic struts and multiple baffles, are precisely aligned, preventing misalignment between the annular rubber sleeve and the annular frame. This also prevents the annular rubber sleeve from being squeezed and broken by the square pressure frame and the annular frame when the square pressure frame presses down towards the annular frame, ensuring the precise fit between the sealing door and the annular rubber sleeve.

[0025] 4. In this solution, the door panel is used to support and fix the annular bracket, the annular bracket is used to accommodate the annular rubber sleeve, and the annular rubber sleeve is used to fill the gap between the door panel and the cabinet to achieve the sealing function of the high-voltage switch housing. The opening of the pressure groove also accommodates the square pressure frame, which facilitates the accurate pressing of the square pressure frame onto the annular rubber sleeve, simplifies the difficulty of embedding the annular rubber sleeve into the annular bracket, and improves the processing efficiency of the high-voltage switch housing.

[0026] 5. In this solution, the pressure groove divides the top of the annular rubber sleeve into two pieces, achieving a double-layer seal between the door panel and the cabinet, and enhancing the sealing performance of the high-voltage switch housing. Attached Figure Description

[0027] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0028] Figure 1 This is a first perspective view of the processing apparatus of the present invention;

[0029] Figure 2 This is a first full sectional view of the processing apparatus of the present invention;

[0030] Figure 3 This is an enlarged view of Figure A, showing the processing apparatus of the present invention.

[0031] Figure 4 This is a second full sectional view of the processing apparatus of the present invention;

[0032] Figure 5 This is a third full sectional view of the processing apparatus of the present invention;

[0033] Figure 6 This is an enlarged view of section B of the processing apparatus of the present invention;

[0034] Figure 7 This is an enlarged view of section C of the processing apparatus of the present invention;

[0035] Figure 8 This is an anatomical diagram of the processing device of the present invention;

[0036] Figure 9 This is an exploded view of the adjustment mechanism of the processing device of the present invention;

[0037] Figure 10 This is an exploded view of the magnetic suction component of the processing device of the present invention;

[0038] Figure 11 This invention relates to a high-voltage switch housing for an intelligent dispatching system.

[0039] In the diagram: 1. Base plate; 2. Sealed door; 201. Door panel; 202. Circular insert; 3. Support frame; 4. Support frame; 5. Magnetic block; 6. Side plate; 7. Baffle; 8. Support column; 9. Bearing; 10. Gear cover; 11. Drive motor; 12. Drive gear; 13. Driven gear; 14. Connecting bushing; 15. Rotating plate; 16. Camera; 17. Telescopic hole; 18. Triangular connecting block; 19. Telescopic 20. Tensioner; 21. Limiting hole; 22. Receiving groove; 23. Guide pressure block; 24. Push-pull rod; 25. Cam plate; 26. First stepper motor; 27. Square pressure frame; 28. Telescopic column; 29. ​​Connecting column; 30. Lifting rod; 31. Support rod; 32. Cam; 33. Second stepper motor; 34. Arc groove; 35. Limiting column; 36. Reinforcing block; 37. Spring; 38. Annular rubber sleeve; 39. Pressure groove. Detailed Implementation

[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0041] Example 1

[0042] Reference Figure 1 - Figure 11 A high-voltage switch housing for an intelligent dispatching system and its processing method are disclosed. The housing includes a sealed door 2, comprising a door panel 201 and an annular insert 202. The door panel 201 is magnetically fixed to the top of a support frame 4. The annular insert 202 is welded and fixed to the inner wall of the sealed door 2. An annular rubber sleeve 37 is embedded between the inner walls of the annular insert 202. A pressure groove 38 is provided on the top of the annular rubber sleeve 37, and the pressure groove 38 corresponds vertically to the square pressure frame 26.

