An ultra-low load force safety generating and detecting device

Abstract

This invention relates to the field of engineering protection testing technology, specifically to an ultra-low load capacity safety generation and testing device, comprising: a pipeline structure, a testing device, an inflation device, a sealing and opening device, and a control and testing system; the control and testing system includes a pressure sensor, a detection and acquisition system, and a data processing system; the inflation device includes an air compressor, an inflation pipeline, an inflation valve, an exhaust pipeline, and an exhaust valve; the sealing and opening device includes a sealing plate, a valve switch, and a controller; when in use, this testing device can test protective equipment with low overpressure peak requirements, effectively meeting the research needs of ultra-low load capacity testing methods, constructing an authoritative and efficient testing method, and effectively ensuring the objectivity and reliability of protective equipment testing.

Description

Technical Field

[0001] This invention relates to the field of engineering protective load capacity testing technology, specifically to an ultra-low load capacity safety generation and testing device. Background Technology

[0002] Protective equipment inside hazardous chemical workshops, underground projects, and explosion-proof areas must undergo resistance testing. This testing primarily focuses on ensuring the equipment remains undamaged by explosions and impacts, maintains its function under pressure, and prevents the backflow of toxic media. The testing is highly targeted. By measuring the structural integrity, material toughness, and functional retention of the equipment under different explosion intensities, distances, and shock wave types, the safety and reliability under actual use conditions are ensured. The testing covers multiple dimensions, including material mechanical properties, structural impact resistance, sealing performance, and environmental durability. Scientific and rigorous data are needed to support the quality assessment and improvement of the protective equipment.

[0003] Existing testing methods for protective equipment with low overpressure peak requirements suffer from inaccurate load simulation and a lack of testing methods (e.g., current measurements of shock wave reflected overpressure in pipelines mostly remain at a few hundred kPa). This results in a lack of unified standards for equipment access and quality control. To tighten market access for protective equipment and improve the quality and efficiency of civil defense engineering construction, it is extremely urgent to conduct research on ultra-low load capacity testing methods, construct authoritative and efficient testing methods, quickly establish standardized testing capabilities, and ensure the objectivity and reliability of protective equipment testing. Therefore, designing and providing an ultra-low load capacity safety generation and testing device is of utmost urgency. Summary of the Invention

[0004] The purpose of this invention is to provide an ultra-low load capacity safety generation and testing device. This testing device can test protective equipment with low load peak requirements, effectively meeting the research needs of ultra-low load capacity testing methods, constructing an authoritative and efficient testing method, and effectively ensuring the objectivity and reliability of protective equipment testing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An ultra-low load capacity safety generation and testing device includes: a pipeline structure, a testing device, an inflation device, a sealing and opening device, and a control and testing system;

[0007] The control and detection system includes a pressure sensor, a detection and acquisition system, and a data processing system; the inflation device includes an air compressor, an inflation pipe, an inflation valve, an exhaust pipe, and an exhaust valve; the sealing and opening device includes a sealing plate, a valve switch, and a controller.

[0008] The pipeline structure includes a drive pipeline and a test pipeline; the drive pipeline and the test pipeline are connected by high-strength bolts, and a threaded hole is provided at the top of the pipeline structure, in which a pressure sensor is installed;

[0009] The detection device is installed at the bottom of the pipe structure to detect the generation of ultra-low load force. It is fixed to the pipe structure by welding. The detection device contains detection equipment. The sealing and opening device is installed between the drive pipe and the test pipe to control the opening and closing of the drive pipe and the test pipe. The inflation device is connected to the drive pipe through a pipe to inflate the drive pipe.

[0010] Furthermore, the detection device includes an injection pipe, a flexible pipe, a detection device, a detection container, a residual pressure pipe, an injection pressure sensor, and a residual pressure sensor; the detection device is placed inside the detection container, the center of the injection pipe inlet is flush with the center of the sealing plate, the injection pipe outlet is connected to the detection device inlet via a flexible pipe, and the rear end of the detection device is connected to the residual pressure pipe.

[0011] Furthermore, a threaded hole is provided in the injection pipe, the diameter of which matches the diameter of the injection pressure sensor. The injection pressure sensor is installed in the threaded hole in the injection pipe. A threaded hole is also provided in the residual pressure pipe, and the residual pressure sensor is installed in the threaded hole in the residual pressure pipe.

