A control method and device for automatic processing of a single-ended transformer and a storage medium

Abstract

This application discloses a control method, equipment, and storage medium for automated processing of single-ended transformers. The method first sequentially feeds a first magnetic core, a first winding assembly, a second winding assembly, and a second magnetic core onto a linear assembly line, simultaneously acquiring multiple sets of corresponding image information. Based on the image information and the assembly direction, the poses of the two winding assemblies are adjusted to match their axes with the assembly direction and ensure aligned docking positions. Then, the poses of the first and second magnetic cores are calibrated using the image data to ensure that the fixed positions of each component are aligned. Subsequently, the two winding assemblies are nested together to form a transformer assembly, which is then assembled onto the magnetic post of the first magnetic core. An adhesive applicator applies adhesive to the ends of the magnetic post according to preset adhesive parameters, splicing and bonding the magnetic posts of both sides of the magnetic core. Finally, the assembly is inserted into a fixing structure for locking and positioning, ultimately obtaining the finished transformer. This application can improve the overall processing accuracy and efficiency of transformers.

Description

Technical Field

[0001] This application relates to the field of automated processing technology, and in particular to a control method, equipment and storage medium for automated processing of single-ended transformers. Background Technology

[0002] The integrated transformer equipped with a portable X-ray machine is an indispensable power conversion component for the operation of the equipment. As the equipment continues to develop towards lightweight and miniaturization, the transformers that are matched with it are also becoming more compact in structure design, and the corresponding assembly and processing requirements are also constantly increasing.

[0003] Currently, the assembly of such compact transformers largely relies on manual labor. This manual assembly not only results in low overall production efficiency but also leads to fatigue from prolonged work, causing misalignment and significantly impacting product quality. Furthermore, it substantially increases on-site labor input and production costs. In addition, manual operation makes it difficult to achieve uniform and consistent alignment of various components during loading and assembly, leading to deviations in the mating positions between components. The lack of a systematic and precise control method for the overall assembly process not only affects the overall fit accuracy of the assembled transformer but also hinders continuous and efficient integrated assembly production. Summary of the Invention

[0004] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application proposes a control method, equipment, and storage medium for automated processing of single-ended transformers, which can improve overall processing accuracy and efficiency.

[0005] In a first aspect, this application provides a control method for automated processing of single-ended transformers, including: The first magnetic core, the first winding assembly, the second winding assembly, and the second magnetic core are sequentially loaded onto the straight assembly line, and the corresponding first image information, second image information, third image information, and fourth image information are collected respectively. Based on the second image information, the third image information, and the assembly direction of the straight assembly line, adjust the pose of the first winding assembly and the second winding assembly so that their axial directions are parallel to the assembly direction and their docking positions are aligned. The fifth image information of the adjusted second winding assembly is obtained, and the poses of the first magnetic core and the second magnetic core are adjusted according to the first image information, the fourth image information and the fifth image information so that the fixed positions of the first magnetic core, the second magnetic core and the second winding assembly are aligned. The second winding assembly is assembled into the first winding assembly to form a transformer assembly, and the transformer assembly is assembled onto the magnetic post of the first magnetic core; The glue-applying mechanism is controlled to apply glue to the end of the magnetic post of the first magnetic core according to preset glue-applying parameters, and the magnetic post of the second magnetic core is inserted into the transformer assembly body to contact and bond with the magnetic post of the first magnetic core. The pre-set fixing structure is passed sequentially through the fixing position between the first magnetic core, the second magnetic core and the second winding assembly to form the finished transformer.

[0006] The control method for automated processing of a single-ended transformer according to the first aspect of this application has at least the following beneficial effects: The method firstly feeds the first magnetic core, the first winding assembly, the second winding assembly, and the second magnetic core sequentially onto a straight assembly line for loading. Simultaneously, image information corresponding to each component is acquired. Then, using the image information corresponding to the winding assembly and in conjunction with the assembly direction, the poses of the two winding assemblies are adjusted to ensure their axes are parallel to the assembly direction and their docking positions are aligned. Next, the pose calibration of the first and second magnetic cores is completed using various image information. Subsequently, the entire processing flow is completed sequentially, including the assembly of the two winding assemblies, the assembly of the transformer assembly and the first magnetic core, the gluing and bonding of the magnetic column ends, and the installation and fixing of the fixing structure. Through the above method, precise pose adjustment of each component is achieved based on image recognition, enabling fully automated operation of the transformer assembly process. No manual intervention is required for alignment, assembly, and fixing operations, changing the manual assembly work mode. Furthermore, this application, while ensuring stable component assembly accuracy and finished product assembly quality, improves overall processing efficiency, reduces manpower resource consumption, and is more suitable for the mass production needs of this type of integrated transformer.

[0007] According to some embodiments of the first aspect of this application, at least two mating blocks are provided circumferentially on the inner side of the first winding assembly, and a mating groove corresponding to the mating blocks is provided circumferentially on the outer side of the second winding assembly. The step of adjusting the poses of the first winding assembly and the second winding assembly according to the second image information, the third image information, and the assembly direction of the straight assembly line, so that their axial directions are parallel to the assembly direction and their docking positions are aligned, includes: Based on the second image information and the third image information, the first axial direction of the first winding assembly and the second axial direction of the second winding assembly are determined respectively. Based on the first axial direction, the second axial direction, and the assembly direction of the straight assembly line, adjust the attitude offset angle of the first winding assembly and the second winding assembly so that the first axial direction, the second axial direction, and the assembly direction are parallel, and the first axial direction and the second axial direction are collinear; Reacquire the second and third image information of the first winding assembly and the second winding assembly after the initial adjustment; Based on the new second image information and the third image information, determine the first position information of each mating block in the first winding assembly and the second position information of each mating slot in the second winding assembly; Based on the first position information, the second position information, and the preset snap-fit ​​correspondence, the first circumferential deviation value between the first winding assembly and the second winding assembly is calculated; wherein, the snap-fit ​​correspondence is the correspondence between the mating block and the mating groove; Based on the first circumferential deviation value, the second winding assembly is controlled to rotate about the second axis direction so that each of the mating slots matches the corresponding mating block.