[0043] In this invention, the door panel 201 is used to support and fix the annular bracket 202, the annular bracket 202 is used to accommodate the annular rubber sleeve 37, and the annular rubber sleeve 37 is used to fill the gap between the door panel 201 and the cabinet to achieve the sealing function of the high-voltage switch housing. The opening of the pressure groove 38 also accommodates the square pressure frame 26, which facilitates the accurate pressing of the square pressure frame 26 onto the annular rubber sleeve 37, simplifies the difficulty of embedding the annular rubber sleeve 37 into the annular bracket 202, and improves the processing efficiency of the high-voltage switch housing. At the same time, the pressure groove 38 divides the top of the annular rubber sleeve 37 into two pieces, realizing a double-layer seal between the door panel 201 and the cabinet, and strengthening the sealing performance of the high-voltage switch housing.

[0044] It also includes base plate 1;

[0045] Support column 8 is fixedly connected to the top of base plate 1, and rotating plate 15 is sleeved on the circumferential surface of support column 8;

[0046] Sealing door 2 is fixedly connected to the side end of support column 8 by support mechanism, and sealing door 2 is located on the upper side of base plate 1;

[0047] A square pressure frame 26 is located at the bottom of the rotating plate 15 and corresponds to the sealing door 2; and

[0048] An embedding mechanism is provided on the circumferential surface of the support column 8 and corresponds to the square pressure frame 26, for embedding the annular rubber sleeve 37 between the inner walls of the annular insert 202.

[0049] In this invention, the base plate 1 is used to support and fix the support column 8, the support column 8 is used to support and fix the support frame 3, the gear cover 10 and the rotating plate 15, the rotating plate 15 is used to support and fix the lifting assembly, the connecting rod assembly and the tensioning assembly, the sealing door 2 is used to carry the annular rubber sleeve 37, the square pressure frame 26 is used to insert into the pressure groove 38 to press the annular rubber sleeve 37 into the annular insert 202, and the embedding mechanism corresponds to the square pressure frame 26 to embed the annular rubber sleeve 37 between the inner walls of the annular insert 202.

[0050] The embedded mechanism includes a linkage assembly, a lifting assembly, a swing assembly, and a tensioning assembly. The tensioning assembly is located at the bottom of the rotating plate 15 and corresponds to the square pressure frame 26. The lifting assembly is located at the top of the rotating plate 15 and is connected to the square pressure frame 26. The linkage assembly is located at the top of the rotating plate 15 and is connected to the lifting assembly. The swing assembly is located on the circumferential surface of the support column 8 and is connected to the rotating plate 15.

[0051] In this invention, the tensioning assembly is used to tension a single annular rubber sleeve 37, the lifting assembly is used to lift and move the square pressure frame 26, the connecting rod assembly is used to provide power for the lifting and moving of the square pressure frame 26, and the swing assembly is used to deflect and move the square pressure frame 26 and the annular rubber sleeve 37.

[0052] The tensioning assembly includes triangular connecting blocks 18, telescopic tension rods 19, limiting holes 20, receiving grooves 21, guide pressure blocks 22, push-pull rods 23, cam discs 24, and a first stepper motor 25. The receiving groove 21 is located within the rotating plate 15. Four limiting holes 20 are provided, located at the bottom of the rotating plate 15, and all four limiting holes 20 communicate with the receiving groove 21. Four telescopic tension rods 19 are provided, sliding between the inner walls of the four limiting holes 20, and located between the inner walls of the square pressure frame 26. Two triangular connecting blocks 18 are provided, positioned between the inner walls of the receiving groove 21, and the two triangular connecting blocks 18... Block 18 is fixedly connected to four telescopic struts 19. Cam plate 24 is disposed between the inner walls of receiving groove 21. Cam plate 24 is located between two triangular connecting blocks 18. Two push-pull rods 23 are provided. The two push-pull rods 23 are rotatably connected between cam plate 24 and two triangular connecting blocks 18. The first stepper motor 25 is fixedly connected to the top of rotating plate 15. The output end of the first stepper motor 25 extends to the inner walls of receiving groove 21. The output end of the first stepper motor 25 is fixedly connected to cam plate 24. Two guide pressure blocks 22 are provided. The two guide pressure blocks 22 are fixedly connected to the inner walls of receiving groove 21. The two guide pressure blocks 22 are located on the upper side of two triangular connecting blocks 18.