[0012] Furthermore, an injection pressure sensor, a residual pressure sensor, and a pressure sensor are respectively arranged in the injection pipe, the residual pressure pipe, and the pipe structure of the detection device; the injection pressure sensor, the residual pressure sensor, and the pressure sensor are connected to the control and detection system through transmission cables; the inflation device pressurizes high-pressure gas into the drive pipe through an air compressor; and the sealing and opening device is controlled to open by a controller.

[0013] Furthermore, the inflation pipe in the inflation device is made of steel, and an inflation valve is installed on the inflation pipe. The inflation pipe is connected to the drive pipe by a sealed welding method. The top of the drive pipe is connected to the exhaust pipe by a sealed welding method, and an exhaust valve is installed on the exhaust pipe.

[0014] Furthermore, the sealing plate adopts a circular structure, and a valve switch is installed on the sealing plate. The valve switch is connected to the controller via a transmission cable.

[0015] Furthermore, the pressure sensor is mounted on the surface of the pipe structure using a threaded mounting method. The pressure sensor is connected to the detection and acquisition system via a transmission line, and the detection and acquisition system is connected to the data processing system.

[0016] The present invention also provides an operating method for an ultra-low load force safety generation and detection device, which includes the following steps:

[0017] Step 1: The drive pipe and the test pipe are connected by high-strength bolts. A sealing plate is installed at the connection between the drive pipe and the test pipe. A valve switch is installed on the sealing plate. The valve switch is connected to the controller through a transmission cable.

[0018] Step 2: Threaded holes are set on the drive pipe and the test pipe. The diameter of the threaded holes matches the pressure sensor. The pressure sensor is installed in the threaded holes on the drive pipe and the test pipe.

[0019] Step 3: The detection device and the pipeline structure are welded together. The detection equipment is placed inside the detection container. The center of the injection pipe inlet is flush with the center of the sealing plate. The injection pipe outlet is connected to the detection equipment inlet via a flexible pipe. The rear end of the detection equipment is connected to the residual pressure pipe. A threaded hole is provided on the injection pipe, the diameter of which matches the diameter of the injection pressure sensor. The injection pressure sensor is installed in the threaded hole on the injection pipe. A threaded hole is provided on the residual pressure pipe, and the residual pressure sensor is installed in the threaded hole on the residual pressure pipe.

[0020] Step 4: The pressure sensor on the pipeline structure and the incident pressure sensor and residual pressure sensor on the detection device are connected to the detection and acquisition system through transmission lines, and the detection and acquisition system is connected to the data processing system.

[0021] Step 5: Open the inflation valve on the inflation pipeline, use an air compressor to pressurize the drive pipeline with high-pressure gas, observe the pressure value of the control and detection system, and close the inflation valve on the inflation pipeline when the design pressure is reached.

[0022] Step 6: Turn on the controller, open the valve switch, the sealing plate opens to release pressure, and the control detection system collects data.

[0023] The beneficial effects of this invention are as follows: The ultra-low load capacity safety generation and detection device of this invention is simple to install, operate and use. When in use, this detection device can test protective equipment with low overpressure peak requirements, effectively meeting the research needs of ultra-low load capacity detection methods, constructing an authoritative and efficient detection method, and effectively ensuring the objectivity and reliability of protective equipment detection. Specifically, currently, the measurement of shock wave reflected overpressure in pipelines mostly stays at several hundred kPa. Using this ultra-low load capacity safety generation and detection device, the incident overpressure of shock waves below 60 kPa can be effectively measured to obtain ultra-low load capacity shock wave load, thereby forming a standardized ultra-low load capacity shock wave load detection capability, effectively ensuring the objectivity and reliability of protective equipment detection. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall pipeline installation in this invention;

[0025] Figure 2This is a schematic diagram of the detection device in this invention;

[0026] Figure 3 This is a schematic diagram of the inflation device in this invention;

[0027] Figure 4 This is a schematic diagram of the sealing and opening device in this invention;

[0028] Figure 5 This is a schematic diagram of the control and detection system in this invention;

