A vulcanizing machine for rubber tire production

By introducing a linkage frame and a cooling mechanism into the rubber vulcanizing machine, automatic preheating and feeding of rubber raw materials are achieved, solving the problems of low automation and excessively high temperature after vulcanization, and improving rubber quality and the safety and stability of the equipment.

CN122100565APending Publication Date: 2026-05-29ANHUI ASTON NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ANHUI ASTON NEW MATERIAL TECHNOLOGY CO LTD
Filing Date
2026-04-22
Publication Date
2026-05-29

AI Technical Summary

Technical Problem

Existing rubber vulcanizing machines have low automation and low processing efficiency. They cannot automatically preheat and unload materials, and the temperature of the rubber after vulcanization is too high. Conventional cooling methods will contaminate the quality of the rubber.

Method used

A vulcanizing machine for rubber tire production was designed, comprising a vulcanizing chamber, a top cover, and a cooling mechanism. The top cover is equipped with an outer preheating ring cavity and an inner preheating ring cavity. The linkage frame realizes the conversion between preheating and feeding functions of raw materials. The cooling mechanism achieves synchronous cooling through a fan and a filter structure, and filters impurities from both the inner and outer sides to improve rubber quality.

Benefits of technology

It achieves efficient preheating and automated feeding of rubber raw materials, reduces the temperature of rubber after vulcanization, avoids air pollution, and improves rubber quality and the safety and stability of the equipment.

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Abstract

The application discloses a vulcanizing machine for rubber tire production and belongs to the technical field of rubber vulcanization. The top of the top cover is provided with coaxial outer preheating ring cavity and inner preheating ring cavity, the top of the top cover is movably provided with a linkage frame, the linkage frame comprises an inner meshing wall matched with the inner preheating ring cavity and an outer meshing wall matched with the outer preheating ring cavity; the cooling mechanism is fixedly installed at the bottom of the vulcanizing bin, the bottom of the vulcanizing bin is provided with a plurality of groups of discharging pipes located in the cooling cylinder, a plurality of groups of air inlets are formed on the outer wall of the cooling cylinder and are in communication with the air inlet cavity, and a main filter screen is installed on the inner wall of the air inlet cavity; a vice filter screen is installed on the inner wall of the storage cavity; a fan is arranged at the bottom of the vulcanizing bin, and the plurality of groups of discharging pipes are located around the fan. When the inner slot moves to the position of the inner exhaust hole and the outer slot moves to the position of the outer exhaust hole, the fixed discharging port is dislocated from the movable discharging port, at this time, the high-temperature waste gas preheats the raw materials and the vulcanizing agent, and the design improves the safety and practicability.
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Description

Technical Field

[0001] This invention relates to the field of rubber vulcanization technology, specifically a vulcanizing machine for rubber tire production. Background Technology

[0002] Vulcanized rubber refers to rubber that has undergone vulcanization. It possesses properties such as non-stickiness and resistance to breakage, and is used to make most rubber products. Vulcanized rubber is also called cured rubber, commonly known as rubber or rubber sheet. After vulcanization, a three-dimensional structure forms within the raw rubber, resulting in high elasticity, heat resistance, tensile strength, and insolubility in organic solvents. Vulcanization is the process of adding vulcanizing agents and cross-linking aids such as accelerators to rubber, transforming linear macromolecules into a three-dimensional network structure under specific temperature and pressure conditions. Because sulfur was initially used to achieve cross-linking of natural rubber, it is called vulcanization.

[0003] Patent application CN117774188A discloses a feeding and heating mechanism for a rubber vulcanizing machine, including a vulcanizing mechanism, a preheating mechanism, and a conveying mechanism. The vulcanizing mechanism includes a container and a feeding cylinder. The feeding cylinder is fixedly installed on the outer wall of the container, and its inner cavity is connected to the inner cavity of the container. The preheating mechanism includes a transmission cylinder and a preheating box. The radial outer wall of the transmission cylinder has ventilation holes. The transmission cylinder is rotatably installed in the inner cavity of the feeding cylinder, and its inner cavity is connected to the inner cavity of the container. The preheating box is fixedly installed on the outer wall of the feeding cylinder. The conveying mechanism includes a drive assembly and a conveying blade. The conveying blade is spirally fixedly installed on the radial outer wall of the transmission cylinder. The rotation of the transmission cylinder is controlled by the drive assembly. A stirring motor is fixedly installed on the upper end face of the container. The above structure can improve the utilization rate of energy and materials during vulcanization, reduce operating costs, and improve vulcanization efficiency.