[0053] In this invention, the receiving groove 21 is used to accommodate two guide pressure blocks 22, two push-pull rods 23, and a cam plate 24; four limiting holes 20 are used to accommodate four telescopic tension rods 19; the four telescopic tension rods 19 are used to tighten a single annular rubber sleeve 37; two triangular connecting blocks 18 are used to symmetrically move the four telescopic tension rods 19; the four telescopic tension rods 19 tighten a single pressure groove 38 by symmetrically moving away from each other; the four telescopic tension rods 19 release the tension on the single pressure groove 38 by symmetrically moving closer to each other; simultaneously, the four telescopic tension rods 19... The output end extends and inserts between the inner walls of the single pressure groove 38. The cam disk 24 deflects to push and pull the two push-pull rods 23. The first stepper motor 25 is used to deflect the cam disk 24. The two guide pressure blocks 22 are used to push and pull the two triangular connecting blocks 18 symmetrically. When the annular rubber sleeve 37 is tightened and moved, the four telescopic tension rods 19 are first started by powering on. The output ends of the four telescopic tension rods 19 extend and insert between the inner walls of the annular rubber sleeve 37. Then the first stepper motor 25 is started by powering on. 5. The output of the first stepper motor 25 drives the cam disk 24 to deflect at an angle. The cam disk 24 pushes the two push-pull rods 23 by the deflection angle. The two push-pull rods 23 push the two triangular connecting blocks 18 to move away from each other. The two triangular connecting blocks 18 push the four telescopic tension rods 19 to move away from each other, so that the four telescopic tension rods 19 tighten the single annular rubber sleeve 37. The output of the four telescopic tension rods 19 extends and retracts, pulling the annular rubber sleeve 37 to rise. Then the deflection assembly rotates the multiple telescopic tension rods 19. The plate 15 and the square pressure frame 26 are moved, and the single annular rubber sleeve 37 is deflected and moved to the upper side of the sealing door 2. The output ends of the four telescopic tension rods 19 extend and press down on the annular rubber sleeve 37, so that the annular rubber sleeve 37 corresponds to the annular insert 202, thereby achieving the tensioning movement of the square pressure frame 26, realizing the precise feeding of the annular rubber sleeve 37, avoiding damage to the annular rubber sleeve 37 during the embedding process, eliminating the accelerated aging caused by minor damage to the annular rubber sleeve 37, and extending the service life of the sealing function of the high-voltage switch housing.

[0054] The lifting assembly includes telescopic holes 17, telescopic columns 27, and springs 36. Multiple telescopic holes 17 are provided, which are opened at the bottom of the rotating plate 15 and extend to the top of the rotating plate 15. The telescopic columns 27 are sleeved on the circumferential surface of the first stepper motor 25 and inserted between the inner walls of the multiple telescopic holes 17. The bottom of each telescopic column 27 is fixedly connected to a square pressure frame 26. Multiple springs 36 are provided, and the multiple square pressure frames 26 are fixedly connected between the telescopic columns 27 and the inner wall of the rotating plate 15.

[0055] In this invention, multiple telescopic holes 17 are used to accommodate the movable insertion of telescopic columns 27. The telescopic columns 27 are used to raise and lower the square pressure frame 26. Multiple springs 36 are used to lift the telescopic columns 27. When the square pressure frame 26 is reset, the multiple springs 36 use their restorative deformation to lift the telescopic columns 27, causing the telescopic columns 27 to rise and pull the square pressure frame 26, so that the square pressure frame 26 fits against the rotating plate 15, thereby causing the square pressure frame 26 to quickly reset, so that the square pressure frame 26 can be quickly pulled out from the pressure groove 38.

[0056] The linkage assembly includes a connecting column 28, a lifting rod 29, a support rod 30, a cam 31, and a second stepper motor 32. The connecting column 28 is fixedly connected to the top of the telescopic column 27. The second stepper motor 32 is fixedly connected to the top of the rotating plate 15. The cam 31 is fixedly connected to the output end of the second stepper motor 32. The support rod 30 is fixedly connected to the top of the rotating plate 15 and is located between the telescopic column 27 and the second stepper motor 32. The lifting rod 29 is rotatably connected to the side end of the support rod 30. One end of the lifting rod 29 is rotatably connected to the connecting column 28, and the other end of the lifting rod 29 is rotatably connected to the cam 31.

