A gradient eggshell type nickel-based hydrogenation catalyst, a preparation method and application thereof

By preparing a gradient eggshell-type nickel-based hydrogenation catalyst, the problems of uneven distribution of active components and insufficient thermal management in the process of aromatic hydrogenation were solved, achieving efficient and stable aromatic conversion and side reaction suppression, with advantages of long life and low cost.

CN122399818APending Publication Date: 2026-07-17CHINA UNIV OF PETROLEUM (EAST CHINA)
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHINA UNIV OF PETROLEUM (EAST CHINA)
Filing Date
2026-04-03
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing eggshell-type nickel-based catalysts face challenges in industrial applications, such as difficulty in controlling the uniformity of active component distribution, controllability of shell thickness, and maintaining activity over a wide temperature range. These issues lead to frequent side reactions during aromatic hydrogenation and insufficient catalyst stability.

Method used

A gradient eggshell-type nickel-based hydrogenation catalyst is adopted. A wettability barrier is formed by pretreatment of the support with a hydrophobic reagent. Combined with multi-metal promoters, the active components are distributed in a gradient on the surface of the support, the diffusion path and thermal management are optimized, and promoters such as Cu, Fe, La, Ce, Co, W and Zn are introduced to enhance the catalytic performance.

Benefits of technology

It significantly improves the aromatic hydrocarbon conversion and selectivity of the catalyst, suppresses side reactions, extends catalyst life, reduces production costs, and adapts to the needs of various catalytic reactions.

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Abstract

本发明公开了一种梯度蛋壳型镍基加氢催化剂及其制备方法和应用,属于催化剂制备技术领域,该催化剂以镍为主要活性中心,引入金属助剂形成多元金属活性体系,活性组分以梯度蛋壳型分布于经疏水试剂预处理的载体表层,载体表面的浸润性屏障实现了活性组分梯度分布的精准调控。该催化剂可用于单环或多环芳烃的加氢饱和反应制备环烷烃,凭借梯度蛋壳型结构显著缩短传质路径、提升活性位点利用率,同时有效降低反应床层温差、避免局部过热,抑制开环、积碳等副反应,兼具高加氢活性、优异的选择性与稳定性,制备工艺简单、成本低廉,适合大规模工业化应用。
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