[0004] However, the rubber vulcanizing machines disclosed above generally have a low degree of automation and low processing efficiency. They cannot automatically preheat and feed the raw materials. Furthermore, after vulcanization, the temperature of the rubber is too high. When using conventional cooling methods, dust and impurities in the air will contaminate the quality of the rubber. Therefore, there is a lack of a cooling mechanism with a filtration structure to improve the quality of the rubber. Summary of the Invention

[0005] The purpose of this invention is to address the problems of existing rubber vulcanizing machines, such as their generally low level of automation, low processing efficiency, inability to automatically preheat and feed raw materials, excessively high rubber temperature after vulcanization, and the risk of airborne dust and impurities contaminating the rubber quality when using conventional cooling methods. Therefore, there is a lack of a cooling mechanism with a filtration structure to improve rubber quality. This invention provides a vulcanizing machine for rubber tire production.

[0006] To achieve the above objectives, the technical solution of the present invention is: a vulcanizing machine for rubber tire production, comprising a vulcanizing chamber, a top cover, and a cooling mechanism. The top cover is installed on the top of the vulcanizing chamber, and the top of the top cover is provided with a coaxial outer preheating ring cavity and an inner preheating ring cavity. Multiple sets of fixed discharge ports located between the outer and inner preheating ring cavities are opened on the top cover. A linkage frame is movably installed on the top of the top cover. The linkage frame includes an inner meshing wall that cooperates with the inner preheating ring cavity and an outer meshing wall that cooperates with the outer preheating ring cavity. When the linkage frame rotates, the functions of preheating and discharging rubber raw materials can be switched. The cooling mechanism is fixedly installed at the bottom of the vulcanizing chamber. The cooling mechanism includes a cooling cylinder and a bottom cover. The bottom of the vulcanizing chamber has multiple sets of feeding pipes located inside the cooling cylinder. The cooling cylinder has an annular air inlet chamber inside, and multiple air inlets communicating with the air inlet chamber are spaced apart on the outer wall of the cooling cylinder. A main filter screen is installed on the inner wall of the air inlet chamber. The cooling cylinder also has branch air chambers communicating with the air inlet chamber. The bottom cover has a receiving chamber communicating with the branch air chambers, and a secondary filter screen is installed on the inner wall of the receiving chamber. A fan is installed at the bottom of the vulcanizing chamber, and the multiple sets of feeding pipes are located around the fan. The fan and the cooling cylinder work together to simultaneously cool the vulcanized rubber from both the inside and outside.

[0007] As a further embodiment of the present invention: multiple sets of external vent holes are provided on the inner wall of the outer preheating ring cavity, multiple sets of internal vent holes are provided on the outer wall of the inner preheating ring cavity, multiple sets of internal slots that cooperate with the internal vent holes are provided on the inner meshing wall, and multiple sets of external slots that cooperate with the external vent holes are provided on the outer meshing wall; multiple sets of moving discharge ports that cooperate with the fixed discharge port are provided between the inner meshing wall and the outer meshing wall.

[0008] As a further embodiment of the present invention: an adjusting gear ring is fixedly installed on the outer wall of the linkage frame, an adjusting motor is installed on the top of the top cover, and a drive gear that cooperates with the adjusting gear ring is installed at the output end of the adjusting motor.

[0009] As a further embodiment of the present invention: an outer T-groove is provided at the top of the outer preheating ring cavity, and an inner T-groove is provided at the top of the inner preheating ring cavity; an inner T-seat that mates with the inner T-groove is provided at the top of the inner meshing wall, and an outer T-seat that mates with the outer T-groove is provided at the top of the outer preheating ring cavity.

[0010] As a further embodiment of the present invention: multiple sets of support legs are fixedly installed on the outer wall of the vulcanizing chamber, and a control panel is also installed on the outer wall of the vulcanizing chamber; a control valve is installed in the middle of the feed pipe, and multiple sets of heating mechanisms are installed on the inner wall of the vulcanizing chamber.

[0011] As a further embodiment of the present invention: a rotating groove is provided on the inner wall of the air intake chamber, and an air intake ring is rotatably arranged in the rotating groove. Multiple sets of external purification holes that cooperate with the air intake are provided on the air intake ring at intervals, and multiple sets of protrusions are provided on the outer wall of the air intake ring.