[0057] In this invention, the connecting column 28 presses down on the telescopic column 27, the second stepper motor 32 drives the cam 31 to deflect, the cam 31 lifts one end of the lifting rod 29, and the support rod 30 supports the lifting rod 29. The lifting rod 29 presses down on the connecting column 28. During the pressing down of the square pressure frame 26, the second stepper motor 32 is energized and started. The output end of the second stepper motor 32 drives the cam 31 to deflect, causing the deflection end of the cam 31 to rise. The cam 31 lifts one end of the lifting rod 29, and the lifting rod 29 presses down on the other end of the lifting rod 29 through the rotational connection with the support rod 30. The other end of the lifting rod 29 presses down on the triangular connecting block 18. Block 18 presses down on the telescopic column 27, which in turn presses down on the square pressure frame 26, causing the bottom of the square pressure frame 26 to insert into the pressure groove 38. At the same time, the square pressure frame 26 presses down on the annular rubber sleeve 37, causing the bottom of the annular rubber sleeve 37 to insert between the inner walls of the annular insert 202. Then, the second stepper motor 32 is de-energized and stops. Multiple springs 36 lift the telescopic column 27 and the square pressure frame 26, causing the square pressure frame 26 to be lifted and pulled out of the pressure groove 38, thus achieving the fitting between the annular rubber sleeve 37 and the sealing door 2. By replacing manual assembly with a mechanical structure, the reliance on manual assembly is avoided, reducing the assembly cost of the sealing door of the high-voltage switch housing and improving the production efficiency of the sealing door of the high-voltage switch housing.

[0058] The swing assembly includes a bearing 9, a gear cover 10, a drive motor 11, a driving gear 12, a driven gear 13, a connecting sleeve 14, an arc groove 33, a limiting post 34, and a reinforcing block 35. The gear cover 10 is fixedly connected to the circumferential surface of the support column 8. The connecting sleeve 14 is fitted onto the circumferential surface of the support column 8 and is connected to a rotating plate 15. The bottom of the connecting sleeve 14 extends to the inner wall of the gear cover 10. The bearing 9 is installed on the top of the gear cover 10 and is fitted onto the outer surface of the connecting sleeve 14. The bearing 9 is fixedly connected to the rotating plate 15. The driven gear 13 is rotatably connected to the circumferential surface of the support column 8. The driven gear 13 is located between the inner walls of the gear cover 10, and the driving gear 12 is located between the inner walls of the gear cover 10. The driving gear 12 meshes with the driven gear 13. The drive motor 11 is fixedly connected to the bottom of the gear cover 10. The output end of the drive motor 11 extends to the inner walls of the gear cover 10 and is fixedly connected to the driving gear 12. The arc groove 33 is opened on the top of the rotating plate 15. The limiting post 34 slides between the inner walls of the arc groove 33. Two reinforcing blocks 35 are provided. The two reinforcing blocks 35 are fixedly connected to the bottom of the rotating plate 15 and correspond to the arc groove 33.

[0059] In this invention, the gear cover 10 accommodates the driving gear 12 and the driven gear 13, the connecting bushing 14 drives the rotating plate 15 to rotate, the bearing 9 supports the rotation of the rotating plate 15, the driven gear 13 drives the connecting bushing 14 to rotate, the driving gear 12 drives the driven gear 13 to rotate through meshing with it, the drive motor 11 drives the driving gear 12 to rotate, the arc groove 33 accommodates the sliding of the limiting post 34, the limiting post 34 is fixedly connected to the top of the support frame 3, and the limiting post 34 slides in the arc groove 33. The limiting post 34 limits the deflection angle of the rotating plate 15 through its sliding cooperation with the arc groove 33. When the single annular rubber sleeve 37 is deflected, the drive motor 11 is started by powering on, and the output end of the drive motor 11 drives the driving gear 12 to rotate. The driving gear 12 drives the driven gear 13 to rotate through meshing with it. Gear 13 rotates, driving the connecting bushing 14 to deflect. The connecting bushing 14 then drives the rotating plate 15 to deflect. The rotating plate 15, in turn, drives the square pressure frame 26, multiple telescopic struts 19, and a single annular rubber sleeve 37 to deflect via the connecting rod assembly, lifting assembly, and clamping assembly. Simultaneously, the arc groove 33 limits the deflection angle of the single annular rubber sleeve 37 through sliding cooperation with the limiting post 34, preventing the square pressure frame 26 and multiple telescopic struts 19 from deflecting and becoming misaligned. This ensures that the annular rubber sleeve 37 and the annular bracket 202, as well as the multiple telescopic struts 19 and multiple baffles 7, precisely correspond, preventing misalignment between the annular rubber sleeve 37 and the annular bracket 202. This also prevents the annular rubber sleeve 37 from being squeezed and broken by the square pressure frame 26 and the annular bracket 202 during the process of the square pressure frame 26 pressing down towards the annular bracket 202, thus ensuring the precise fit between the sealing door 2 and the annular rubber sleeve 37.