[0008] According to some embodiments of the first aspect of this application, the inner side of the second winding assembly is provided with a first through slot along the assembly direction, the first magnetic core is provided with a first magnetic post, the second magnetic core is provided with a second magnetic post, and the first magnetic post and the second magnetic post are provided with a second through slot and a third through slot on the same side. The step of adjusting the poses of the first magnetic core and the second magnetic core according to the first image information, the fourth image information, and the fifth image information, so that the fixed positions of the first magnetic core, the second magnetic core, and the second winding assembly are aligned, includes: Based on the first image information and the fourth image information, the direction of the third axis of the first magnetic column and the direction of the fourth axis of the second magnetic column are determined respectively. Based on the fifth image information, the second axial direction of the second winding assembly and the third position information of the first through slot are identified; The attitude offset angles of the first magnetic core and the second magnetic core are adjusted according to the second axial direction, the third axial direction, and the fourth axial direction so that the second axial direction, the third axial direction, and the fourth axial direction are collinear. Reacquire the first image information of the first magnetic core and the fourth image information of the second magnetic core after the initial adjustment; Based on the first image information and the fourth image information, determine the fourth position information of the second through slot in the first magnetic pillar and the fifth position information of the third through slot in the second magnetic pillar; Based on the third position information, the fourth position information, and the fifth position information, determine the second circumferential deviation value of the first magnetic core about the third axis direction and the third circumferential deviation value of the second magnetic core about the fourth axis direction; Based on the second circumferential deviation value, the first magnetic core is controlled to rotate around the third axial direction, and based on the third circumferential deviation value, the second magnetic core is controlled to rotate around the fourth axial direction, so that the first through slot, the second through slot, and the third through slot are aligned.

[0009] According to some embodiments of the first aspect of this application, the first magnetic core is further provided with a third magnetic post parallel to and on the same side as the first magnetic post, and the second magnetic core is further provided with a fourth magnetic post parallel to and on the same side as the second magnetic post. The third magnetic post and the fourth magnetic post are provided with a fourth through groove and a fifth through groove on the same side. After the steps of controlling the first magnetic core to rotate about the third axial direction based on the second circumferential deviation value, and controlling the second magnetic core to rotate about the fourth axial direction based on the third circumferential deviation value, the method further includes: Reacquire the first image information of the first magnetic core and the fourth image information of the second magnetic core after the second adjustment; Based on the first image information and the fourth image information, determine the sixth position information of the fourth through slot in the first magnetic pillar and the seventh position information of the fifth through slot in the second magnetic pillar; When the sixth position information and the seventh position information are not aligned, the poses of the first magnetic core and the second magnetic core are readjusted. When the sixth position information and the seventh position information are aligned, a first instruction is output to characterize that the first magnetic core, the first winding assembly, the second winding assembly, and the second magnetic core have completed alignment.

[0010] According to some embodiments of the first aspect of this application, before the step of sequentially passing the preset fixing structure through the fixing position between the first magnetic core, the second magnetic core, and the second winding assembly, the method further includes: The sixth image information of the transformer semi-finished product, which consists of the first magnetic core, the first winding assembly, the second winding assembly, and the second magnetic core, is collected after assembly. Based on the sixth image information, a first fixed channel formed by the first through slot, the second through slot, and the third through slot, and a second fixed channel formed by the fourth through slot and the fifth through slot are identified. The cleaning mechanism is controlled to repeatedly insert the first cleaning head into the first fixed channel and repeatedly insert the second cleaning head into the second fixed channel to clean the excess adhesive, until the amount of excess adhesive brought out by the first cleaning head when it is last inserted into the first fixed channel is less than a preset adhesive amount threshold, and the amount of excess adhesive brought out by the second cleaning head when it is last inserted into the second fixed channel is less than the adhesive amount threshold.

[0011] According to some embodiments of the first aspect of this application, after the step of controlling the cleaning mechanism to repeatedly insert the first cleaning head into the first fixed channel and repeatedly insert the second cleaning head into the second fixed channel to clean the excess adhesive, until the amount of first excess adhesive brought out by the first cleaning head when it is last inserted into the first fixed channel is less than a preset adhesive amount threshold, and the amount of second excess adhesive brought out by the second cleaning head when it is last inserted into the second fixed channel is less than the adhesive amount threshold, the method further includes: The first total amount of adhesive overflow from the first fixed channel is obtained based on the first amount of adhesive overflow brought out by the first cleaning head each time. The second total amount of adhesive overflow from the second fixed channel is obtained based on the amount of adhesive overflow brought out by the second cleaning head each time. The adhesive application parameters for applying adhesive to the ends of the first and third magnetic pillars are adjusted based on the first total adhesive overflow amount and the second total adhesive overflow amount.

[0012] According to some embodiments of the first aspect of this application, the fixing structure includes a first pressure plate, a second pressure plate, a first screw, a second screw, a first nut, and a second nut; the step of passing the preset fixing structure sequentially through the fixing position between the first magnetic core, the second magnetic core, and the second winding assembly to form a finished transformer includes: The sixth image information of the transformer semi-finished product, which consists of the first magnetic core, the first winding assembly, the second winding assembly, and the second magnetic core, is collected after assembly. Based on the sixth image information, a first fixed channel formed by the first through slot, the second through slot, and the third through slot, and a second fixed channel formed by the fourth through slot and the fifth through slot are identified. The first pressure plate and the second pressure plate are respectively attached to the opposite sides of the first magnetic core and the second magnetic core, and the two through holes on the first pressure plate and the second pressure plate are respectively aligned with the first fixing channel and the second fixing channel; The control fixing mechanism passes the first screw through the through hole on the first side of the first pressure plate, the first fixing channel, and the through hole on the first side of the second pressure plate in sequence, and connects the first screw to the end of the first screw on one side of the second pressure plate by means of the first nut; The fixing mechanism controls the second screw to pass through the through hole on the second side of the first pressure plate, the second fixing channel, and the through hole on the second side of the second pressure plate in sequence, and to be threadedly connected to the end of the second screw by the second nut on one side of the second pressure plate.

[0013] According to some embodiments of the first aspect of this application, after the step of sequentially passing a preset fixing structure through the fixing position between the first magnetic core, the second magnetic core, and the second winding assembly to form a finished transformer, the method further includes: Connect the preset tester to both ends of the primary winding on the second winding assembly, and control the tester to perform inductance testing on the transformer assembly to obtain the target inductance value of the transformer assembly. When the target inductance value is within the preset expected inductance value range, the finished transformer is placed in a forced-air drying oven, and the forced-air drying oven is controlled to adjust the baking temperature to a first temperature. After baking for a first duration, the baking temperature is adjusted to a second temperature and baking is continued for a second duration. Wherein, the second temperature is greater than the first temperature, and the second duration is greater than the first duration.