[0012] As a further embodiment of the present invention: the cooling cylinder is further provided with a rotating cavity located on the side of the air inlet cavity, a cleaning gear ring is rotatably arranged in the rotating cavity, and multiple sets of brushes that cooperate with the main filter are arranged on the inner side of the cleaning gear ring; a drive chamber communicating with the rotating cavity is provided on the outer wall of the cooling cylinder, a cleaning motor is installed inside the drive chamber, and a main gear that meshes with the cleaning gear ring is installed at the output end of the cleaning motor.

[0013] As a further embodiment of the present invention: the cooling cylinder has multiple sets of positioning grooves on its side, and a locking groove communicating with the positioning groove is provided on the inner side of the positioning groove; multiple sets of inserts are fixedly provided on the top of the bottom cover, and the inserts include vertical parts and horizontal parts; multiple sets of telescopic cavities located on the side of the vertical parts are provided inside the bottom cover, and a locking block is movably provided in the telescopic cavity; a through screw hole is also provided at the bottom of the telescopic cavity, and a bolt is threaded in the screw hole, with the bottom end of the bolt abutting against the locking block.

[0014] As a further aspect of the present invention: multiple sets of mounting holes are provided inside the locking block, and a return spring is provided in the mounting hole, with the outer side of the return spring connected to the inner wall of the telescopic cavity.

[0015] As a further embodiment of the present invention: a slag discharge port is provided on the outer side of the receiving cavity, and an arc plate is slidably installed on the outer side of the slag discharge port; a material discharge port is provided on the bottom cover; and a stirring motor is also installed in the middle of the top cover, and a spiral shaft is provided at the output end of the stirring motor.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. This invention enables efficient vulcanization of rubber granules using a vulcanization chamber. When the inner slot moves to the position of the inner vent hole and the outer slot moves to the position of the outer vent hole, the fixed and moving feed ports are misaligned. At this time, the high-temperature exhaust gas in the vulcanization chamber preheats the raw materials and vulcanizing agent through the inner and outer vent holes. When both the inner and outer slots move to the position misaligned with the inner and outer vent holes, the fixed and moving feed ports coincide. The preheated raw materials and vulcanizing agent then fall into the vulcanization chamber below through the fixed and moving feed ports. When the fan starts, a negative pressure is created inside the cooling cylinder, allowing external air to enter the air intake chamber. With the cooperation of the fan and external airflow, the vulcanized rubber can be simultaneously cooled from both the inside and outside. This design improves the safety and practicality of the vulcanizing machine used in rubber tire production.

[0018] 2. This invention performs preliminary filtration of external air through an external purification port, causing larger impurities to adhere to the outer wall of the intake ring. Air within the intake chamber is diverted to the main and secondary filters, where smaller impurities adhere to their outer walls. As the cleaning gear ring rotates, the brush reciprocates to clean the main filter, causing impurities to adhere to the brush and rotate with it. When the cleaning brush rotates to the branch air chamber, the airflow guides the impurities into the branch air chamber and stores them in the collection chamber. This design improves the stability and flexibility of the vulcanizing machine used in rubber tire production. Attached Figure Description

[0019] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a cross-sectional view of the vulcanization chamber in this invention;

[0022] Figure 3 yes Figure 2 Enlarged view of the structure at point A in the middle;

[0023] Figure 4 This is a three-dimensional structural diagram of the linkage frame in this invention;

[0024] Figure 5 This is a cross-sectional view of the linkage frame in this invention;

[0025] Figure 6 This is a three-dimensional structural diagram of the cooling mechanism and vulcanization chamber in this invention;

[0026] Figure 7 This is a three-dimensional structural diagram of the cooling mechanism in this invention;

[0027] Figure 8This is a three-dimensional structural diagram of the cooling cylinder in this invention;

[0028] Figure 9 This is a three-dimensional structural diagram of the intake ring in this invention;

[0029] Figure 10 This is a cross-sectional view of the cooling cylinder in this invention;

[0030] Figure 11 yes Figure 10 Enlarged view of the structure at point B;

[0031] Figure 12 This is a three-dimensional structural diagram of the brush in this invention;

[0032] Figure 13 This is the three-dimensional structure of the bottom cover in this invention. Figure 1 ;

[0033] Figure 14 This is the three-dimensional structure of the bottom cover in this invention. Figure 2 ;

[0034] Figure 15 This is a three-dimensional structural diagram of the locking block in this invention.