[0029] The diagram is labeled as follows: 1-Pipeline structure, 2-Detection device, 3-Inflation device, 4-Sealing opening device, 5-Drive pipeline, 6-Test pipeline, 7-Injection pipeline, 8-Flexible pipeline, 9-Detection equipment, 10-Detection container, 11-Residual pressure pipeline, 12-Injection pressure sensor, 13-Residual pressure sensor, 14-Air compressor, 15-Inflation pipeline, 16-Inflation valve, 17-Exhaust pipeline, 18-Exhaust valve, 19-Sealing plate, 20-Valve switch, 21-Controller, 22-Data processing system, 23-Control and detection system, 24-Pressure sensor, 25-Detection and acquisition system. Detailed Implementation

[0030] Specific Embodiment 1: The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. It should be noted that: In the present invention, unless otherwise specified, all embodiments and preferred methods mentioned herein can be combined with each other to form new technical solutions. In the present invention, unless otherwise specified, all technical features and preferred features mentioned herein can be combined with each other to form new technical solutions. Unless otherwise specified, the professional and scientific terms used herein have the same meaning as those familiar with the art. Furthermore, any methods or materials similar to or equivalent to the content described herein can also be applied to the present invention.

[0031] To address the current issues of inaccurate load simulation and a lack of testing methods in the testing of protective equipment with low overpressure peak requirements, this embodiment designs and provides an ultra-low load force safety generation and testing device. This device establishes an authoritative and efficient testing method, effectively ensuring the objectivity and reliability of protective equipment testing. Specifically, currently, the measurement of shock wave reflected overpressure in pipelines mostly stays at several hundred kPa. Using this ultra-low load force safety generation and testing device, the incident overpressure of shock waves below 60 kPa can be effectively measured to obtain ultra-low load shock wave loads, thereby forming a standardized ultra-low load shock wave load testing capability, effectively ensuring the objectivity and reliability of protective equipment testing.

[0032] Specifically, as per the instruction manual Figure 1 To the instruction manual Figure 5 As shown, the ultra-low load force safety generation and detection device of the present invention specifically includes a pipeline structure 1, a detection device 2, an inflation device 3, a sealing and opening device 4, and a control and detection system 23. The detection device 2 is installed at the bottom of the pipeline structure 1, and the detection equipment 9 is placed inside the detection device 2. An injection pressure sensor 12, a residual pressure sensor 13, and a pressure sensor 24 are respectively arranged on the injection pipe 7, the residual pressure pipe 11, and the pipeline structure 1 of the detection device 2. The injection pressure sensor 12, the residual pressure sensor 13, and the pressure sensor 24 are connected to the control and detection system 23 through transmission cables. The inflation device 3 injects high-pressure gas into the drive pipe 5 through an air compressor 14. The sealing and opening device 4 controls the opening of the valve switch 20 through a controller 21.

[0033] As per the instruction manual Figure 1 As shown, the pipeline structure 1 mainly consists of a drive pipeline 5 and a test pipeline 6. The drive pipeline 5 and the test pipeline 6 are connected by high-strength bolts. A threaded hole is provided at the top of the pipeline structure 1, and the pressure sensor 24 is installed in the threaded hole at the top of the pipeline structure 1.

[0034] As per the instruction manual Figure 2 As shown, the detection device 2 mainly consists of an injection pipe 7, a flexible pipe 8, a detection device 9, a detection container 10, a residual pressure pipe 11, an injection pressure sensor 12, and a residual pressure sensor 13. The detection device 2 is installed at the bottom of the pipe structure 1 and fixed to it by welding. The detection device 9 is placed inside the detection container 10. The inlet of the injection pipe 7 is flared, and the outlet of the injection pipe 7 is connected to the detection device 9 via the flexible pipe 8. The rear end of the detection device 9 is connected to the residual pressure pipe 11. Threaded holes are provided on the injection pipe 7 and the residual pressure pipe 11. The injection pressure sensor 12 is installed in the threaded hole on the injection pipe 7, and the residual pressure sensor 13 is installed in the threaded hole on the residual pressure pipe 11.

[0035] As per the instruction manual Figure 3 As shown, the inflation device 3 mainly consists of an air compressor 14, an inflation pipe 15, an inflation valve 16, an exhaust pipe 17, and an exhaust valve 18. The inflation pipe 15 is made of steel and is equipped with an inflation valve 16. The inflation pipe 15 is connected to the drive pipe 5 by a sealed welding method. The top of the drive pipe 5 is connected to the exhaust pipe 17 by a sealed welding method, and the exhaust pipe 17 is equipped with an exhaust valve 18.