[0014] Secondly, this application also provides an electronic device, comprising: At least one memory; At least one processor; At least one program; The program is stored in the memory, and the processor executes at least one of the programs to implement the control method for automated processing of single-ended transformers as described in any embodiment of the first aspect.

[0015] Thirdly, this application also provides a computer-readable storage medium storing a computer-executable program for performing the control method for automated processing of a single-ended transformer as described in any embodiment of the first aspect.

[0016] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0017] Additional aspects and advantages of this application will become apparent and readily understood in conjunction with the following description of the embodiments, in which: Figure 1 Flowcharts of a control method for automated processing of single-ended transformers provided in some embodiments of this application; Figure 2 This is a schematic diagram of the structure of a finished transformer provided in some embodiments of this application; Figure 3 An exploded view of a finished transformer product provided in some embodiments of this application; Figure 4 This is a cross-sectional view of a finished transformer provided in some embodiments of this application.

[0018] The attached icons are numbered as follows: First magnetic core 100; First magnetic post 110; Third magnetic post 120; First winding assembly 200; Connecting block 210; Second winding assembly 300; Connecting slot 310; Second magnetic core 400; Second magnetic post 410; Fourth magnetic post 420; Third through slot 430; Fifth through slot 440; First pressure plate 510; Second pressure plate 520; First screw 530; Second screw 540; First nut 550; Second nut 560. Detailed Implementation

[0019] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0020] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0021] In the description of this application, the use of "first" and "second" is for the purpose of distinguishing technical features only, and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or the order of the technical features indicated.

[0022] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.

[0023] The integrated transformer equipped with a portable X-ray machine is an indispensable power conversion component for the operation of the equipment. As the equipment continues to develop towards lightweight and miniaturization, the transformers that are matched with it are also becoming more compact in structure design, and the corresponding assembly and processing requirements are also constantly increasing.

[0024] Currently, the assembly of such compact transformers largely relies on manual labor. This manual assembly not only results in low overall production efficiency but also leads to fatigue from prolonged work, causing misalignment and significantly impacting product quality. Furthermore, it substantially increases on-site labor input and production costs. In addition, manual operation makes it difficult to achieve uniform and consistent alignment of various components during loading and assembly, leading to deviations in the mating positions between components. The lack of a systematic and precise control method for the overall assembly process not only affects the overall fit accuracy of the assembled transformer but also hinders continuous and efficient integrated assembly production.

[0025] Based on this, this application provides a control method, equipment, and storage medium for automated processing of single-ended transformers to solve the aforementioned technical problems. The technical solutions provided in this application will be described in detail below.

[0026] Firstly, referring to Figures 1 to 4 This application provides a control method for automated processing of single-ended transformers, including but not limited to the following steps: Step S110: The first magnetic core 100, the first winding assembly 200, the second winding assembly 300, and the second magnetic core 400 are sequentially loaded onto the straight assembly line, and the corresponding first image information, second image information, third image information, and fourth image information are collected respectively.

[0027] Step S120: Based on the second image information, the third image information, and the assembly direction of the straight assembly line, adjust the pose of the first winding assembly 200 and the second winding assembly 300 so that their axial directions are parallel to the assembly direction and their docking positions are aligned.

[0028] Step S130: Obtain the fifth image information of the adjusted second winding assembly 300, and adjust the pose of the first magnetic core 100 and the second magnetic core 400 according to the first image information, the fourth image information and the fifth image information, so that the fixed positions of the first magnetic core 100, the second magnetic core 400 and the second winding assembly 300 are aligned.

[0029] Step S140: Assemble the second winding assembly 300 into the first winding assembly 200 to form a transformer assembly, and assemble the transformer assembly onto the magnetic post of the first magnetic core 100.

[0030] Step S150: Control the gluing mechanism to apply glue to the end of the first magnetic core 100 according to the preset gluing parameters, and insert the magnetic post of the second magnetic core 400 into the transformer assembly body to contact and bond with the magnetic post of the first magnetic core 100.

[0031] Step S160: Pass the preset fixing structure through the fixing position between the first magnetic core 100, the second magnetic core 400 and the second winding assembly 300 in sequence to form the finished transformer.

[0032] Specifically, the first winding assembly 200 can be the secondary side of the transformer, and the second winding assembly 300 can be the primary side of the transformer.

[0033] In steps S110 to S160, the method first sequentially feeds the first magnetic core 100, the first winding assembly 200, the second winding assembly 300, and the second magnetic core 400 onto a straight assembly line for loading. Simultaneously, image information corresponding to each component is acquired. Then, using the image information corresponding to the winding assembly and the assembly direction, the poses of the two winding assemblies are adjusted to ensure their axes are parallel to the assembly direction and their docking positions are aligned. Next, the pose calibration of the first magnetic core 100 and the second magnetic core 400 is completed using various image information. Subsequently, the entire processing flow is completed sequentially, including the assembly of the two winding assemblies, the assembly of the transformer assembly and the first magnetic core 100, the gluing and bonding of the magnetic column ends, and the installation and fixing of the fixing structure. Through this method, relying on image recognition to achieve precise pose adjustment of each component, the entire transformer assembly process can be automated, eliminating the need for manual intervention in alignment, assembly, and fixing operations, thus changing the work mode that relies on manual assembly. In addition, while ensuring the accuracy of component assembly and the quality of finished product assembly, this application improves the overall processing efficiency, reduces the consumption of human resources, and is more suitable for the mass production needs of this type of integrated transformer.

[0034] It is understood that the first winding assembly 200 has at least two mating blocks 210 spaced apart on its inner circumferential side, and the second winding assembly 300 has mating grooves 310 corresponding to the mating blocks 210 on its outer circumferential side. Step S120 may include, but is not limited to, the following steps: Step S210: Based on the second image information and the third image information, determine the first axis direction of the first winding assembly 200 and the second axis direction of the second winding assembly 300, respectively.

[0035] Step S220: Adjust the attitude offset angle of the first winding assembly 200 and the second winding assembly 300 according to the first axis direction, the second axis direction and the assembly direction of the straight assembly line, so that the first axis direction, the second axis direction and the assembly direction are parallel, and the first axis direction and the second axis direction are collinear.

[0036] Step S230: Reacquire the second and third image information of the first winding assembly 200 and the second winding assembly 300 after the initial adjustment.

[0037] Step S240: Based on the new second image information and third image information, determine the first position information of each mating block 210 in the first winding assembly 200 and the second position information of each mating slot 310 in the second winding assembly 300.