[0035] Explanation of reference numerals in the attached figures:

[0036] 1. Vulcanizing chamber; 2. Top cover; 201. Outer preheating annular cavity; 202. Outer vent; 203. Inner preheating annular cavity; 204. Inner vent; 205. Fixed discharge port; 206. Outer T-slot; 207. Inner T-slot; 208. Linkage frame; 209. Inner meshing wall; 210. Outer meshing wall; 211. Inner slot; 212. Outer slot; 213. Moving discharge port; 214. Adjusting gear ring; 215. Outer T-slot seat; 216. Inner T-slot seat; 217. Adjusting motor; 218. Drive gear;

[0037] 3. Support legs; 4. Control panel; 5. Feed pipe; 6. Control valve;

[0038] 7. Cooling mechanism; 701. Cooling cylinder; 702. Bottom cover; 703. Air inlet chamber; 704. Air inlet; 705. Rotating groove; 706. Air inlet ring; 707. External purification hole; 708. Protrusion; 709. Main filter screen; 710. Rotating chamber; 711. Cleaning gear ring; 712. Brush; 713. Drive chamber; 714. Cleaning motor; 715. Main gear; 716. Support chamber; 717. Storage chamber 718. Secondary filter screen; 719. Slag discharge port; 720. Arc plate; 721. Discharge port; 722. Positioning groove; 723. Locking groove; 724. Insert; 725. Vertical part; 726. Horizontal part; 727. Telescopic cavity; 728. Screw hole; 729. Locking block; 730. Bolt; 731. Mounting hole; 732. Return spring; 8. Stirring motor; 9. Spiral shaft; 10. Fan; 11. Heating mechanism. Detailed Implementation

[0039] The following will be combined with the appendix Figures 1 to 15 The technical solutions of the present invention have been clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0040] This invention provides, through improvements, a vulcanizing machine for rubber tire production, such as... Figures 1-15As shown, the vulcanizing chamber includes a vulcanizing chamber 1, a top cover 2, and a cooling mechanism 7. The top cover 2 is installed on the top of the vulcanizing chamber 1. The top of the top cover 2 is provided with a coaxial outer preheating ring cavity 201 and an inner preheating ring cavity 203. Multiple sets of fixed discharge ports 205 are opened on the top cover 2 between the outer preheating ring cavity 201 and the inner preheating ring cavity 203. A linkage frame 208 is movably installed on the top of the top cover 2. The linkage frame 208 includes an inner meshing wall 209 that cooperates with the inner preheating ring cavity 203 and an outer meshing wall 210 that cooperates with the outer preheating ring cavity 201. When the linkage frame 208 rotates, the functions of preheating and discharging rubber raw materials can be switched. The cooling mechanism 7 is fixedly installed at the bottom of the vulcanizing chamber 1. The cooling mechanism 7 includes a cooling cylinder 701 and a bottom cover 702. The bottom of the vulcanizing chamber 1 is provided with multiple sets of feeding pipes 5 located inside the cooling cylinder 701. The cooling cylinder 701 has an annular air inlet chamber 703 inside. Multiple sets of air inlets 704 communicating with the air inlet chamber 703 are opened at intervals on the outer wall of the cooling cylinder 701. The inner wall of the air inlet chamber 703 is equipped with a main filter screen 709. The cooling cylinder 701 also has a branch air chamber 716 communicating with the air inlet chamber 703 inside. The bottom cover 702 has a receiving chamber 717 communicating with the branch air chamber 716 inside. The inner wall of the receiving chamber 717 is equipped with a secondary filter screen 718. The bottom of the vulcanizing chamber 1 is provided with a fan 10. Multiple sets of feeding pipes 5 are located around the fan 10. The fan 10 and the cooling cylinder 701 cooperate to cool the vulcanized rubber synchronously from both inside and outside.

