Tea leaf withering and rocking integrated device
An integrated device with elevators and conveyors automates the withering and shaking of tea leaves, addressing the inefficiencies of separate operations and enabling continuous processing in oolong tea production.
Patent Information
- Application Number
- CN202421222558.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing production process of oolong tea requires separate withering and shaking operations, leading to high operation intensity and non-continuous processing.
An integrated device comprising multiple elevators, conveyors, and shaking machines that facilitate continuous withering and shaking of tea leaves through automated material handling and distribution.
Enables continuous and automated operation of withering and shaking processes, reducing manual intervention and enhancing operational efficiency.
Smart Images

Figure CN222129236U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to integrated equipment for withering and shaking oolong tea, namely raw tea, which can realize automatic and continuous operation. Background Art
[0002] The production process of oolong tea requires withering and shaking operations, both of which are independent operations. That is, after withering, the tea leaves are manually fed into a shaking machine. This method has high operation intensity and cannot achieve continuous operation. Utility Model Content
[0003] The utility model aims to provide an integrated device for withering and shaking tea leaves, and solves the technical problem of providing an integrated device for continuous withering and shaking of tea leaves.
[0004] The integrated device for withering and shaking tea leaves comprises a first elevator, a spreading and withering machine, a second elevator, a shaking assembly and a second conveyor; the discharge end of the first elevator is arranged with the feed end of the spreading and withering machine, and the spreading and withering machine is provided with multiple layers of conveyor belts and motors arranged up and down; the motor drives the conveyor belt to move, and the discharge end of the spreading and withering machine is arranged with the feed end of the second elevator; the shaking assembly is designed with a first conveyor, a first conveying bracket, a sliding material distribution vehicle, a second conveying bracket and a shaking machine; the feed end of the first conveyor is arranged with the discharge end of the second elevator, the first conveyor is fixed on the first conveying bracket, the material distribution vehicle slides on the second conveying bracket and is at the discharge end position of the first conveyor, the material distribution vehicle has a discharge port, and the discharge port corresponds to the feed port of the shaking machine; the shaking machine has a discharge position coordinated with the second conveyor, and the second conveyor is back-connected to the feed end position of the first elevator.
[0005] The first elevator comprises a motor, an inclined conveyor belt and a fixed frame; the motor and the conveyor belt are arranged on the fixed frame, and the motor and the conveyor belt drive the conveyor belt to rotate.
[0006] The first elevator has a feeding hopper at the feeding end thereof.
[0007] A material leveler is provided above the conveyor belt of the first elevator.
[0008] The green withering machine has three layers of conveyor belts arranged longitudinally, and a humidity regulator and a temperature regulator are arranged inside the green withering machine.
[0009] The first conveyor comprises a motor and a conveyor belt; the conveyor belt is arranged transversely.
[0010] The middle position of the material distribution vehicle is a conveyor belt, and the discharge ports are arranged at the end positions of both ends. The bottom of the material distribution vehicle is provided with a driving wheel and a motor so that the material distribution vehicle can reciprocate horizontally on the second conveying bracket.
[0011] The green tea shaking machines are provided in plurality and are arranged in a transverse alignment, and the discharge positions of two adjacent green tea shaking machines are arranged relative to each other.
[0012] The second conveyor has two groups which are arranged on both sides of the green tea shaking machine respectively, so as to correspond to the discharge position of each green tea shaking machine.
[0013] A third elevator and a third conveyor are also arranged behind the second conveyor, the feed end of the third elevator is arranged with the discharge end of the second conveyor, the discharge end of the third elevator is arranged with the feed end of the third conveyor, and the feeding end of the third conveyor is arranged with the feed end of the first elevator; the third elevator has a motor, an inclined conveyor belt, and a fixed frame; the motor and the conveyor belt are arranged on the fixed frame, and the motor and the conveyor belt are arranged to drive the conveyor belt to rotate; the third conveyor has a motor, a transverse conveyor belt, and a fixed frame; the motor and the conveyor belt are arranged on the fixed frame, and the motor and the conveyor belt are arranged to drive the conveyor belt to rotate.