[0038] Step S250: Calculate the first circumferential deviation value between the first winding assembly 200 and the second winding assembly 300 based on the first position information, the second position information and the preset snap-fit ​​correspondence; wherein, the snap-fit ​​correspondence is the correspondence between the mating block 210 and the mating groove 310.

[0039] Step S260: Based on the first circumferential deviation value, control the second winding assembly 300 to rotate around the second axis so that each mating groove 310 matches the corresponding mating block 210.

[0040] In steps S210 to S260, the first axial direction of the first winding assembly 200 and the second axial direction of the second winding assembly 300 are first determined based on the second and third image information. The attitude offset angles of the first winding assembly 200 and the second winding assembly 300 are adjusted according to the axial direction and the assembly direction of the straight assembly line, so that the three directions are parallel to each other and the first axial direction and the second axial direction are collinear. After acquiring the corresponding image information again, the first position information and the second position relationship between the docking block 210 and the docking groove 310 are determined. The first circumferential deviation value is calculated in combination with the preset snap-fit ​​correspondence. Finally, the second winding assembly 300 is controlled to rotate around the second axial direction according to the first circumferential deviation value, so as to achieve precise cooperation between the docking groove 310 and the corresponding docking block 210.

[0041] In the above steps, a step-by-step control mode is adopted, first correcting the overall placement posture and then calibrating the circumferential installation position. The entire process relies on image information to complete orientation recognition and deviation calculation, and can autonomously complete the orientation correction of the first winding assembly 200 and the second winding assembly 300 without the need for manual alignment by personnel. This significantly reduces the amount of manual intervention in the assembly process, reducing labor input and costs, and avoiding assembly errors and operational oversights caused by manual judgment of position and manual adjustment of posture. It also improves the accuracy of subsequent assembly of the first and second winding assemblies, thereby improving the processing efficiency and finished product yield of the entire automated production line.

[0042] It is understood that the inner side of the second winding assembly 300 is provided with a first through slot along the assembly direction, the first magnetic core 100 is provided with a first magnetic post 110, and the second magnetic core 400 is provided with a second magnetic post 410. The first magnetic post 110 and the second magnetic post 410 are provided with a second through slot and a third through slot 430 on the same side. Step S130 may include, but is not limited to, the following steps: Step S310: Based on the first image information and the fourth image information, determine the direction of the third axis of the first magnetic post 110 and the direction of the fourth axis of the second magnetic post 410, respectively.

[0043] Step S320: Based on the fifth image information, identify the second axis direction of the second winding assembly 300 and the third position information of the first through slot.

[0044] Step S330: Adjust the attitude offset angles of the first magnetic core 100 and the second magnetic core 400 according to the second axis direction, the third axis direction and the fourth axis direction, so that the second axis direction, the third axis direction and the fourth axis direction are collinear.

[0045] Step S340: Reacquire the first image information of the first magnetic core 100 and the fourth image information of the second magnetic core 400 after the initial adjustment.

[0046] Step S350: Based on the first image information and the fourth image information, determine the fourth position information of the second through slot in the first magnetic post 110 and the fifth position information of the third through slot 430 in the second magnetic post 410.

[0047] Step S360: Based on the third position information, the fourth position information, and the fifth position information, determine the second circumferential deviation value of the first magnetic core 100 about the third axis direction and the third circumferential deviation value of the second magnetic core 400 about the fourth axis direction.

[0048] Step S370: Based on the second circumferential deviation value, control the first magnetic core 100 to rotate around the third axial direction, and based on the third circumferential deviation value, control the second magnetic core 400 to rotate around the fourth axial direction, so as to align the first through slot, the second through slot and the third through slot 430.

[0049] In steps S310 to S370, the third axis direction of the first magnetic post 110 and the fourth axis direction of the second magnetic post 410 are first determined using the first and fourth image information. Then, the second axis direction of the second winding assembly 300 and the third position information of the first through slot are identified using the fifth image information. This is used to adjust the attitude offset angle of the first magnetic core 100 and the second magnetic core 400, so that the second, third, and fourth axis directions remain collinear. Subsequently, image information is acquired again to determine the fourth position information of the second through slot and the fifth position information of the third through slot 430, thereby obtaining the second circumferential deviation value corresponding to the first magnetic core 100 and the third circumferential deviation value corresponding to the second magnetic core 400. Finally, according to the corresponding circumferential deviation values, the first magnetic core 100 is controlled to rotate around the third axis direction and the second magnetic core 400 is controlled to rotate around the fourth axis direction to complete the rotation adjustment, thereby aligning the first through slot, the second through slot, and the third through slot 430.

[0050] The above steps can automatically complete the overall attitude adjustment and slot alignment of the first magnetic core 100 and the second magnetic core 400 without the need for manual intervention in the alignment and calibration work, reducing manpower input and production costs. After the first slot, the second slot and the third slot 430 are precisely aligned, it can ensure the smooth installation of the subsequent fixing structure. The assembly form with collinear axes can also improve the fit between the magnetic core and the winding assembly, making the overall assembly structure more regular and stable, and providing a good assembly foundation for subsequent processing steps such as magnetic column gluing and bonding.

[0051] It is understood that the first magnetic core 100 is further provided with a third magnetic post 120 parallel to and on the same side as the first magnetic post 110, and the second magnetic core 400 is further provided with a fourth magnetic post 420 parallel to and on the same side as the second magnetic post 410. The third magnetic post 120 and the fourth magnetic post 420 are provided with a fourth through slot and a fifth through slot 440 on the same side. After step S370, the following steps may be included, but are not limited to: Step S410: Reacquire the first image information of the first magnetic core 100 and the fourth image information of the second magnetic core 400 after the second adjustment.

[0052] Step S420: Based on the first image information and the fourth image information, determine the sixth position information of the fourth through slot in the first magnetic post 110 and the seventh position information of the fifth through slot 440 in the second magnetic post 410.

[0053] Step S430: When the sixth position information and the seventh position information are not aligned, readjust the pose of the first magnetic core 100 and the second magnetic core 400; Step S440: When the sixth position information and the seventh position information are aligned, output a first instruction to indicate that the first magnetic core 100, the first winding assembly 200, the second winding assembly 300 and the second magnetic core 400 have completed alignment.

[0054] In steps S410 to S440, after the rotation adjustment operation of the first magnetic core 100 and the second magnetic core 400 is completed, the first image information and the fourth image information after the second adjustment are collected again. Based on the image information, the sixth position information of the fourth through slot on the third magnetic post 120 and the seventh position information of the fifth through slot 440 on the fourth magnetic post 420 are determined. The alignment of the two position information is judged. If they are not aligned, the first magnetic core 100 and the second magnetic core 400 are adjusted again. After the positions are aligned, the first command representing that the alignment of various components is completed can be output.