[0041] In this embodiment, the vulcanizing machine for rubber tire production mainly consists of three parts: a vulcanizing chamber 1, a top cover 2, and a cooling mechanism 7. When using the equipment, rubber granules and vulcanizing agent are first placed into the vulcanizing chamber 1, and the heating mechanism 11 is activated. Then, the linkage frame 208 is rotated by adjusting the motor 217. When the inner slot 211 moves to the position of the inner exhaust port 204, and the outer slot 212 moves to the position of the outer exhaust port 202, the fixed discharge port 205 is misaligned with the moving discharge port 213. At this time, the high-temperature exhaust gas in the vulcanizing chamber 1 preheats the raw materials and vulcanizing agent through the inner exhaust port 204 and the outer exhaust port 202. After the raw materials in the vulcanizing chamber 1 are vulcanized, the control valve 6 and the fan 10 are activated. The vulcanized rubber is discharged downwards through multiple sets of discharge pipes 5. At this time, a negative pressure is formed in the cooling cylinder 701 under the action of the fan 10. External air enters the air intake chamber 703. With the cooperation of the fan 10 and the external air force, the vulcanized rubber can be cooled simultaneously from both the inside and outside. After the rubber in the vulcanizing chamber 1 is completely discharged, the linkage frame 208 is rotated by adjusting the motor 217. When the inner slot 211 moves to a position that is misaligned with the inner exhaust port 204, and the outer slot 212 moves to a position that is misaligned with the outer exhaust port 202, the fixed discharge port 205 and the moving discharge port 213 coincide. At this time, the preheated raw materials and vulcanizing agent fall into the vulcanizing chamber 1 below through the fixed discharge port 205 and the moving discharge port 213.

[0042] See appendix Figure 2 -Appendix Figure 5 Multiple sets of external vent holes 202 are provided on the inner wall of the outer preheating ring cavity 201, multiple sets of internal vent holes 204 are provided on the outer wall of the inner preheating ring cavity 203, multiple sets of internal slots 211 that cooperate with the internal vent holes 204 are provided on the inner meshing wall 209, and multiple sets of external slots 212 that cooperate with the external vent holes 202 are provided on the outer meshing wall 210; multiple sets of moving discharge ports 213 that cooperate with the fixed discharge port 205 are provided between the inner meshing wall 209 and the outer meshing wall 210.

[0043] In this embodiment: when the inner slot 211 moves to the position of the inner vent 204 and the outer slot 212 moves to the position of the outer vent 202, the fixed discharge port 205 and the moving discharge port 213 are misaligned. At this time, the high-temperature exhaust gas in the vulcanizing chamber 1 preheats the raw materials and vulcanizing agent through the inner vent 204 and the outer vent 202. When the inner slot 211 moves to the position misaligned with the inner vent 204 and the outer slot 212 moves to the position misaligned with the outer vent 202, the fixed discharge port 205 and the moving discharge port 213 coincide. At this time, the preheated raw materials and vulcanizing agent fall into the vulcanizing chamber 1 below through the fixed discharge port 205 and the moving discharge port 213.

[0044] See appendix Figure 2 An adjusting gear ring 214 is fixedly installed on the outer wall of the linkage frame 208, and an adjusting motor 217 is installed on the top of the top cover 2. A drive gear 218 that cooperates with the adjusting gear ring 214 is installed at the output end of the adjusting motor 217.

[0045] In this embodiment: In order to drive the linkage frame 208 to rotate automatically, thereby realizing the conversion between the preheating and feeding functions of the rubber raw material, an adjustable motor 217 is designed.

[0046] See appendix Figure 2 -Appendix Figure 5 The top of the outer preheating ring cavity 201 is provided with an outer T-slot 206, and the top of the inner preheating ring cavity 203 is provided with an inner T-slot 207; the top of the inner meshing wall 209 is provided with an inner T-slot seat 216 that mates with the inner T-slot 207, and the top of the outer preheating ring cavity 201 is provided with an outer T-slot seat 215 that mates with the outer T-slot 206.

[0047] In this embodiment: when the linkage frame 208 rotates along the top cover 2, in order to improve the stability during rotation, an outer T-slot 206 and an inner T-slot 207 structure that cooperate with each other are designed.

[0048] See appendix Figure 1 -Appendix Figure 2Multiple sets of support legs 3 are fixedly installed on the outer wall of the vulcanizing chamber 1, and a control panel 4 is also installed on the outer wall of the vulcanizing chamber 1; a control valve 6 is installed in the middle of the feed pipe 5, and multiple sets of heating mechanisms 11 are installed on the inner wall of the vulcanizing chamber 1.