[0014] The beneficial effects of the utility model are as follows: through the design of multiple elevators, withering machines, shaking green tea components, and multiple conveyors; the design of the fully automated material loading and unloading and the material distribution vehicle facilitates the continuous operation of shaking green tea. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of a first elevator, a green leaf spreading and withering machine, a second elevator, a first conveying support of a green leaf shaking assembly, and a second conveying support to be assembled;
[0016] Figure 2 yes Figure 1 A schematic diagram of the combination of equipment;
[0017] Figure 3 It is a schematic diagram of the shaking green bucket, the second conveyor, the third elevator and the third conveyor to be combined;
[0018] Figure 4 yes Figure 3 A schematic diagram of the combination of equipment;
[0019] Figure 5 It is a schematic diagram of an integrated device for withering and shaking tea leaves;
[0020] Figure 6 This is the main view of the first hoist;
[0021] Figure 7 This is the main visual state diagram of the green withering machine;
[0022] Figure 8 This is the main view of the second hoist;
[0023] Fig. 9 is a schematic diagram of the cooperation between the first conveyor and the first conveying bracket;
[0024] Fig.10 It is a schematic diagram of the coordination between the material distribution vehicle and the second conveying bracket;
[0025] Fig.11 It is a schematic diagram of the green tea shaking machine, the second conveyor, the third elevator and the third conveyor;
[0026] In the picture
[0027] 1. First elevator, 11. Feed hopper, 12. Material leveler;
[0028] 2. Spreading and withering machine, 21. Box;
[0029] 3. The second elevator;
[0030] 4. Shaking green tea component, 41. First conveyor, 42. First conveying bracket, 43. Material dividing vehicle, 431. Discharging port, 432. Driving wheel, 44. Second conveying bracket, 45. Shaking green tea machine, 451. Feeding port;
[0031] 5. Second conveyor;
[0032] 6. The third hoist;
[0033] 7. The third conveyor;
[0034] 81. Motor, 82. Conveyor belt, 83. Fixed frame, 84. Feed end, 85. Discharge end. DETAILED DESCRIPTION
[0035] Please refer to Figures 1 to 11 The integrated tea withering and shaking device in the figure is mainly used for oolong tea, i.e., raw tea. The device is mainly designed with a first elevator 1, a spreading and withering machine 2, a second elevator 3, a shaking assembly 4, a second conveyor 5, a third elevator 6, and a third conveyor 7; wherein the first elevator 1 is used to introduce the picked fresh leaves into the spreading and withering machine 2; the spreading and withering machine 2 is used to wither and maintain the fresh leaves; the second elevator 3 is used to introduce the withered tea leaves from the spreading and withering machine 2 to the first conveyor 41 of the shaking assembly 4; the shaking assembly 4 is used to continuously shake the withered tea leaves; the second conveyor 5 is used to return the shaken tea leaves to the feed end 84 of the first elevator 1 through the third elevator 6 and the third conveyor 7, so as to perform the withering operation again. In actual applications, the above components can be re-optimized or other components can be added.
[0036] The first elevator 1 in the figure is mainly equipped with a feed hopper 11, a conveyor belt 82, a motor 81, a fixed frame 83, and a material distributor 12; the feed hopper 11 is a bucket-shaped structure for placing fresh leaves, and a part of the conveyor belt 82 adopts an inclined design, so that the fresh leaves are lifted from a low place to a high feed end 84 position to be entered into the spreading and withering machine 2 under the action of the motor 81, the motor 81 is used to drive the conveyor belt 82 to move, the fixed frame 83 is used to support and fix other components, and the material distributor 12 is used to be fixed on the fixed frame 83 so as to distribute the fresh leaves on the conveyor belt 82. The first elevator 1 can adopt currently conventional equipment.
[0037] The tea-leaf spreading and withering machine 2 shown in the figure is mainly equipped with components such as a box 21, a conveyor belt 82, and a motor 81. The box 21 is mainly used to form an internal space for withering, and components for adjusting humidity and temperature can be configured inside it, such as a wet curtain to adjust humidity, and a heating plate, a surface cooler, a heat pump, etc. to adjust temperature. The conveyor belt 82 has a three-layer arrangement, and the motor 81 drives the conveyor belt 82 to move, so that the tea leaves at a high place are gradually transported to a low place and then stagnate for a period of time, so that the fresh leaves are withered inside the box 21. The tea-leaf spreading and withering machine 2 can adopt an innovative structural design or use existing withering equipment.