[0055] When the first magnetic core 100 and the second magnetic core 400 are aligned and fixed solely by the second and third through slots 430, only unilateral positioning and single-point limiting constraints can be achieved. The overall force is relatively concentrated, making assembly misalignment and insufficient connection stability prone to occur. Adding the fourth and fifth through slots 440 to the third magnetic post 120 and the fourth magnetic post 420 creates a symmetrical positioning and installation structure with the existing through slots. This allows for simultaneous alignment and verification of the overall magnetic core posture from two different directions, effectively preventing placement misalignment caused by a single positioning reference. Furthermore, it enables bidirectional synchronous locking and limiting during subsequent assembly and fixing, resulting in a more uniform force distribution after the first magnetic core 100 and the second magnetic core 400 are joined. This improves the connection strength after assembly and effectively prevents loosening and displacement of the finished product during processing and use. In addition, the docking of the fourth and fifth through slots 440 adds a secondary verification step, which no longer relies on a single position to complete the alignment judgment. It can verify the placement status of the first magnetic core 100 and the second magnetic core 400 from all angles, correct minor alignment deviations in a timely manner, further improve the accuracy of the overall position adjustment, ensure that all through slots can maintain regular alignment, and further improve the stability of automated assembly operations and the quality of finished product assembly.

[0056] It is understood that, prior to step S160, the following steps may also be included, but are not limited to: Step S510: Collect the sixth image information of the transformer semi-finished product after assembly, which consists of the first magnetic core 100, the first winding assembly 200, the second winding assembly 300, and the second magnetic core 400.

[0057] Step S520: Based on the sixth image information, identify the first fixed channel formed by the first through groove, the second through groove and the third through groove 430, and the second fixed channel formed by the fourth through groove and the fifth through groove 440.

[0058] Step S530: Control the cleaning mechanism to repeatedly insert the first cleaning head into the first fixed channel and repeatedly insert the second cleaning head into the second fixed channel to clean the excess adhesive, until the amount of first excess adhesive brought out by the first cleaning head when it is last inserted into the first fixed channel is less than the preset adhesive amount threshold, and the amount of second excess adhesive brought out by the second cleaning head when it is last inserted into the second fixed channel is less than the adhesive amount threshold.

[0059] In steps S510 to S530, before the preset fixing structure is installed, the sixth image information corresponding to the transformer semi-finished product is collected. Based on the sixth image information, the first fixing channel and the second fixing channel are identified. Then, the cleaning mechanism is controlled to allow the first cleaning head to be inserted into the first fixing channel multiple times and the second cleaning head to be inserted into the second fixing channel multiple times to complete the overflow adhesive cleaning operation until the first overflow adhesive amount and the second overflow adhesive amount are both less than the preset adhesive amount threshold, thus completing the cleaning of excess adhesive inside the channel.

[0060] Adding a channel overflow cleaning step before assembling the fixed structure can effectively remove excess glue that overflows and accumulates in the fixed channel during the magnetic column mating glue application process. This prevents the glue from solidifying and causing channel blockage, ensuring that the subsequent fixed structure can be smoothly inserted into the channel for assembly. It also prevents the accumulation of glue from affecting the fit between components, avoids structural assembly deviations caused by excess glue, and improves the quality of finished product assembly and the smoothness of the assembly operation.

[0061] It is understood that after step S530, the following steps may be included, but are not limited to: Step S610: Based on the first amount of adhesive overflow brought out by the first cleaning head from the first fixed channel each time, obtain the first total amount of adhesive overflow from the first fixed channel.

[0062] Step S620: Based on the amount of second overflow adhesive brought out by the second cleaning head from the second fixed channel each time, obtain the second total overflow adhesive amount of the second fixed channel; Step S630: Adjust the adhesive application parameters at the ends of the first magnetic post 110 and the third magnetic post 120 according to the first total adhesive overflow amount and the second total adhesive overflow amount.

[0063] In steps S610 to S630, after cleaning the excess adhesive from the two fixed channels, the first total excess adhesive amount corresponding to the first fixed channel is obtained by summing the first excess adhesive amount brought out by the first cleaning head in each cleaning. At the same time, the second total excess adhesive amount brought out by the second cleaning head in each cleaning is obtained by summing the second total excess adhesive amount corresponding to the second fixed channel. Combining the two types of total excess adhesive amounts, the adhesive application parameters used when applying adhesive to the ends of the first magnetic post 110 and the third magnetic post 120 are adjusted accordingly.

[0064] By analyzing the actual situation of excess adhesive collected from other processes, the adhesive application standards are optimized, overcoming the limitations of fixed adhesive application parameters that are difficult to adapt to actual assembly conditions. This allows for precise adaptation to the actual needs of magnetic core mating and assembly. It effectively reduces excess adhesive overflow during subsequent processing, lowers the probability of adhesive accumulation inside the channels, and avoids insufficient adhesive application affecting the bonding effect between magnetic cores, achieving adaptive control of the adhesive application process.

[0065] In one embodiment, the adjustable adhesive application parameters mainly include commonly used parameters for automated adhesive application, such as adhesive flow rate, end application duration, application speed, and application coverage. When the calculated first and second total adhesive overflow values ​​are too large, it indicates that the total amount of adhesive applied to the ends of the first magnetic post 110 and the third magnetic post 120 is excessive, which is prone to overflow and accumulation. In this case, the adhesive flow rate of the adhesive application mechanism can be reduced, the application duration at the ends of the magnetic posts can be shortened, and the application area can be reduced, thereby reducing the amount of adhesive used per application and reducing the occurrence of adhesive overflow from the source. If the calculated total adhesive overflow is too small, it means that the adhesive supply at the magnetic post docking position is insufficient and cannot meet the requirements for stable bonding. In this case, the adhesive flow rate can be appropriately increased, the application time can be extended, and the end application coverage area can be widened to ensure sufficient adhesive filling at the magnetic post docking position, balancing bonding strength and reasonable adhesive application.

[0066] It is understood that the fixing structure includes a first pressure plate 510, a second pressure plate 520, a first screw 530, a second screw 540, a first nut 550, and a second nut 560. Step S160 may include, but is not limited to, the following steps: Step S710: Collect the sixth image information of the transformer semi-finished product after assembly, which consists of the first magnetic core 100, the first winding assembly 200, the second winding assembly 300, and the second magnetic core 400.