[0060] The support mechanism includes a support frame 3, a support frame 4, magnetic blocks 5, side plates 6, and baffles 7. The support frame 3 is fixedly connected to the circumferential surface of the support column 8. The support frame 3 is located on the upper side of the base plate 1 and is fixedly connected to the limiting column 34. The support frame 4 is fixedly connected to the inner wall of the support frame 3. Two magnetic blocks 5 are provided and fixedly connected to the inner wall of the support frame 4. The two magnetic blocks 5 are in contact with the door panel 201. The side plate 6 is fixedly connected to the side end of the support frame 3 by reinforcing ribs and corresponds to the square pressure frame 26. Multiple baffles 7 are provided and fixedly connected to the top of the side plate 6.

[0061] In this invention, the support frame 3 is used to support and fix the support frame 4, the support frame 4 is used to support and fix two magnetic blocks 5, the two magnetic blocks 5 are used to magnetically fix the sealing door 2, the side plate 6 is used to support and fix multiple baffles 7, the multiple baffles 7 are used to fit and support multiple annular rubber sleeves 37, and the multiple annular rubber sleeves 37 are stacked vertically. During the stacking of the multiple annular rubber sleeves 37, the multiple annular rubber sleeves 37 are fitted onto the outer surface of the multiple baffles 7, and the multiple annular rubber sleeves 37 are stacked one by one from top to bottom on the outer surface of the multiple baffles 7, and the multiple pressure grooves 38 are at the top.

[0062] A camera 16 is fixedly mounted on the rotating plate 15, and the camera 16 is located between multiple telescopic struts 19.

[0063] In this invention, the camera 16 is a panoramic camera, which is used to collect images of the telescopic struts 19 and the distance between the multiple telescopic struts 19 and the sealing door 2, and to promptly trigger the start and stop of various motors on the high-voltage switch housing processing device.

[0064] A method for manufacturing a high-voltage switch housing for an intelligent dispatching system includes the following steps:

[0065] S1. Part forming and welding:

[0066] Metal sheets are stamped into door panel 201 and annular frame 202, and door panel 201 and annular frame 202 are welded together;

[0067] S2, Electroplating:

[0068] After welding, the sealed door 2 is placed in an electroplating bath for multiple electroplating processes to improve its corrosion resistance.

[0069] S3, Quick Assembly:

[0070] The annular rubber sleeve 37 is embedded into the inner wall of the sealing door 2 in one go through the processing device, so as to realize the rapid assembly of the sealing door 2 and the annular rubber sleeve 37.

[0071] S31, Loading:

[0072] Multiple annular rubber sleeves 37 are sequentially fitted onto the outer surface of multiple baffles 7 from top to bottom, with the grooves 38 of the multiple annular rubber sleeves 37 all at the top. Then, the multiple annular rubber sleeves 37 are stacked, and the multiple annular rubber sleeves 37 are stacked on the top of the side plate 6. At the same time, the sealing door 2 is placed on the top of the support frame 4, and two magnetic blocks 5 magnetically fix the sealing door 2, thereby realizing the feeding of the sealing door 2 and the multiple annular rubber sleeves 37.