[0036] As per the instruction manual Figure 4 As shown, the sealing opening device 4 includes a sealing plate 19, a valve switch 20, and a controller 21. The sealing plate 19 has a circular structure, and the valve switch 20 is installed on the sealing plate 19. The valve switch 20 is connected to the controller 21 through a transmission cable.

[0037] As per the instruction manual Figure 5 As shown, the control and detection system 23 mainly consists of a pressure sensor 24, a detection and acquisition system 25, and a data processing system 22. The pressure sensor 24 is installed on the surface of the pipe structure 1 using a threaded installation method. The pressure sensor 24 is connected to the detection and acquisition system 25 through a transmission line, and the detection and acquisition system 25 is connected to the data processing system 22.

[0038] The operation method of the ultra-low load force safety generation and detection device of the present invention adopts the following steps:

[0039] Step 1: The drive pipe 5 and the test pipe 6 are connected by high-strength bolts. A sealing plate 19 is installed at the connection between the drive pipe 5 and the test pipe 6. A valve switch 20 is installed on the sealing plate 19. The valve switch 20 is connected to the controller 21 through a transmission cable.

[0040] Step 2: Threaded holes are provided on the drive pipe 5 and the test pipe 6. The diameter of the threaded hole matches that of the pressure sensor 24. The pressure sensor 24 is installed in the threaded hole on the drive pipe 5 and the test pipe 6.

[0041] Step 3: The detection device 2 and the pipeline structure 1 are welded together. The detection equipment 9 is placed inside the detection container 10. The center of the inlet of the injection pipe 7 is flush with the center of the sealing plate 19. The outlet of the injection pipe 7 is connected to the inlet of the detection equipment 9 through a flexible pipe 8. The rear end of the detection equipment 9 is connected to the residual pressure pipe 11. A threaded hole is provided on the injection pipe 7, and the diameter of the threaded hole matches the diameter of the injection pressure sensor 12. The injection pressure sensor 12 is installed in the threaded hole on the injection pipe 7. A threaded hole is provided on the residual pressure pipe 11, and the residual pressure sensor 13 is installed in the threaded hole on the residual pressure pipe 11.

[0042] Step 4: The pressure sensor 24 of the pipeline structure 1 and the incident pressure sensor 12 and residual pressure sensor 13 on the detection device 2 are respectively connected to the detection and acquisition system 25 through transmission lines. The detection and acquisition system 25 is connected to the data processing system 22.

[0043] Step 5: Open the inflation valve 16 on the inflation pipe 15, use the air compressor 14 to pressurize the drive pipe 5 with high-pressure gas, observe the pressure value of the control detection system 23, and close the inflation valve 16 on the inflation pipe 15 when the design pressure is reached.

[0044] Step 6: Turn on controller 21, open valve switch 20, open sealing plate 19 to release pressure, and control detection system 23 to collect data.

[0045] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A device for generating and detecting ultra-low load capacity safety, characterized in that, It includes a pipeline structure (1), a detection device (2), an inflation device (3), a sealing and opening device (4), and a control and detection system (23). The control and detection system (23) includes a pressure sensor (24), a detection and acquisition system (25), and a data processing system (22); the inflation device (3) includes an air compressor (14), an inflation pipe (15), an inflation valve (16), an exhaust pipe (17), and an exhaust valve (18); the sealing and opening device (4) includes a sealing plate (19), a valve switch (20), and a controller (21). The pipeline structure (1) includes a drive pipeline (5) and a test pipeline (6); the drive pipeline (5) and the test pipeline (6) are connected by high-strength bolts, and a threaded hole is provided at the top of the pipeline structure (1), and a pressure sensor (24) is installed in the threaded hole at the top of the pipeline structure (1); The detection device (2) is installed at the bottom of the pipe structure (1) to detect the generation of ultra-low load force. It is fixed to the pipe structure (1) by welding. The detection device (9) is installed inside the detection device (2). The sealing and opening device (4) is installed between the drive pipe (5) and the test pipe (6) to control the opening and closing of the drive pipe (5) and the test pipe (6). The inflation device (3) is connected to the drive pipe (5) through a pipe to perform inflation operation on the drive pipe (5). The detection device (2) includes an injection pipe (7), a flexible pipe (8), a detection device (9), a detection container (10), a residual pressure pipe (11), an injection pressure sensor (12), and a residual pressure sensor (13). The detection device (9) is placed inside the detection container (10). The center of the inlet of the injection pipe (7) is flush with the center of the sealing plate (19). The outlet of the injection pipe (7) is connected to the inlet of the detection device (9) through the flexible pipe (8). The rear end of the detection device (9) is connected to the residual pressure pipe (11).

