Continuous sample ageing device for coating and carving printing

By designing a continuous small-sample steaming device for coating and printing, the problem of inconvenience in traditional small-sample steaming operations has been solved. It realizes the automated feeding and retrieval of fabric samples, improves operating efficiency, and is suitable for steaming large quantities of small samples.

CN121629660APending Publication Date: 2026-03-10SHAOXING COUNTY SHUMEI KNITTING & TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-23
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Traditional small-sample steaming requires personnel to repeatedly take samples out and put them back into the steaming chamber, which is inconvenient and inefficient, especially when dealing with a large number of small samples.

Method used

Design a continuous sample steaming device for coating and printing, including a base, slide bar, steam generator, pre- and post-processing mechanism and sorting mechanism, to realize the automated feeding and retrieval of fabric samples, and achieve fully automated operation by using the cooperation of conveyor belt and steaming box.

Benefits of technology

It enables automated feeding and retrieval of fabric samples, improving operational efficiency, reducing manual intervention, and is suitable for efficient processing of large quantities of small samples during steaming.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a continuous small sample ageing device for coating and carving printing, which comprises a base, a front sliding rod, a rear sliding rod, a top plate, a plurality of ageing box mechanisms, a steam generator, a front-end processing mechanism, a sorting mechanism and a rear-end processing mechanism. The front sliding rod and the rear sliding rod are arranged on the front face and the back face of the base respectively. According to the continuous sample ageing device for coating, carving and printing, the base, the front sliding rod, the rear sliding rod, the steam generator, the front-end processing mechanism, the sorting mechanism and the rear-end processing mechanism are matched with one another. According to the invention, a plurality of small cloth samples can be orderly arranged and fixed in advance, then the small cloth samples can be automatically fed into the ageing box for ageing through a full-automatic device, and meanwhile, the small cloth samples can be automatically taken out and fed back into the conveying belt after ageing is completed, so that great convenience is brought to the experiment of personnel. Meanwhile, the problem that when a large number of small samples are steamed, manual taking and taking-out efficiency is low is solved.
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Description

Technical Field

[0001] This invention relates to the field of printing steaming equipment technology, specifically a continuous small-sample steaming device for coating and engraving printing. Background Technology

[0002] Existing textile printing technology consists of dyes, pastes, water, and some chemical auxiliaries. After printing, a steaming machine is needed to fix the printed pattern. The steaming machine is a device used to steam the printed fabric. After steaming, the colors of the printed pattern on the fabric become more vibrant, and the color fastness is improved.

[0003] However, traditional sample steaming often involves placing small fabric samples into a specific small steaming box for steaming. But these samples need to be repeatedly taken out and put in by personnel, which is very inconvenient for them to use. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a continuous small-sample steaming device for coating and engraving printing.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a continuous small-sample steaming device for coating and engraving printing, comprising a base, a front slide bar, a rear slide bar, a top plate, multiple steaming chamber mechanisms, a steam generator, a front-end processing mechanism, a sorting mechanism, and a rear-end processing mechanism. The front and rear slide bars are respectively disposed on the front and back sides of the base, and the front-end processing mechanism is slidably fitted onto the front slide bar. The rear-end processing mechanism is slidably fitted onto the rear slide bar, and the top plate is disposed on top of the front and rear slide bars. The sorting mechanism is disposed on the bottom surface of the top plate, and multiple fabric samples are disposed on the rear-end processing mechanism. The rear-end processing mechanism is linked to the front-end processing mechanism, and the steam generator is disposed on the base. The multiple steaming chamber mechanisms correspond to the steam generator.

[0006] Preferably, it also includes a sliding base and a telescopic vent pipe. The sliding base is mounted on the base, and the vaporization chamber mechanism is slidably fitted onto the sliding base. The telescopic vent pipe is mounted on the steam generator and corresponds to the vaporization chamber mechanism.

[0007] Preferably, the back-end processing mechanism includes a back-end drive slider, a conveyor belt, a plurality of first slot seats, two rear rollers, and a drive motor. The back-end drive slider is slidably engaged with a rear slide rod, and the two drive motors are symmetrically arranged on the front side of the back-end drive slider. The rear rollers are located on the output ends of the drive motors, and the conveyor belt is arranged on the two rear rollers. The plurality of first slot seats are equally spaced on the conveyor belt.

[0008] Preferably, the back-end processing mechanism further includes multiple insertion rods and insertion plates. The insertion rods are movably inserted into the conveyor belts, with each insertion rod corresponding to one of the multiple conveyor belts. The insertion plates are detachably snapped into the insertion rods, and the fabric sample is disposed between the insertion plates and the insertion rods.