[0073] S32, Tighten and lift:

[0074] Camera 16 detects that the rotating plate 15 is on top of the side plate 6, and that multiple telescopic tension rods 19 are between multiple baffles 7, with the multiple telescopic tension rods 19 located on the upper side of the multiple baffles 7. At this time, the multiple telescopic tension rods 19 are started by powering on, and the output ends of the multiple telescopic tension rods 19 are pressed down and inserted between the multiple baffles 7, with the extension length of the multiple telescopic tension rods 19 equal to the height of a single annular rubber sleeve 37. Then, the first stepper motor 25 is started by powering on, and the output end of the first stepper motor 25 drives the cam disk 24 to deflect at an angle. The cam disk 24 pushes the two push-pull rods 23 by the deflection angle. The two push-pull rods 23 push the two triangular connecting blocks 18 to move away from each other. The two triangular connecting blocks 18 push the four telescopic tension rods 19 to move away from each other, so that the four telescopic tension rods 19 tighten the single annular rubber sleeve 37 at the top. The output ends of the four telescopic tension rods 19 extend and retract, pulling the annular rubber sleeve 37 to lift, thereby achieving the tightening and lifting of the single annular rubber sleeve 37.

[0075] S33, Precise Correspondence:

[0076] After the single annular rubber sleeve 37 is tightened and lifted, the drive motor 11 is started by powering on. The output end of the drive motor 11 drives the active gear 12 to rotate. The active gear 12 drives the driven gear 13 to rotate through meshing with the driven gear 13. The driven gear 13 drives the connecting bushing 14 to rotate. The connecting bushing 14 drives the rotating plate 15 to deflect at an angle. Then the rotating plate 15 drives the square pressure frame 26, multiple telescopic tension rods 19 and the single annular rubber sleeve 37 to deflect through the connecting rod assembly, lifting assembly and clamping assembly. At the same time, the arc groove 33 limits the deflection angle of the single annular rubber sleeve 37 through sliding cooperation with the limiting post 34, so as to avoid the square pressure frame 26 and multiple telescopic tension rods 19 from deflecting and misaligning. This makes the annular rubber sleeve 37 correspond vertically with the annular insert 202, so that the annular rubber sleeve 37 and the annular insert 202 can be accurately aligned vertically.

[0077] S34, Overall Fitting:

[0078] After the annular rubber sleeve 37 is precisely aligned with the annular insert 202, the second stepper motor 32 is powered on and started. The output end of the second stepper motor 32 drives the cam 31 to deflect, causing the deflected end of the cam 31 to rise. The cam 31 raises one end of the lifting rod 29. The lifting rod 29, through its rotational connection with the support rod 30, presses down on the other end of the lifting rod 29. The other end of the lifting rod 29 presses down on the triangular connecting block 18. The triangular connecting block 18 presses down on the telescopic column 27. The telescopic column 27 presses down on the square pressure frame. 26, so that the bottom of the square pressure frame 26 is inserted into the pressure groove 38, and at the same time, the square pressure frame 26 presses down on the annular rubber sleeve 37, inserting the bottom of the annular rubber sleeve 37 into the inner wall of the annular insert 202. Then, the second stepper motor 32 is de-energized and stopped, and multiple springs 36 lift the telescopic column 27 and the square pressure frame 26. The square pressure frame 26 is lifted and pulled out of the pressure groove 38, embedding the annular rubber sleeve 37 into the inner wall of the sealing door 2, realizing the overall fitting between the annular rubber sleeve 37 and the sealing door 2.

[0079] S35, Deflection Reset:

[0080] After the entire assembly is fitted, the gear cover 10 is powered on to reset the output end. The driving gear 12 drives the connecting bushing 14 to rotate and reset through meshing with the driven gear 13. The connecting bushing 14 drives the rotating plate 15 to deflect and reset, so that the rotating plate 15 deflects to the upper side of the side plate 6, thereby causing the square pressure frame 26 and the four telescopic tension rods 19 to be reset to the upper side of the side plate 6, thus realizing the deflection and reset of the square pressure frame 26 and the four telescopic tension rods 19.