[0038] The second elevator 3 in the figure is mainly equipped with a conveyor belt 82, a motor 81, and a fixed frame 83; the conveyor belt 82 lifts the withered tea leaves at the discharge end 85 of the withering machine 2 from a low position to a high position, that is, conveys them to the conveyor belt 82 of the first conveyor 41. The motor 81 also drives the conveyor belt 82 to move, and the fixed frame 83 is used to fix other components. The second elevator 3 can adopt conventional equipment at present.
[0039] The tea-tea-shaking assembly 4 in the figure is mainly configured with a first conveyor 41, a first conveying bracket 42, a material-distributing cart 43, a second conveying bracket 44, and a tea-tea-shaking machine 45; the number and arrangement of the above components can refer to the figure. The first conveyor 41 is used to convey the tea leaves lifted by the second elevator 3 to the material-distributing cart 43, the first conveying bracket 42 is used to provide fixed support for the first conveyor 41, the material-distributing cart 43 is used to guide the tea leaves into the tea-tea-shaking machine 45 at different positions according to the design, the second conveying bracket 44 is used to provide fixed support for the material-distributing cart 43, and the tea-tea-shaking machine 45 is used to shake the tea leaves. The first conveyor 41 can adopt existing components, and its structure mainly adopts the structure of a motor 81 and a conveyor belt 82. The conveyor belt 82 is arranged in a horizontal manner, and the motor 81 drives the conveyor belt 82 to move. The first conveyor frame is mainly a conventional frame structure, which provides fixed support for the first conveyor 41. The material distribution vehicle 43 can be made of existing components or designed as shown in the figure. Both ends of the vehicle have a discharge port 431 for discharging. The vehicle is also designed with a conveyor belt 82 and a motor 81 structure. When the tea leaves transported by the first conveyor 41 fall into the material distribution vehicle 43, the conveyor belt 82 on the material distribution vehicle 43 will transport the tea leaves to the discharge port 431 so that the tea leaves fall into the green shaking machine 45. The material distribution vehicle 43 is fixed on the second conveying bracket 44 in a sliding manner. Specifically, the existing driving structure such as the driving wheel 432 and the motor 81 is adopted. In this way, the material distribution vehicle 43 can reciprocate horizontally on the second conveying bracket 44, so that the tea leaves are respectively introduced into the green shaking machines 45 at different positions. That is, when the green shaking machine 45 at one position is filled, the material distribution vehicle 43 changes its position so that the discharge port 431 is adjusted to the position of the next green shaking machine 45, thereby gradually filling these green shaking machines 45. The second conveying bracket 44 is mainly a conventional frame structure, which provides fixed support for the material distribution vehicle 43. The green tea shaking machine 45 can adopt existing equipment or carry out additional innovative equipment. It has multiple and laterally aligned devices. The green tea shaking machine 45 has a feed port 451 for easy feeding. The green tea shaking machine 45 can automatically calculate the counterweight, automatically open or close the feed port 451, automatically heat and shake, etc.
[0040] In order to save space, a second conveyor 5 is arranged on opposite sides of the shaking machine 45, so that the discharge ports 431 between adjacent shaking machines 45 are also arranged relatively, so that feeding from two directions into respective withering chambers is realized.
[0041] The second conveyor 5 in the figure is similar to the first conveyor 41 , and is designed with components such as a conveyor belt 82 and a motor 81 .
[0042] The functions and structures of the third elevator 6 and the third conveyor 7 in the figure can refer to other elevators and conveyors.
[0043] After the tea leaves have been withered and shaken, they are introduced into the first elevator 1, and the previous action is repeated to wither and shake the tea leaves again, and then the tea leaves are introduced into the withering equipment.
[0044] Through the above configuration, since a set of the first elevator 1, the spreading and withering machine 2, the second elevator 3, the second conveyor 5, the third elevator 6 and the third conveyor 7 are arranged on the opposite sides of the shaking machine 45, continuous shaking operation is achieved.
[0045] The specific embodiments described above are only used to explain the present technical solution and are not used to limit the present technical solution. In the description of the present technical solution, it should be noted that the terms such as "upper" and "inner" indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present technical solution and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present technical solution.
[0046] At the same time, in the description of this technical solution, it should be noted that, unless otherwise clearly specified and limited, the terms "fixed" and "matched" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this technical solution can be understood according to specific circumstances.
[0047] Although embodiments of the present technical solution have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present technical solution, and that the scope of the present technical solution is defined by the appended claims and their equivalents.