[0009] Preferably, the front-end processing mechanism includes a front-end drive slider, a transverse slide rail, two drive sliders, and a front drive take-up wheel. The front-end drive slider is slidably engaged with a front slide rod, and the transverse slide rail is laterally disposed on the front-end drive slider. The drive slider is slidably engaged with the transverse slide rail. The front drive take-up wheel is disposed on the drive slider.

[0010] Preferably, the front-end processing mechanism further includes a connecting belt and a plurality of second slot seats. The two ends of the connecting belt are respectively wound around two front-drive take-up reels, and the plurality of second slot seats are disposed in the central portion of the connecting belt. The second slot seats are detachably engaged with the insertion rod, and the second slot seats correspond to the first slot seats.

[0011] Preferably, the sorting mechanism includes a top mounting base, two ejection mechanisms, and an electric telescopic rod. The electric telescopic rod is disposed at the bottom of the top plate, and the top mounting base is disposed on the movable end of the electric telescopic rod. The ejection mechanisms are respectively disposed on the front and back of the top mounting base. Each ejection mechanism includes an auxiliary telescopic rod, a rear roller, and multiple pressing joints. The auxiliary telescopic rod is disposed on the top mounting base, and the rear roller is disposed on the movable end of the auxiliary telescopic rod. The multiple pressing joints are evenly spaced on the rear roller, and the positions of the multiple pressing joints correspond to the positions of multiple first slot seats.

[0012] Preferably, the steaming chamber mechanism includes a chamber body, a perforated plate, two separate top covers, and a top cover driving slider. The chamber body is slidably fitted onto a sliding groove seat, and the top of the chamber body has an inner cavity. The bottom of the chamber body has a locking interface, which communicates with the inner cavity through the perforated plate. A wire groove is slidably fitted onto the top of the chamber body, and the two separate top covers are mounted on the top cover driving slider. Two wire grooves are provided on each separate top cover, which are adapted to a connecting strip, and the telescopic vent pipe is adapted to the locking interface.

[0013] This invention provides a continuous small-sample steaming device for coating and engraving printing. It has the following beneficial effects: 1. This continuous small-sample steaming device for coating and printing utilizes a base, front slide bar, rear slide bar, steam generator, front-end processing mechanism, sorting mechanism, and back-end processing mechanism in coordination. This allows multiple fabric samples to be pre-arranged and fixed in an orderly manner, then automatically fed into the steaming chamber for steaming. After steaming, the samples can be automatically removed and returned to the conveyor belt, greatly facilitating experiments. It also addresses the problem of low efficiency in manual handling when steaming large quantities of samples. Attached Figure Description

[0014] Figure 1 This is a first perspective view of the present invention; Figure 2 This is a second perspective view of the present invention; Figure 3 This is a perspective view of a first partial component of the present invention; Figure 4 This is a perspective view of a second partial component of the present invention; Figure 5 This is a perspective view of a third partial component of the present invention; Figure 6 This is a perspective view of the fourth partial component of the present invention; Figure 7 This is a perspective view of the fifth partial component of the present invention; Figure 8 For the present invention Figure 2 Enlarged view of point A in the middle; Figure 9 For the present invention Figure 6 Enlarged view of section B in the middle.

[0015] In the diagram: 1. Base, 2. Front slide bar, 3. Steam generator, 4. Slide seat, 5. Insert plate, 6. Box body, 7. Steaming box mechanism, 8. Front drive take-up wheel, 9. Horizontal slide, 10. Fabric sample, 11. Front-end processing mechanism, 12. Telescopic air outlet pipe, 13. Card interface, 14. Top mounting seat, 15. Electric telescopic rod, 16. Top plate, 17. Sorting mechanism, 18. Rear slide bar, 19. Rear-end processing mechanism, 20. Front-end drive slider, 21. Rear-end drive slider, 22. Drive slider, 23. Auxiliary telescopic rod, 24. Ejection mechanism, 25. First slot seat, 26. Conveyor belt, 27. Insert rod, 28. Rear roller, 29. Connecting belt, 30. Inner cavity, 31. Hollow plate, 32. Second slot seat, 33. Extrusion joint, 34. Drive motor, 35. Wire groove, 36. Top cover split, 37. Top cover drive slider. Detailed Implementation