[0049] In this embodiment: a heating mechanism 11 is designed to heat and pressurize the vulcanizing chamber 1. A control valve 6 is designed to control the opening and closing of the feed pipe 5 so as to cool down the rubber after vulcanization.

[0050] See appendix Figure 7 -Appendix Figure 9 The inner wall of the air intake chamber 703 is provided with a rotating groove 705, and an air intake ring 706 is rotatably arranged in the rotating groove 705. The air intake ring 706 is provided with a plurality of external purification holes 707 that cooperate with the air intake port 704 at intervals, and the outer wall of the air intake ring 706 is provided with a plurality of protrusions 708.

[0051] In this embodiment: a rotating groove 705 is designed to install the air intake ring 706 and ensure its rotation on the inner wall of the air intake chamber 703. A protrusion 708 structure is designed to facilitate the rotation of the air intake ring 706. When the equipment is off, the air intake ring 706 is rotated, concealing the external purification hole 707. When the air intake ring 706 rotates, the air inlet 704 on the cooling cylinder 701 scrapes against the air intake ring 706, thus cleaning off larger impurities adhering to the external purification hole 707.

[0052] See appendix Figure 10 -Appendix Figure 12 The cooling cylinder 701 also has a rotating chamber 710 located on the side of the air inlet chamber 703. A cleaning gear ring 711 is rotatably arranged inside the rotating chamber 710. Multiple sets of brushes 712 that cooperate with the main filter 709 are arranged on the inner side of the cleaning gear ring 711. A drive chamber 713 communicating with the rotating chamber 710 is arranged on the outer wall of the cooling cylinder 701. A cleaning motor 714 is installed inside the drive chamber 713. A main gear 715 that meshes with the cleaning gear ring 711 is installed at the output end of the cleaning motor 714.

[0053] In this embodiment: when the cleaning motor 714 drives the cleaning gear ring 711 to rotate, the brush 712 reciprocates to clean the main filter 709, and impurities adhere to the brush 712 and rotate with it. When the brush 712 rotates to the position of the branch air chamber 716, the airflow from the air inlet chamber 703 into the branch air chamber 716 will guide the impurities into the branch air chamber 716 and store them in the receiving chamber 717.

[0054] See appendix Figure 10 and attached Figure 13 -Appendix Figure 15The cooling cylinder 701 has multiple positioning grooves 722 on its side, and a locking groove 723 communicating with the positioning groove 722 is provided on the inner side of the positioning groove 722. Multiple inserts 724 are fixedly installed on the top of the bottom cover 702. The inserts 724 include a vertical part 725 and a horizontal part 726. Multiple telescopic cavities 727 located on the side of the vertical part 725 are provided inside the bottom cover 702. Locking blocks 729 are movably installed in the telescopic cavities 727. A through screw hole 728 is also provided at the bottom of the telescopic cavity 727. A bolt 730 is threaded in the screw hole 728. The bottom end of the bolt 730 abuts against the locking block 729.

[0055] In this embodiment: when the bottom cover 702 needs to be installed, first rotate the bottom cover 702 clockwise. When the horizontal part 726 is inserted into the locking groove 723, the initial locking is completed. Then rotate the bolt 730 inward. At this time, the locking block 729 moves outward along the telescopic cavity 727 and locks the vertical part 725 and the positioning groove 722 again.

[0056] See appendix Figure 15 The locking block 729 has multiple sets of mounting holes 731 inside, and a return spring 732 is installed in the mounting hole 731. The outer side of the return spring 732 is connected to the inner wall of the telescopic cavity 727.

[0057] In this embodiment: when internal maintenance of the cooling cylinder 701 is required, first rotate the bolt 730 outward. At this time, under the action of the return spring 732, the locking block 729 disengages from the vertical part 725 and the positioning groove 722 and retracts into the telescopic cavity 727. Then rotate the bottom cover 702, and the horizontal part 726 can be quickly unlocked after disengaging from the locking groove 723.

[0058] See appendix Figure 2 and attached Figure 13 -Appendix Figure 14 The outer side of the receiving cavity 717 is provided with a slag discharge port 719, and an arc plate 720 is slidably installed on the outer side of the slag discharge port 719; a discharge port 721 is provided on the bottom cover 702; a stirring motor 8 is also installed in the middle of the top cover 2, and a spiral shaft 9 is provided at the output end of the stirring motor 8.

