A metal bellows anti-leakage performance detection device and production process

The metal bellows detection device, which combines an image sensor and a fluorescent tracer, enables automated and quantitative detection of the anti-leakage performance of metal bellows. This solves the problems of detection accuracy and complex working condition simulation in existing technologies, and improves the effectiveness and reliability of the detection results.

CN122409083APending Publication Date: 2026-07-17JIANGXI HUADA ENG MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
JIANGXI HUADA ENG MATERIALS CO LTD
Filing Date
2026-05-12
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing metal corrugated pipe leakage resistance testing devices rely on manual observation, making it difficult to quantitatively analyze leakage at the micron-level pore size, and they cannot simulate complex working conditions, resulting in poor accuracy and repeatability of test results.

Method used

By employing machine vision technology based on image sensors combined with fluorescent tracers, complex bending detection of metal bellows is achieved through a support flexible shaft driven by a control system. Leakage points are identified using a CCD camera and a ring excitation light source. The support flexible shaft, connected by an electric universal joint, achieves complex bending under the drive of the control system.

Benefits of technology

It enables automated and quantitative testing of the anti-leakage performance of metal corrugated pipes, improves the effectiveness and reliability of test results, solves the problems of missed detection and false detection in manual visual inspection, and provides continuous and uniform support when the flexible shaft is bent, protecting the inner wall of the corrugated pipe.

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Abstract

本发明属于波纹管检测技术领域,公开一种金属波纹管抗渗漏性能检测装置及生产工艺,包括机架、固定架、移动架及由若干软轴子体经电动万向节连接而成的支撑软轴,支撑软轴穿入波纹管内部,通过电动万向节实现三维空间内任意弯曲定型;软轴子体设有可径向调节的弧形支撑板及滚球,将滑动摩擦转化为滚动摩擦,第二移动座设有注入管,向波纹管内注入含荧光示踪剂的加压溶液;第一移动座设有排放管,图像检测机构包括环形导轨、CCD相机及与示踪剂波长相匹配的环形激发光源,沿弯曲管壁自动行走并采集荧光图像,自动识别渗漏区域并计算面积。本发明能够模拟复杂弯曲工况,实现渗漏点的自动化、定量化检测,检测精度高,适用管径范围广。
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