[0016] This invention provides a continuous small-sample steaming device for coating and engraving printing, such as... Figure 1-9As shown, the system includes a base 1, a front slide bar 2, a rear slide bar 18, a top plate 16, multiple steaming chamber mechanisms 7, a steam generator 3, a front-end processing mechanism 11, a sorting mechanism 17, and a rear-end processing mechanism 19. The front slide bar 2 and rear slide bar 18 are respectively located on the front and back sides of the base 1. The front-end processing mechanism 11 is slidably fitted onto the front slide bar 2. The rear-end processing mechanism 19 is slidably fitted onto the rear slide bar 18. The top plate 16 is located on top of the front slide bar 2 and rear slide bar 18. The sorting mechanism 17 is located on the bottom surface of the top plate 16. Multiple fabric samples 10 are mounted on the rear-end processing mechanism 19. The rear-end processing mechanism 19 is linked to the front-end processing mechanism 11. The steam generator 3 is located on the base 1. The multiple steaming chamber mechanisms 7 correspond to the steam generator 3.

[0017] It also includes a sliding base 4 and a telescopic vent pipe 12. The sliding base 4 is mounted on the base 1, and the steaming chamber mechanism 7 is slidably fitted on the sliding base 4. The telescopic vent pipe 12 is mounted on the steam generator 3 and corresponds to the steaming chamber mechanism 7.

[0018] The back-end processing mechanism 19 includes a back-end drive slider 21, a conveyor belt 26, multiple first slot seats 25, two rear rollers 28, and a drive motor 34. The back-end drive slider 21 is slidably engaged with a rear slide bar 18, and the two drive motors 34 are symmetrically arranged on the front side of the back-end drive slider 21. The rear rollers 28 are located on the output ends of the drive motors 34, and the conveyor belt 26 is arranged on the two rear rollers 28. The multiple first slot seats 25 are evenly spaced on the conveyor belt 26.

[0019] The back-end processing mechanism 19 also includes multiple insertion rods 27 and a connector plate 5. The insertion rods 27 are movably inserted into the conveyor belts 26, with each insertion rod 27 corresponding to one of the multiple conveyor belts 26. The connector plate 5 is detachably snapped into the insertion rods 27, and a fabric sample 10 is placed between the connector plate 5 and the insertion rods 27.

[0020] The front-end processing mechanism 11 includes a front-end drive slider 20, a transverse slide rail 9, two drive sliders 22, and a front drive take-up reel 8. The front-end drive slider 20 is slidably engaged with the front slide bar 2, and the transverse slide rail 9 is transversely disposed on the front-end drive slider 20. The drive sliders 22 are slidably engaged with the transverse slide rail 9. The front drive take-up reel 8 is disposed on the drive sliders 22.

[0021] The front-end processing mechanism 11 also includes a connecting belt 29 and a plurality of second slot seats 32. The two ends of the connecting belt 29 are respectively wound around two front drive take-up reels 8, and the plurality of second slot seats 32 are disposed in the central part of the connecting belt 29. The second slot seats 32 are detachably snapped into the insert 27, and the second slot seats 32 correspond to the first slot seats 25.

[0022] The sorting mechanism 17 includes a top mounting base 14, two ejection mechanisms 24, and an electric telescopic rod 15. The electric telescopic rod 15 is located at the bottom of the top plate 16, and the top mounting base 14 is located on the movable end of the electric telescopic rod 15. The ejection mechanisms 24 are respectively located on the front and back of the top mounting base 14. The ejection mechanism 24 includes an auxiliary telescopic rod 23, a rear roller 28, and multiple pressing joints 33. The auxiliary telescopic rod 23 is located on the top mounting base 14, and the rear roller 28 is located on the movable end of the auxiliary telescopic rod 23. The multiple pressing joints 33 are evenly spaced on the rear roller 28, and the positions of the multiple pressing joints 33 correspond to the positions of multiple first slot seats 25.

[0023] The steaming chamber mechanism 7 includes a chamber body 6, a perforated plate 31, two top cover parts 36, and a top cover drive slider 37. The chamber body 6 is slidably fitted onto the slide seat 4, and the top of the chamber body 6 has an inner cavity 30. The bottom of the chamber body 6 has a locking interface 13, which communicates with the inner cavity 30 through the perforated plate 31. A wire groove 35 is slidably fitted onto the top of the chamber body 6, and the top cover parts 36 are mounted on the top cover drive slider 37. Two wire grooves 35 are provided on the top cover parts 36, which are adapted to the connecting strap 29, and the telescopic vent pipe 12 is adapted to the locking interface 13.