2. The ultra-low load force safety generation and detection device according to claim 1, characterized in that, A threaded hole is provided on the injection pipe (7), the diameter of which matches the diameter of the injection pressure sensor (12). The injection pressure sensor (12) is installed in the threaded hole on the injection pipe (7). A threaded hole is provided on the residual pressure pipe (11), and the residual pressure sensor (13) is installed in the threaded hole on the residual pressure pipe (11).

3. The ultra-low load force safety generation and detection device according to claim 2, characterized in that, An injection pressure sensor (12), a residual pressure sensor (13), and a pressure sensor (24) are respectively placed in the injection pipe (7), the residual pressure pipe (11), and the pipe structure (1) of the detection device (2); the injection pressure sensor (12), the residual pressure sensor (13), and the pressure sensor (24) are connected to the control detection system (23) through transmission cables; the inflation device (3) pressurizes the drive pipe (5) with high-pressure gas through the air compressor (14); the sealing opening device (4) is controlled to open by the controller (21).

4. The ultra-low load force safety generation and detection device according to claim 3, characterized in that, The inflation pipe (15) in the inflation device (3) is made of steel pipe. An inflation valve (16) is installed on the inflation pipe (15). The inflation pipe (15) is connected to the drive pipe (5) by a sealed welding method. The top of the drive pipe (5) is connected to the exhaust pipe (17) by a sealed welding method. An exhaust valve (18) is installed on the exhaust pipe (17).

5. The ultra-low load force safety generation and detection device according to claim 1, characterized in that, The sealing plate (19) adopts a circular structure, and a valve switch (20) is installed on the sealing plate (19). The valve switch (20) is connected to the controller (21) through a transmission cable.

6. The ultra-low load force safety generation and detection device according to claim 1, characterized in that, The pressure sensor (24) is installed on the surface of the pipe structure (1) in a threaded installation manner. The pressure sensor (24) is connected to the detection and acquisition system (25) through a transmission line. The detection and acquisition system (25) is connected to the data processing system (22).

7. The operating method of the ultra-low load capacity safety generation and detection device according to any one of claims 1-6, characterized in that, Includes the following steps: Step 1: The drive pipe (5) and the test pipe (6) are connected by high-strength bolts. A sealing plate (19) is installed at the connection between the drive pipe (5) and the test pipe (6). A valve switch (20) is installed on the sealing plate (19). The valve switch (20) is connected to the controller (21) through a transmission cable. Step 2: Threaded holes are provided on the drive pipe (5) and the test pipe (6), and the diameter of the threaded holes matches that of the pressure sensor (24). The pressure sensor (24) is installed in the threaded holes on the drive pipe (5) and the test pipe (6). Step 3: The detection device (2) and the pipeline structure (1) are welded together. The detection equipment (9) is placed inside the detection container (10). The center of the inlet of the injection pipe (7) is flush with the center of the sealing plate (19). The outlet of the injection pipe (7) is connected to the inlet of the detection equipment (9) through a flexible pipe (8). The rear end of the detection equipment (9) is connected to the residual pressure pipe (11). A threaded hole is provided on the injection pipe (7). The diameter of the threaded hole matches the diameter of the injection pressure sensor (12). The injection pressure sensor (12) is installed in the threaded hole on the injection pipe (7). A threaded hole is provided on the residual pressure pipe (11). The residual pressure sensor (13) is installed in the threaded hole on the residual pressure pipe (11). Step 4: The pressure sensor (24) on the pipeline structure (1) and the incident pressure sensor (12) and residual pressure sensor (13) on the detection device (2) are connected to the detection and acquisition system (25) through transmission lines respectively. The detection and acquisition system (25) is connected to the data processing system (22). Step 5: Open the inflation valve (16) on the inflation pipe (15), use the air compressor (14) to pressurize the drive pipe (5) with high pressure gas, observe the pressure value of the control detection system (23), and close the inflation valve (16) on the inflation pipe (15) when the design pressure is reached. Step 6: Turn on the controller (21), open the valve switch (20), open the sealing plate (19) to release pressure, and control the detection system (23) to collect data.

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