[0059] In this embodiment, impurities cleaned off the main filter screen 709 by the brush 712 and impurities on the secondary filter screen 718 are stored in the receiving cavity 717. A movable arc plate 720 is designed to facilitate timely cleaning of its interior. A discharge port 721 is designed to discharge the cooled rubber and create negative pressure inside the cooling cylinder 701, thereby introducing external air for cooling. A spiral shaft 9 is designed to further improve vulcanization efficiency.

[0060] The working principle of this invention is as follows: When using the equipment, rubber granules and vulcanizing agent are first placed into the vulcanizing chamber 1, and the heating mechanism 11 is activated. Then, the linkage frame 208 is rotated by adjusting the motor 217. When the inner slot 211 moves to the position of the inner exhaust port 204, and the outer slot 212 moves to the position of the outer exhaust port 202, the fixed discharge port 205 and the moving discharge port 213 are misaligned. At this time, the high-temperature exhaust gas in the vulcanizing chamber 1 preheats the raw materials and vulcanizing agent through the inner exhaust port 204 and the outer exhaust port 202. After the raw materials in the vulcanizing chamber 1 have vulcanized, the control valve 6 and the fan 10 are activated. The vulcanized rubber is discharged downwards through multiple sets of discharge pipes 5. At this time, a negative pressure is formed in the cooling cylinder 701 under the action of the fan 10. External air enters the air inlet chamber 703. At this time, with the cooperation of the fan 10 and the external wind, the vulcanized rubber can be simultaneously cooled from both the inside and outside. After the rubber in the vulcanizing chamber 1 is completely discharged, the linkage frame 208 is driven to rotate by adjusting the motor 217. When the inner slot 211 moves to a position that is misaligned with the inner vent 204 and the outer slot 212 moves to a position that is misaligned with the outer vent 202, the fixed discharge port 205 and the moving discharge port 213 coincide. At this time, the preheated raw materials and vulcanizing agent fall into the vulcanizing chamber 1 below through the fixed discharge port 205 and the moving discharge port 213.

[0061] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and inventive features disclosed herein.

Claims

1. A vulcanizing machine for rubber tire production, comprising a vulcanizing chamber (1), a top cover (2), and a cooling mechanism (7), characterized in that: The top cover (2) is installed on the top of the vulcanizing chamber (1). The top of the top cover (2) is provided with a coaxial outer preheating ring cavity (201) and an inner preheating ring cavity (203). The top cover (2) has multiple sets of fixed discharge ports (205) located between the outer preheating ring cavity (201) and the inner preheating ring cavity (203). The top of the top cover (2) is movably installed with a linkage frame (208). The linkage frame (208) includes an inner meshing wall (209) that cooperates with the inner preheating ring cavity (203) and an outer meshing wall (210) that cooperates with the outer preheating ring cavity (201). When the linkage frame (208) rotates, the functions of preheating and discharging of rubber raw materials can be switched. The cooling mechanism (7) is fixedly installed at the bottom of the vulcanizing chamber (1). The cooling mechanism (7) includes a cooling cylinder (701) and a bottom cover (702). The bottom of the vulcanizing chamber (1) is provided with multiple sets of feed pipes (5) located inside the cooling cylinder (701). An annular air inlet chamber (703) is opened inside the cooling cylinder (701). Multiple sets of air inlets (704) communicating with the air inlet chamber (703) are opened at intervals on the outer wall of the cooling cylinder (701). A main filter screen (709) is installed on the inner wall of the air inlet chamber (703). The cooling cylinder (701) also has a branch air chamber (716) that communicates with the air inlet chamber (703) inside. The bottom cover (702) has a receiving chamber (717) that communicates with the branch air chamber (716) inside. A secondary filter screen (718) is installed on the inner wall of the receiving chamber (717). A fan (10) is provided at the bottom of the vulcanizing chamber (1). Multiple sets of feeding pipes (5) are located around the fan (10). The fan (10) and the cooling cylinder (701) cooperate to cool the vulcanized rubber synchronously from both inside and outside.