[0024] Working principle: In use, firstly, multiple fabric samples 10 are laid at equal intervals on multiple insert rods 27 and fixed at both ends by snapping the insert plate 5 onto the insert rods 27. Then, the two drive motors 34 are controlled to drive the rear rollers 28 to push the fabric samples 10 to the top of the box 6. Then, the auxiliary telescopic rod 23 near the drive motor 34 is retracted, thereby inserting the extrusion joint 33 into the first slot seat 25 below the fabric sample 10 and pushing the insert rod 27 in contact with the fabric sample 10 into the second slot seat 32 on the connecting belt 29. Then, the top cover drive slider 37 on the box 6 corresponding to the second slot seat 32 is controlled to work, moving the two top cover split parts 36 away from each other to open the inner cavity 30. Next, the front drive take-up wheel 8 is locked, and the drive slider 22 is controlled to quickly bring the two front drive take-up wheels 8 closer together. At this time, the connecting belt 29 between the two front drive take-up wheels 8 naturally collapses and falls into the inner cavity 30 under the influence of gravity, causing the fabric sample 10 on the second slot seat 32 to fall into the inner cavity 30. The advantage of this is that the present invention innovatively utilizes the collapse structure of the conveyor belt, thereby forcing the fabric sample 10 to bend on its own. Compared with other methods of laying the fabric sample flat, the present invention occupies less space, thereby reducing the volume of the steaming box itself, and at the same time, it is less likely to cause steam waste. Next, the two top cover parts 36 are fastened together, and the telescopic vent pipe 12 is controlled to be inserted into the card interface 13 to steam the fabric sample 10 in the inner cavity 30.

[0025] After steaming, the two fabric samples 10 are rotated to pull out and flatten the fabric sample 10 located in the inner cavity 30. At the same time, the auxiliary telescopic rod 23 on the side near the transverse slide 9 is operated to push the fabric sample 10 back onto the conveyor belt 26.

[0026] Furthermore, the front-end processing mechanism 11 in this invention has two feeding modes. The first mode controls the two front-drive take-up wheels 8 to move away from each other on the transverse slide 9, thereby controlling the downward and upward movement of the connecting belt 29 on the two front-drive take-up wheels 8. In this mode, the fabric sample 10 falls quickly, which is suitable for quickly placing the unsteamed fabric sample 10 into the steaming box. The second mode controls the downward and upward movement of the connecting belt 29 by rotating the two front-drive take-up wheels 8. Although this slows down the upward movement of the fabric sample 10, it is particularly suitable for the upward movement of the fabric sample 10 after steaming when it has liquid droplets on it. The slow speed effectively prevents the water droplets on the fabric sample 10 from splashing onto other fabric samples 10.

[0027] Furthermore, this invention also features fully automated steaming of small samples of different materials. Since steaming is used to test the color-fixing ability, tensile strength, and deformation resistance of small samples, during small sample experiments, dye often drips from the sample itself into the steaming chamber. If the steaming chamber is not cleaned before steaming other small samples, the steaming process of those other samples will be contaminated, thus affecting the accuracy of the experiment.

[0028] Therefore, multiple vaporization chamber mechanisms 7 can be controlled to be used in rotation, effectively solving the above-mentioned problems.

[0029] In summary, this continuous sample steaming device for coating and printing utilizes the coordinated operation of a base 1, a front slide bar 2, a rear slide bar 18, a steam generator 3, a front-end processing mechanism 11, a sorting mechanism 17, and a rear-end processing mechanism 19. This allows multiple fabric samples 10 to be pre-arranged and fixed in an orderly manner, then automatically fed into the steaming chamber for steaming. After steaming, the samples can be automatically removed and returned to the conveyor belt 26, greatly facilitating experiments. It also addresses the problem of low efficiency in manual handling when steaming large quantities of samples.

Claims

1. A continuous sample steaming device for block printing, characterized in that: The utility model relates to a cloth sample steaming device, including base (1), front slide bar (2), rear slide bar (18), top plate (16), a plurality of steaming box mechanisms (7), steam generator (3), front end processing mechanism (11), sorting mechanism (17) and rear end processing mechanism (19), front slide bar (2) and rear slide bar (18) are set up on the front and back of base (1) respectively, front end processing mechanism (11) is slidably connected on front slide bar (2), rear end processing mechanism (19) is slidably connected on rear slide bar (18), top plate (16) is set up on the top of front slide bar (2) and rear slide bar (18), sorting mechanism (17) is set up on the bottom surface of top plate (16), a plurality of cloth samples (10) are set up on rear end processing mechanism (19), rear end processing mechanism (19) is connected with front end processing mechanism (11), steam generator (3) is set up on base (1), and a plurality of steaming box mechanisms (7) correspond with steam generator (3).

