A tuna can production line data acquisition and collaborative control method

By collecting density and volume data of individual cans on the tuna canning production line and combining this with a dynamic queue driven by physical pulses to dynamically adjust process parameters, the problems of inconsistent product quality and difficulty in data traceability were solved, achieving high-precision collaborative control and traceability of the production line.

CN122411301APending Publication Date: 2026-07-17DAYANG SHIJIA (ZHOUSHAN) SUPERIOR PROD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
DAYANG SHIJIA (ZHOUSHAN) SUPERIOR PROD CO LTD
Filing Date
2026-04-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing tuna canning production lines lack parameter-based collaborative control based on the actual physical state of the materials, resulting in inconsistent product quality and difficulties in synchronizing data flow with physical material flow, making it difficult to achieve precise traceability at the single-can level.

Method used

The current density is calculated by collecting the actual volume and net weight of a single tank, generating feature tuples. Combined with a dynamic queue driven by physical pulses, the data flow and physical displacement are synchronized. The parameters of the thawing chamber are adjusted by using density discrete variance feedback, dynamically adjusting the amount of soup added and the spray flow rate, calculating the constant temperature sterilization time, and setting up an error prevention compensation verification mechanism to ensure the accuracy of traceability records.

Benefits of technology

It achieves data and physical synchronization under equipment speed fluctuations, dynamically adjusts process parameters to improve product quality consistency, establishes a single-tank-level quality traceability system, and ensures the accuracy of traceability records.

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Abstract

本发明涉及工业自动化控制技术领域,公开了一种金枪鱼罐头生产线数据采集与协同控制方法,该方法采集单罐实际占有体积与净重计算当前密度,生成特征元组并写入物理脉冲驱动的动态队列中;提取当前密度计算方差,超出工艺基线时调节解冻室参数;结合有效特征元组计算目标加汤体积并执行加汤,将固液质量比更新至特征元组;依据固液质量比调节洗罐喷淋阀门开度以调整热焓注入量;提取同一杀菌釜内的特征元组计算平均固液质量比及标准差,推导恒温保持时间并执行高温杀菌;最后将码垛位置、杀菌参数与特征元组关联归档生成追溯记录。本发明实现了生产线各工序基于物料真实物理状态的参数协同控制,提高了单罐数据追溯的准确性与产品质量的一致性。
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