[0081] S36, Material Change:

[0082] After the annular rubber sleeve 37 is fitted into the annular insert 202, the two magnetic blocks 5 are de-energized and demagnetized, and the fitting of the annular rubber sleeve 37 and the annular insert 202 is taken out. The sealing door 2, which is not fitted with the annular rubber sleeve 37, is then placed on the top of the support frame 4 to replace the material of the sealing door 2.

[0083] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A method for processing a high-voltage switch housing for an intelligent dispatching system, characterized in that, It is used to process a high-voltage switch housing for an intelligent dispatching system. The high-voltage switch housing includes a sealing door (2). The sealing door (2) includes a door panel (201), an annular bracket (202), and an annular rubber sleeve (37). The annular bracket (202) is connected to the inner wall of the door panel (201). The annular rubber sleeve (37) is embedded between the inner walls of the annular bracket (202). A pressure groove (38) is provided on the top of the annular rubber sleeve (37). The processing method includes the following steps; S1. Part forming and welding: Metal sheets are stamped into a door panel (201) and an annular frame (202), and the door panel (201) and the annular frame (202) are welded together; S2, Electroplating: After welding, the sealed door (2) is placed in an electroplating bath for multiple electroplating processes to improve the corrosion resistance of the sealed door (2). S3, Quick Assembly: The annular rubber sleeve (37) is embedded into the inner wall of the sealing door (2) in one go through the processing device, so as to realize the rapid assembly of the sealing door (2) and the annular rubber sleeve (37); The processing device includes a base plate (1); Support column (8), the support column (8) is fixedly connected to the top of the base plate (1), and a rotating plate (15) is sleeved on the circumferential surface of the support column (8). The support mechanism is fixedly connected to the circumferential surface of the support column (8), the support mechanism is located on the upper side of the base plate (1), and the support mechanism is connected to the sealing door (2); A square pressure frame (26) is provided at the bottom of the rotating plate (15) and corresponds to the sealing door (2); as well as An embedding mechanism is provided on the circumferential surface of the support column (8) and corresponds to the square pressure frame (26) to embed the annular rubber sleeve (37) between the inner walls of the annular bracket (202); The embedded mechanism includes a linkage assembly, a lifting assembly, a swing assembly, and a tensioning assembly. The tensioning assembly is located at the bottom of the rotating plate (15) and corresponds to the square pressure frame (26). The lifting assembly is located at the top of the rotating plate (15) and is connected to the square pressure frame (26). The linkage assembly is located at the top of the rotating plate (15) and is connected to the lifting assembly. The swing assembly is located on the circumferential surface of the support column (8) and is connected to the rotating plate (15). The tensioning assembly includes a triangular connecting block (18), a telescopic tension rod (19), a limiting hole (20), a receiving groove (21), a guide pressure block (22), a push-pull rod (23), a cam plate (24), and a first stepper motor (25). The receiving groove (21) is opened in the rotating plate (15). There are four limiting holes (20), which are opened at the bottom of the rotating plate (15) and are all connected to the receiving groove (21). There are four telescopic tension rods (19), which slide between the inner walls of the four limiting holes (20) and are located between the inner walls of the square pressure frame (26). There are two triangular connecting blocks (18), which are located between the inner walls of the receiving groove (21) and are connected to the square pressure frame (26). The connecting block (18) is fixedly connected to four telescopic struts (19). The cam disk (24) is located between the inner walls of the receiving groove (21). The cam disk (24) is located between two triangular connecting blocks (18). There are two push-pull rods (23). The two push-pull rods (23) are rotatably connected between the cam disk (24) and the two triangular connecting blocks (18). The first stepper motor (25) is fixedly connected to the top of the rotating plate (15). The output end of the first stepper motor (25) extends to the inner walls of the receiving groove (21). The output end of the first stepper motor (25) is fixedly connected to the cam disk (24). There are two guide pressure blocks (22). The two guide pressure blocks (22) are fixedly connected to the inner walls of the receiving groove (21). The two guide pressure blocks (22) are located on the upper side of the two triangular connecting blocks (18).