Claims
1. An integrated device for withering and shaking tea leaves, characterized in that: The invention comprises a first elevator (1), a spreading and withering machine (2), a second elevator (3), a shaking assembly (4), and a second conveyor (5); the discharge end (85) of the first elevator (1) is arranged with the feed end (84) of the spreading and withering machine (2); the spreading and withering machine (2) is provided with multiple layers of conveyor belts (82) and motors (81) arranged up and down; the motor (81) drives the conveyor belts (82) to move; the discharge end (85) of the spreading and withering machine (2) is provided with the feed end (84) of the second elevator (3); the shaking assembly (4) is designed with a first conveyor (41), a first conveying support (42), a sliding material dividing vehicle (43), and a second conveying support (44). 4) a shaking machine (45); the feed end (84) of the first conveyor (41) is arranged with the discharge end (85) of the second elevator (3); the first conveyor (41) is fixed on the first conveying bracket (42); the material distribution vehicle (43) slides on the second conveying bracket (44) and is located at the discharge end (85) of the first conveyor (41); the material distribution vehicle (43) has a discharge port (431), and the discharge port (431) corresponds to the feed port (451) of the shaking machine (45); the shaking machine (45) has a discharge position to cooperate with the second conveyor (5); the second conveyor (5) is back-connected to the feed end (84) of the first elevator (1).
2. The integrated device for withering and shaking tea leaves according to claim 1, characterized in that: The first elevator (1) comprises a motor (81), an inclined conveyor belt (82), and a fixed frame (83); the motor (81) and the conveyor belt (82) are arranged on the fixed frame (83), and the motor (81) and the conveyor belt (82) are arranged to drive the conveyor belt (82) to rotate.
3. The integrated device for withering and shaking tea leaves according to claim 2, characterized in that: The first elevator (1) has a feed hopper (11) at the feed end (84).
4. The integrated device for withering and shaking tea leaves according to claim 3, characterized in that: A material leveler (12) is provided above the conveyor belt (82) of the first elevator (1).
5. The integrated device for withering and shaking tea leaves according to claim 4, characterized in that: The green withering machine (2) has three layers of conveyor belts (82) arranged longitudinally, and a humidity regulator and a temperature regulator are provided inside the green withering machine (2).
6. The integrated device for withering and shaking tea leaves according to claim 5, characterized in that: The first conveyor (41) comprises a motor (81) and a conveyor belt (82); the conveyor belt (82) is arranged transversely.
7. The integrated device for withering and shaking tea leaves according to claim 6, characterized in that: The middle position of the material distribution vehicle (43) is a conveyor belt (82), and the material discharge ports (431) are arranged at the end positions of both ends. The bottom of the material distribution vehicle (43) is provided with a driving wheel (432) and a motor (81) so that the material distribution vehicle (43) can reciprocate laterally on the second conveying bracket (44).
8. The integrated device for withering and shaking tea leaves according to claim 7, characterized in that: The green tea shaking machines (45) are provided in plurality and are arranged in a transversely aligned manner, and the discharge positions of two adjacent green tea shaking machines (45) are arranged relative to each other.
9. The integrated device for withering and shaking tea leaves according to claim 8, characterized in that: The second conveyor (5) has two groups which are arranged opposite to each other on both sides of the green tea shaking machine (45), so as to correspond to the discharge position of each green tea shaking machine (45).
10. The integrated device for withering and shaking tea leaves according to claim 9, characterized in that: A third elevator (6) and a third conveyor (7) are arranged behind the second conveyor (5); the feeding end (84) of the third elevator (6) is arranged with the discharging end (85) of the second conveyor (5); the discharging end (85) of the third elevator (6) is arranged with the feeding end (84) of the third conveyor (7); and the feeding end (84) of the third conveyor (7) is arranged with the feeding end (84) of the first elevator (1); the third elevator (6) has a motor (81), an inclined conveyor The third conveyor (7) comprises a motor (81), a transverse conveyor belt (82), and a fixed frame (83); the motor (81) and the conveyor belt (82) are arranged on the fixed frame (83), and the motor (81) and the conveyor belt (82) are arranged to drive the conveyor belt (82) to rotate; the third conveyor (7) comprises a motor (81), a transverse conveyor belt (82), and a fixed frame (83); the motor (81) and the conveyor belt (82) are arranged on the fixed frame (83), and the motor (81) and the conveyor belt (82) are arranged to drive the conveyor belt (82) to rotate.
