Honeycomb scaffold bioreactor for mass cell production

By using a support structure with a solid outer wall and multiple inner walls in the bioreactor, the back pressure problem caused by insufficient mechanical strength of the scaffold in high-density cell culture was solved, thus achieving a stable cell growth environment and a simplified production process.

CN121844037APending Publication Date: 2026-04-10CORNING INC
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Patent Information

Application Number
CN202480058649.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2023-09-13
Filing Date
2024-09-11
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing scaffolds lack sufficient mechanical strength in large-scale or commercial cell production, leading to increased back pressure during perfusion culture, causing scaffold compaction, stacking, and collapse, which affects cell growth and nutrient supply.

Method used

The support structure employs a solid outer wall and multiple inner walls to form multiple channels to accommodate the polymer scaffold, providing physical support and uniformly distributing cells. The inner walls can be porous to guide fluid flow. The support structure can withstand high pressure without deformation and can be a modular or independent structure.

Benefits of technology

Maintaining the stability of the scaffold structure under high cell density reduces back pressure, ensures uniform fluid distribution and cell growth environment, simplifies large-scale production processes, and reduces capital investment and processing time.

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Abstract

Provided are a bioreactor support structure and a bioreactor system for mass production of cells, including for production of cultured meat and for mass production of stem cells. The bioreactor support structure has an outer wall and a plurality of inner walls within an interior space created by an inner edge of the outer wall. The plurality of inner walls are configured to form a channel that accommodates a polymeric scaffold, cells, and a fluid. The cross-section of the channel may have approximately circular, elliptical, or polygonal cross-sectional areas. The configuration of the bioreactor support structure addresses the problem of high cell density pressures that hinder large-scale and commercial mass cell production.
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