[0067] Step S720: Based on the sixth image information, identify the first fixed channel formed by the first through slot, the second through slot and the third through slot 430, and the second fixed channel formed by the fourth through slot and the fifth through slot 440.

[0068] Step S730: Attach the first pressure plate 510 and the second pressure plate 520 to the opposite sides of the first magnetic core 100 and the second magnetic core 400, respectively, and align the two through holes on the first pressure plate 510 and the second pressure plate 520 with the first fixed channel and the second fixed channel, respectively.

[0069] Step S740: Control the fixing mechanism to pass the first screw 530 through the through hole on the first side of the first pressure plate 510, the first fixing channel, and the through hole on the first side of the second pressure plate 520 in sequence, and thread the first nut 550 to the end of the first screw 530 on one side of the second pressure plate 520.

[0070] Step S750: Control the fixing mechanism to pass the second screw 540 sequentially through the through hole on the second side of the first pressure plate 510, the second fixing channel, and the through hole on the second side of the second pressure plate 520, and thread it to the end of the second screw 540 through the second nut 560 on one side of the second pressure plate 520.

[0071] Specifically, steps S710 to S720 are the same as steps S510 to S520. That is, if steps S510 to S520 are completed in the glue overflow cleaning step, then steps S710 to S720 do not need to be performed again in the fixing step.

[0072] In steps S710 to S750, after cleaning the excess adhesive, the sixth image information of the transformer semi-finished product is acquired. Based on the image information, the first fixed channel and the second fixed channel are identified and located. The first pressure plate 510 and the second pressure plate 520 are respectively attached to the opposite sides of the first magnetic core 100 and the second magnetic core 400, so that the through holes on the two pressure plates are aligned with the two fixed channels. Then, the fixing mechanism sequentially inserts the first screw 530 and the second screw 540 into the corresponding through holes and fixed channels. Finally, the first nut 550 and the second nut 560 are used to complete the threaded locking assembly, thereby completing the overall fixing operation and obtaining the finished transformer.

[0073] The first pressure plate 510 and the second pressure plate 520, together with two sets of screws and nuts, are used for double-sided symmetrical locking and fixing. This can form a uniform pressing and constraint effect on the first magnetic core 100, the second magnetic core 400, and the two sets of winding assemblies, effectively strengthening the combination state between the components and preventing components from becoming loose or shifting during use. Visual positioning is used to achieve precise alignment between the through holes and the fixing channels, making the screw insertion operation smoother and more stable. The entire locking and fixing process is completed automatically without manual tightening. While improving the efficiency of the assembly operation, it can also ensure that all assembly positions are subjected to uniform force, further improving the overall structural stability and reliability of the transformer.

[0074] It is understood that after step S160, the following steps may be included, but are not limited to: Step S810: Connect the preset tester to both ends of the primary winding on the second winding assembly 300, and control the tester to perform inductance testing on the transformer assembly to obtain the target inductance value of the transformer assembly.

[0075] Step S820: When the target inductance value is within the preset expected inductance value range, place the finished transformer into the forced-air drying oven, and control the forced-air drying oven to adjust the baking temperature to the first temperature. After baking for the first time, adjust the baking temperature to the second temperature and continue baking for the second time. The second temperature is greater than the first temperature, and the second time is greater than the first time.

[0076] In steps S810 to S820, after completing the fixed assembly of the finished transformer, the preset tester is connected to both ends of the primary winding of the second winding assembly 300. The inductance of the transformer assembly is detected by the tester and the target inductance value is obtained. After confirming that the target inductance value is within the preset expected inductance value range, the finished transformer is sent into the forced-air drying oven. The baking temperature is first adjusted to the first temperature for the first baking time, and then the temperature is increased to a higher second temperature to complete the second baking time.

[0077] Specifically, the preset expected inductance value range is 365uH-430uH. When the target inductance value is between 365uH and 430uH, it indicates that the transformer's finished inductance test is qualified. The first temperature is 60℃, and the first duration is 0.5h. The second temperature is 120℃, and the second duration is 1.5h.

[0078] Conducting inductance testing first allows for early verification of the transformer's electrical performance, quickly eliminating substandard products and ensuring that the basic performance of the finished product meets standards. Adopting a segmented baking mode, first low temperature and then high temperature, can gradually dry the moisture and excess water in the adhesive left during assembly, and smoothly complete the curing of the adhesive. This not only improves the bonding strength at the magnetic core mating points, but also avoids the adverse effects of sudden temperature changes on internal assembly components, further stabilizing the overall structure and operational stability of the finished transformer.

[0079] In a second aspect, this application also provides an electronic device, comprising: at least one memory; at least one processor; at least one program; the program is stored in the memory, and the processor executes the at least one program to implement a control method for automated processing of a single-ended transformer as described in any embodiment of the first aspect.

[0080] In this electronic device, the first magnetic core 100, the first winding assembly 200, the second winding assembly 300, and the second magnetic core 400 are first sequentially fed onto a linear assembly line. Simultaneously, image information corresponding to each component is acquired. Then, using the image information corresponding to the winding assembly and in conjunction with the assembly direction, the positions of the two winding assemblies are adjusted to ensure their axes are parallel to the assembly direction and their mating positions are aligned. Next, the positions of the first magnetic core 100 and the second magnetic core 400 are calibrated using various image information. Subsequently, the assembly of the two winding assemblies, the assembly of the transformer assembly with the first magnetic core 100, the gluing and bonding of the magnetic column ends, and the installation and fixing of the fixing structure are completed sequentially. Through this method, precise position adjustment of each component is achieved based on image recognition, enabling fully automated operation of the transformer assembly process. No manual intervention is required for alignment, assembly, and fixing operations, changing the manual assembly work mode. Furthermore, this application, while ensuring stable component assembly accuracy and finished product assembly quality, improves overall processing efficiency, reduces manpower resource consumption, and is more suitable for the mass production needs of this type of integrated transformer.

[0081] Memory, as a non-transitory computer-readable storage medium, can be used to store non-transitory software programs, non-transitory computer-executable programs, and signals, such as the program instructions / signals corresponding to the processing module in the embodiments of this application. The processor executes various functional applications and data processing by running the non-transitory software programs, instructions, and signals stored in the memory, thereby implementing the touch signal extraction method of the above-described method embodiments.