2. The vulcanizing machine for rubber tire production according to claim 1, characterized in that: The inner wall of the outer preheating ring cavity (201) is provided with multiple sets of external exhaust holes (202), the outer wall of the inner preheating ring cavity (203) is provided with multiple sets of internal exhaust holes (204), the inner meshing wall (209) is provided with multiple sets of internal slots (211) that cooperate with the internal exhaust holes (204), the outer meshing wall (210) is provided with multiple sets of external slots (212) that cooperate with the external exhaust holes (202); and multiple sets of moving discharge ports (213) that cooperate with the fixed discharge port (205) are provided between the inner meshing wall (209) and the outer meshing wall (210).

3. The vulcanizing machine for rubber tire production according to claim 1, characterized in that: An adjusting gear ring (214) is fixedly installed on the outer wall of the linkage frame (208), and an adjusting motor (217) is installed on the top of the top cover (2). The output end of the adjusting motor (217) is equipped with a drive gear (218) that cooperates with the adjusting gear ring (214).

4. A vulcanizing machine for rubber tire production according to claim 1, characterized in that: The top of the outer preheating ring cavity (201) is provided with an outer T-slot (206), and the top of the inner preheating ring cavity (203) is provided with an inner T-slot (207); the top of the inner meshing wall (209) is provided with an inner T-slot seat (216) that mates with the inner T-slot (207), and the top of the outer preheating ring cavity (201) is provided with an outer T-slot seat (215) that mates with the outer T-slot (206).

5. A vulcanizing machine for rubber tire production according to any one of claims 1-4, characterized in that: Multiple sets of support legs (3) are fixedly installed on the outer wall of the vulcanizing chamber (1), and a control panel (4) is also installed on the outer wall of the vulcanizing chamber (1); a control valve (6) is installed in the middle of the feed pipe (5), and multiple sets of heating mechanisms (11) are installed on the inner wall of the vulcanizing chamber (1).

6. A vulcanizing machine for producing rubber tires according to any one of claims 1-4, characterized in that: A rotating groove (705) is provided on the inner wall of the air intake chamber (703). An air intake ring (706) is also rotatably arranged in the rotating groove (705). Multiple sets of external purification holes (707) that cooperate with the air intake port (704) are provided on the air intake ring (706) at intervals. Multiple sets of protrusions (708) are provided on the outer wall of the air intake ring (706).

7. A vulcanizing machine for producing rubber tires according to any one of claims 1-4, characterized in that: The cooling cylinder (701) also has a rotating cavity (710) located on the side of the air inlet cavity (703). A cleaning gear ring (711) is rotatably arranged in the rotating cavity (710). Multiple sets of brushes (712) that cooperate with the main filter (709) are arranged on the inner side of the cleaning gear ring (711). A drive chamber (713) communicating with the rotating cavity (710) is arranged on the outer wall of the cooling cylinder (701). A cleaning motor (714) is installed inside the drive chamber (713). A main gear (715) that meshes with the cleaning gear ring (711) is installed at the output end of the cleaning motor (714).

8. A vulcanizing machine for producing rubber tires according to any one of claims 1-4, characterized in that: The cooling cylinder (701) has multiple sets of positioning grooves (722) on its side. The inner side of the positioning groove (722) is provided with a locking groove (723) communicating with it. The top of the bottom cover (702) is fixedly provided with multiple sets of plug-in (724). The plug-in (724) includes a vertical part (725) and a horizontal part (726). The bottom cover (702) has multiple sets of telescopic cavities (727) located on the side of the vertical part (725) inside. The telescopic cavity (727) is movably provided with a locking block (729). The bottom of the telescopic cavity (727) is also provided with a through screw hole (728). The screw hole (728) is threaded with a bolt (730). The bottom end of the bolt (730) abuts against the locking block (729).

9. A vulcanizing machine for rubber tire production according to claim 8, characterized in that: The lock block (729) has multiple sets of mounting holes (731) inside, and a return spring (732) is provided in the mounting hole (731). The outer side of the return spring (732) is connected to the inner wall of the telescopic cavity (727).

10. A vulcanizing machine for producing rubber tires according to any one of claims 1-4, characterized in that: The outer side of the receiving cavity (717) is provided with a slag discharge port (719), and an arc plate (720) is slidably installed on the outer side of the slag discharge port (719); a discharge port (721) is provided on the bottom cover (702); a stirring motor (8) is also installed in the middle of the top cover (2), and a spiral shaft (9) is provided at the output end of the stirring motor (8).

Citation Information

Patent Citations

  • Feeding and heating mechanism of rubber vulcanizing machine

    CN117774188A