PCB board phased repair method and system based on AOI detection data

By using globally unique QR code identification and data association with database index tables, combined with grade-based sorting, buffer scheduling, and multi-condition inspection, the problem of data association and resource utilization between AOI scanning and manual inspection in different stages is solved, realizing the automation and closed-loop management of PCB board inspection, and improving inspection efficiency and quality assurance.

CN122414933APending Publication Date: 2026-07-17KAIPING ELEC & ELTEK CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
KAIPING ELEC & ELTEK CO LTD
Filing Date
2026-06-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the PCB board inspection process, which involves AOI scanning and manual inspection in stages, there are problems such as poor data correlation, low processing efficiency, waste of resources, and insufficient quality assurance.

Method used

The PCB board is identified by a globally unique QR code, and data association is achieved by combining it with a database index table. Through grade-based traffic diversion, buffer scheduling and multi-condition checking mechanisms, automated traffic diversion and closed-loop management are realized, including fixed-point re-inspection and load balancing.

Benefits of technology

It improved maintenance efficiency, reduced manual intervention, ensured factory quality, optimized resource utilization, and achieved full-process automation and closed-loop management from scanning to re-inspection.

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Abstract

本发明公开了一种基于AOI检测数据的PCB板分阶段检修方法及系统。该方法包括:在第一阶段,AOI扫描设备读取PCB板的全局唯一二维码,将检测数据与该二维码关联存储;在第二阶段,完成扫描的PCB板经收板后重新进板,由分板机扫码设备读取二维码并调取检测数据;根据检测数据执行品级分流,将全OK板直接放行至成品包装区;将需要处理的板分配至人工工位进行检修并确认;将完成人工处理的板重新送入AOI扫描设备进行定点复检,复检通过则放行,不通过则返回再次处理。本发明在AOI扫描与人工检修分阶段进行的前提下,实现了全流程的自动化调度与闭环质量控制。
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