[0082] The memory may include a program storage area and a data storage area. The program storage area may store the operating system and applications required for at least one function; the data storage area may store data related to the aforementioned touch signal extraction method. Furthermore, the memory may include high-speed random access memory and non-transitory memory, such as at least one disk storage device, flash memory device, or other non-transitory solid-state storage device. In some embodiments, the memory may optionally include memory remotely located relative to the processor, and these remote memories can be connected to the processing module via a network. Examples of such networks include, but are not limited to, the Internet, corporate intranets, local area networks, mobile communication networks, and combinations thereof.

[0083] One or more signals are stored in a memory, and when executed by one or more processors, the touch signal extraction method in any of the above method embodiments is performed.

[0084] Thirdly, embodiments of this application provide a computer-readable storage medium storing a computer program that is executed by one or more processors, enabling the one or more processors to perform the control method for automated processing of single-ended transformers in the above method embodiments.

[0085] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0086] Based on the above description of the embodiments, those skilled in the art will understand that all or some of the steps and systems in the methods disclosed above can be implemented as software, firmware, hardware, and suitable combinations thereof. Some or all physical components can be implemented as software executed by a processor, such as a central processing unit, digital signal processor, or microprocessor, or as hardware, or as an integrated circuit, such as an application-specific integrated circuit. Such software can be distributed on a computer-readable medium, which may include computer storage media (or non-transitory media) and communication media (or transient media). As is known to those skilled in the art, the term computer storage media includes volatile and non-volatile, removable and non-removable media implemented in any method or technology for storing information (such as computer-readable signals, data structures, program modules, or other data). Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technologies, CD-ROM, digital versatile disc (DVD) or other optical disc storage, magnetic cartridges, magnetic tape, disk storage or other magnetic storage devices, or any other medium that can be used to store desired information and is accessible by a computer. Furthermore, as is known to those skilled in the art, communication media typically contain computer-readable signals, data structures, program modules, or other data in modulated data signals such as carrier waves or other transmission mechanisms, and may include any information delivery medium.

[0087] It should be understood that in this application, "at least one (item)" means one or more, and "more than" means two or more. "And / or" is used to describe the relationship between related objects, indicating that three relationships can exist. For example, "A and / or B" can represent three cases: only A exists, only B exists, and both A and B exist simultaneously, where A and B can be singular or plural. The character " / " generally indicates that the preceding and following related objects are in an "or" relationship. "At least one (item) of the following" or similar expressions refer to any combination of these items, including any combination of single or plural items. For example, at least one (item) of a, b, or c can represent: a, b, c, "a and b", "a and c", "b and c", or "a and b and c", where a, b, and c can be single or multiple.

[0088] In the several embodiments provided in this application, it should be understood that the disclosed apparatus and methods can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative; for instance, the division of the units described above is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interfaces; the indirect coupling or communication connection between apparatuses or units may be electrical, mechanical, or other forms.

[0089] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0090] Furthermore, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit.

[0091] If the integrated unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or all or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes multiple instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods of the various embodiments of this application. The aforementioned storage medium includes various media capable of storing programs, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.

[0092] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application.

Claims

1. A control method for automated processing of a single-ended transformer, characterized in that, include: The first magnetic core, the first winding assembly, the second winding assembly, and the second magnetic core are sequentially loaded onto the straight assembly line, and the corresponding first image information, second image information, third image information, and fourth image information are collected respectively. Based on the second image information, the third image information, and the assembly direction of the straight assembly line, adjust the pose of the first winding assembly and the second winding assembly so that their axial directions are parallel to the assembly direction and their docking positions are aligned. The fifth image information of the adjusted second winding assembly is obtained, and the poses of the first magnetic core and the second magnetic core are adjusted according to the first image information, the fourth image information and the fifth image information so that the fixed positions of the first magnetic core, the second magnetic core and the second winding assembly are aligned. The second winding assembly is assembled into the first winding assembly to form a transformer assembly, and the transformer assembly is assembled onto the magnetic post of the first magnetic core; The glue-applying mechanism is controlled to apply glue to the end of the magnetic post of the first magnetic core according to preset glue-applying parameters, and the magnetic post of the second magnetic core is inserted into the transformer assembly body to contact and bond with the magnetic post of the first magnetic core. The pre-set fixing structure is passed sequentially through the fixing position between the first magnetic core, the second magnetic core and the second winding assembly to form the finished transformer.

2. The control method for automated processing of single-ended transformers according to claim 1, characterized in that, The first winding assembly has at least two mating blocks spaced apart on its inner circumferential side, and the second winding assembly has mating grooves on its outer circumferential side corresponding to the mating blocks. The step of adjusting the poses of the first winding assembly and the second winding assembly according to the second image information, the third image information, and the assembly direction of the straight assembly line, so that their axial directions are parallel to the assembly direction and their docking positions are aligned, includes: Based on the second image information and the third image information, the first axial direction of the first winding assembly and the second axial direction of the second winding assembly are determined respectively. Based on the first axial direction, the second axial direction, and the assembly direction of the straight assembly line, adjust the attitude offset angle of the first winding assembly and the second winding assembly so that the first axial direction, the second axial direction, and the assembly direction are parallel, and the first axial direction and the second axial direction are collinear; Reacquire the second and third image information of the first winding assembly and the second winding assembly after the initial adjustment; Based on the new second image information and the third image information, determine the first position information of each mating block in the first winding assembly and the second position information of each mating slot in the second winding assembly; Based on the first position information, the second position information, and the preset snap-fit ​​correspondence, the first circumferential deviation value between the first winding assembly and the second winding assembly is calculated; wherein, the snap-fit ​​correspondence is the correspondence between the mating block and the mating groove; Based on the first circumferential deviation value, the second winding assembly is controlled to rotate about the second axis so that each of the mating slots matches the corresponding mating block.