2. A continuous strike-off steaming device for intaglio printing according to claim 1, characterized in that: It further includes a chute seat (4) and a telescopic air outlet pipe (12), the chute seat (4) is arranged on the base (1), the steaming box mechanism (7) is slidably connected on the chute seat (4), the telescopic air outlet pipe (12) is arranged on the steam generator (3), and the telescopic air outlet pipe (12) corresponds with the steaming box mechanism (7).

3. A continuous strike-off steaming device for intaglio printing according to claim 2, characterized in that: The rear end processing mechanism (19) includes a rear end driving sliding block (21), a conveyor belt (26), a plurality of first slot seats (25), two rear rollers (28) and driving motors (34), the rear end driving sliding block (21) is slidably connected on the rear slide bar (18), two driving motors (34) are symmetrically arranged on the front of the rear end driving sliding block (21), the rear rollers (28) are arranged on the output ends of the driving motors (34), the conveyor belt (26) is arranged on the two rear rollers (28), and a plurality of the first slot seats (25) are equidistantly arranged on the conveyor belt (26).

4. A continuous strike-off steaming device for intaglio printing according to claim 3, characterized in that: The rear end processing mechanism (19) further includes a plurality of plug rods (27) and a plug-in plate (5), the plug rods (27) are movably plugged into the conveyor belt (26), a plurality of plug rods (27) correspond to a plurality of conveyor belts (26) one by one, the plug-in plate (5) is detachably clamped with the plug rods (27), and the cloth sample (10) is arranged between the plug-in plate (5) and the plug rods (27).

5. A continuous strike-off steaming device for intaglio printing according to claim 4, characterized in that: The front end processing mechanism (11) includes a front end driving sliding block (20), a transverse slide (9), two driving sliding blocks (22) and a front driving take-up wheel (8), the front end driving sliding block (20) is slidably connected on the front slide bar (2), the transverse slide (9) is transversely arranged on the front end driving sliding block (20), the driving sliding blocks (22) are slidably connected on the transverse slide (9), and the front driving take-up wheel (8) is arranged on the driving sliding blocks (22).

6. A continuous strike-off steaming device for intaglio printing according to claim 5, characterized in that: The front end processing mechanism (11) further comprises a connecting belt (29) and a plurality of second slot seats (32), both ends of the connecting belt (29) are wound on two front drive take-up wheels (8), and the plurality of second slot seats (32) are arranged on the central part of the connecting belt (29), the second slot seat (32) is detachably connected with the insertion rod (27), and the second slot seat (32) corresponds to the first slot seat (25).

7. A continuous strike-off steaming device for intaglio printing according to claim 6, characterized in that: The sorting mechanism (17) comprises a top mounting seat (14), two ejection mechanisms (24) and an electric telescopic rod (15), the electric telescopic rod (15) is arranged at the bottom of the top plate (16), the top mounting seat (14) is arranged on the movable end of the electric telescopic rod (15), the ejection mechanism (24) is arranged on the front face and the back face of the top mounting seat (14) respectively, the ejection mechanism (24) comprises an auxiliary telescopic rod (23), a rear roller (28) and a plurality of extrusion joints (33), the auxiliary telescopic rod (23) is arranged on the top mounting seat (14), the rear roller (28) is arranged on the movable end of the auxiliary telescopic rod (23), and the plurality of extrusion joints (33) are arranged at equal intervals on the rear roller (28) and correspond to the positions of the plurality of first slot seats (25).

8. A continuous strike-off steaming device for intaglio printing according to claim 7, characterized in that: The steaming box mechanism (7) comprises a box body (6), a hollow plate (31), two top cover parts (36) and a top cover driving sliding block (37), the box body (6) is in sliding fit on the sliding groove seat (4), an inner cavity (30) is formed in the top of the box body (6), a clamping interface (13) is formed in the bottom of the box body (6), the clamping interface (13) communicates with the inner cavity (30) through the hollow plate (31), the wire slot (35) is in sliding fit on the top of the box body (6), the top cover part (36) is arranged on the top cover driving sliding block (37), two wire slots (35) are arranged on the top cover part (36), the wire slot (35) is matched with the connecting belt (29), and the telescopic air outlet pipe (12) is matched with the clamping interface (13).