2. The method for processing a high-voltage switch housing for an intelligent dispatching system according to claim 1, characterized in that, The lifting assembly includes telescopic holes (17), telescopic columns (27), and springs (36). Multiple telescopic holes (17) are provided, and multiple telescopic holes (17) are opened at the bottom of the rotating plate (15) and extend to the top of the rotating plate (15). The telescopic column (27) is sleeved on the circumferential surface of the first stepper motor (25). The telescopic column (27) is inserted between the inner walls of multiple telescopic holes (17), and the bottom of each telescopic column (27) is fixedly connected to a square pressure frame (26). Multiple springs (36) are provided, and multiple square pressure frames (26) are fixedly connected between the telescopic column (27) and the inner wall of the rotating plate (15).

3. The method for processing a high-voltage switch housing for an intelligent dispatching system according to claim 2, characterized in that, The linkage assembly includes a connecting column (28), a lifting rod (29), a support rod (30), a cam (31), and a second stepper motor (32). The connecting column (28) is fixedly connected to the top of the telescopic column (27). The second stepper motor (32) is fixedly connected to the top of the rotating plate (15). The cam (31) is fixedly connected to the output end of the second stepper motor (32). The support rod (30) is fixedly connected to the top of the rotating plate (15). The support rod (30) is located between the telescopic column (27) and the second stepper motor (32). The lifting rod (29) is rotatably connected to the side end of the support rod (30). One end of the lifting rod (29) is rotatably connected to the connecting column (28), and the other end of the lifting rod (29) is rotatably connected to the cam (31).

4. The method for processing a high-voltage switch housing for an intelligent dispatching system according to claim 3, characterized in that, The swing assembly includes a bearing (9), a gear cover (10), a drive motor (11), a driving gear (12), a driven gear (13), a connecting bushing (14), an arc groove (33), a limiting post (34), and a reinforcing block (35). The gear cover (10) is fixedly connected to the circumferential surface of the support column (8). The connecting bushing (14) is fitted onto the circumferential surface of the support column (8) and is connected to the rotating plate (15). The bottom of the connecting bushing (14) extends to the inner wall of the gear cover (10). The bearing (9) is installed on the top of the gear cover (10) and is fitted onto the outer surface of the connecting bushing (14). The bearing (9) is fixedly connected to the rotating plate (15). The driven gear (13) is rotatably connected to the circumferential surface of the support column (8). The driven gear (13) is located between the inner walls of the gear cover (10), the driving gear (12) is located between the inner walls of the gear cover (10), and the driving gear (12) meshes with the driven gear (13). The drive motor (11) is fixedly connected to the bottom of the gear cover (10), and the output end of the drive motor (11) extends to the inner walls of the gear cover (10). The output end of the drive motor (11) is fixedly connected to the driving gear (12). The arc groove (33) is opened on the top of the rotating plate (15). The limiting post (34) slides between the inner walls of the arc groove (33). There are two reinforcing blocks (35). The two reinforcing blocks (35) are fixedly connected to the bottom of the rotating plate (15). The two reinforcing blocks (35) correspond to the arc groove (33).

5. The method for processing a high-voltage switch housing for an intelligent dispatching system according to claim 4, characterized in that, The support mechanism includes a support frame (3), a support frame (4), magnetic blocks (5), a side plate (6), and a baffle (7). The support frame (3) is fixedly connected to the circumferential surface of the support column (8). The support frame (3) is located on the upper side of the base plate (1), and the support frame (3) is fixedly connected to the limiting column (34). The support frame (4) is fixedly connected to the inner wall of the support frame (3). There are two magnetic blocks (5). The two magnetic blocks (5) are fixedly connected to the inner wall of the support frame (4), and the two magnetic blocks (5) are in contact with the door panel (201). The side plate (6) is fixedly connected to the side end of the support frame (3) by reinforcing ribs, and the side plate (6) corresponds to the square pressure frame (26). There are multiple baffles (7). Multiple baffles (7) are fixedly connected to the top of the side plate (6).

6. The method for processing a high-voltage switch housing for an intelligent dispatching system according to claim 5, characterized in that, A camera (16) is fixedly installed on the rotating plate (15), and the camera (16) is located between multiple telescopic struts (19).

Citation Information

Patent Citations

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