3. The control method for automated processing of single-ended transformers according to claim 1, characterized in that, The inner side of the second winding assembly is provided with a first through slot along the assembly direction, the first magnetic core is provided with a first magnetic post, the second magnetic core is provided with a second magnetic post, and the first magnetic post and the second magnetic post are provided with a second through slot and a third through slot on the same side; The step of adjusting the poses of the first magnetic core and the second magnetic core according to the first image information, the fourth image information, and the fifth image information, so that the fixed positions of the first magnetic core, the second magnetic core, and the second winding assembly are aligned, includes: Based on the first image information and the fourth image information, the direction of the third axis of the first magnetic column and the direction of the fourth axis of the second magnetic column are determined respectively. Based on the fifth image information, the second axial direction of the second winding assembly and the third position information of the first through slot are identified; Based on the second axial direction, the third axial direction, and the fourth axial direction, adjust the attitude offset angle of the first magnetic core and the second magnetic core so that the second axial direction, the third axial direction, and the fourth axial direction are collinear; Reacquire the first image information of the first magnetic core and the fourth image information of the second magnetic core after the initial adjustment; Based on the first image information and the fourth image information, determine the fourth position information of the second through slot in the first magnetic pillar and the fifth position information of the third through slot in the second magnetic pillar; Based on the third position information, the fourth position information, and the fifth position information, determine the second circumferential deviation value of the first magnetic core about the third axis direction and the third circumferential deviation value of the second magnetic core about the fourth axis direction; Based on the second circumferential deviation value, the first magnetic core is controlled to rotate around the third axial direction, and based on the third circumferential deviation value, the second magnetic core is controlled to rotate around the fourth axial direction, so that the first through slot, the second through slot, and the third through slot are aligned.

4. The control method for automated processing of single-ended transformers according to claim 3, characterized in that, The first magnetic core is further provided with a third magnetic post that is parallel to and on the same side as the first magnetic post, and the second magnetic core is further provided with a fourth magnetic post that is parallel to and on the same side as the second magnetic post. The third magnetic post and the fourth magnetic post are provided with a fourth through slot and a fifth through slot on the same side. After the steps of controlling the first magnetic core to rotate about the third axial direction based on the second circumferential deviation value, and controlling the second magnetic core to rotate about the fourth axial direction based on the third circumferential deviation value, the method further includes: Reacquire the first image information of the first magnetic core and the fourth image information of the second magnetic core after the second adjustment; Based on the first image information and the fourth image information, determine the sixth position information of the fourth through slot in the first magnetic pillar and the seventh position information of the fifth through slot in the second magnetic pillar; When the sixth position information and the seventh position information are not aligned, the poses of the first magnetic core and the second magnetic core are readjusted. When the sixth position information and the seventh position information are aligned, a first instruction is output to characterize that the first magnetic core, the first winding assembly, the second winding assembly, and the second magnetic core have completed alignment.

5. The control method for automated processing of single-ended transformers according to claim 4, characterized in that, Before the step of sequentially passing the preset fixing structure through the fixing position between the first magnetic core, the second magnetic core, and the second winding assembly, the method further includes: The sixth image information of the transformer semi-finished product, which consists of the first magnetic core, the first winding assembly, the second winding assembly, and the second magnetic core, is collected after assembly. Based on the sixth image information, a first fixed channel formed by the first through slot, the second through slot, and the third through slot, and a second fixed channel formed by the fourth through slot and the fifth through slot are identified. The cleaning mechanism is controlled to repeatedly insert the first cleaning head into the first fixed channel and repeatedly insert the second cleaning head into the second fixed channel to clean the excess adhesive, until the amount of excess adhesive brought out by the first cleaning head when it is last inserted into the first fixed channel is less than a preset adhesive amount threshold, and the amount of excess adhesive brought out by the second cleaning head when it is last inserted into the second fixed channel is less than the adhesive amount threshold.

6. The control method for automated processing of single-ended transformers according to claim 5, characterized in that, After the step of the control cleaning mechanism repeatedly inserting the first cleaning head into the first fixed channel and repeatedly inserting the second cleaning head into the second fixed channel to clean the excess adhesive, until the amount of first excess adhesive brought out by the first cleaning head during the last insertion into the first fixed channel is less than a preset adhesive amount threshold, and the amount of second excess adhesive brought out by the second cleaning head during the last insertion into the second fixed channel is less than the adhesive amount threshold, the method further includes: The first total amount of adhesive overflow from the first fixed channel is obtained based on the first amount of adhesive overflow brought out by the first cleaning head each time. The second total amount of adhesive overflow from the second fixed channel is obtained based on the amount of adhesive overflow brought out by the second cleaning head each time. The adhesive application parameters for applying adhesive to the ends of the first and third magnetic pillars are adjusted based on the first total adhesive overflow amount and the second total adhesive overflow amount.

7. The control method for automated processing of single-ended transformers according to claim 4, characterized in that, The fixing structure includes a first pressure plate, a second pressure plate, a first screw, a second screw, a first nut, and a second nut; the step of sequentially passing the preset fixing structure through the fixing positions between the first magnetic core, the second magnetic core, and the second winding assembly to form a finished transformer includes: The sixth image information of the transformer semi-finished product, which consists of the first magnetic core, the first winding assembly, the second winding assembly, and the second magnetic core, is collected after assembly. Based on the sixth image information, a first fixed channel formed by the first through slot, the second through slot, and the third through slot, and a second fixed channel formed by the fourth through slot and the fifth through slot are identified. The first pressure plate and the second pressure plate are respectively attached to the opposite sides of the first magnetic core and the second magnetic core, and the two through holes on the first pressure plate and the second pressure plate are respectively aligned with the first fixing channel and the second fixing channel; The control fixing mechanism passes the first screw through the through hole on the first side of the first pressure plate, the first fixing channel, and the through hole on the first side of the second pressure plate in sequence, and connects the first screw to the end of the first screw on one side of the second pressure plate by means of the first nut; The fixing mechanism controls the second screw to pass through the through hole on the second side of the first pressure plate, the second fixing channel, and the through hole on the second side of the second pressure plate in sequence, and to be threadedly connected to the end of the second screw by the second nut on one side of the second pressure plate.

8. The control method for automated processing of single-ended transformers according to claim 1, characterized in that, After the step of sequentially passing the preset fixing structure through the fixing position between the first magnetic core, the second magnetic core, and the second winding assembly to form the finished transformer, the method further includes: Connect the preset tester to both ends of the primary winding on the second winding assembly, and control the tester to perform inductance testing on the transformer assembly to obtain the target inductance value of the transformer assembly. When the target inductance value is within the preset expected inductance value range, the finished transformer is placed in a forced-air drying oven, and the forced-air drying oven is controlled to adjust the baking temperature to a first temperature. After baking for a first duration, the baking temperature is adjusted to a second temperature and baking is continued for a second duration. Wherein, the second temperature is greater than the first temperature, and the second duration is greater than the first duration.

9. An electronic device, characterized in that, include: At least one memory; At least one processor; At least one program; The program is stored in the memory, and the processor executes at least one of the programs to implement the control method for automated processing of single-ended transformers as described in any one of claims 1 to 8.

10. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores a computer-executable program for performing the control method for automated processing of a single-ended transformer as described in any one of claims 1 to 8.

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