Window frame profile blowing cleaning mechanism and window frame profile production line
By designing an automated blowing cleaning mechanism in the window frame profile processing production line, using technologies such as air purge components and limit cylinders, the problem of debris pollution after processing is solved, efficient automatic cleaning is achieved, and the overall efficiency of the production line is improved. .
Patent Information
- Application Number
- CN202323463367.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-19
AI Technical Summary
In the window frame profile processing production line, the debris and powders generated after processing are prone to contamination in the workshop, resulting in low cleaning efficiency and high labor intensity for workers, which requires manual cleaning, affecting production efficiency.
Design a window frame profile air blow cleaning mechanism, including mobile components, air sweeping components, limit cylinders, code scanning components and labeling devices, automatically clean window frame profiles through air sweeping components, combining limit cylinders and code scanning Optimize the cleaning effect of components and achieve automated cleaning.
It improves the cleaning efficiency and production efficiency of window frame profiles, reduces manpower and cleaning time, and ensures the accuracy and efficiency of cleaning results.
Smart Images
Figure CN222132847U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of window frame profile processing, in particular to an air blowing cleaning mechanism for a window frame profile and a window frame profile production line. Background Art
[0002] Aluminum alloy doors and windows have outstanding performance compared to wooden decorative doors and windows and ordinary hollow or solid steel doors and windows that are gradually being eliminated. They have certain advantages in wind pressure strength, air permeability, rainwater leakage, airborne sound insulation, thermal insulation and opening and closing performance. Due to the characteristics of aluminum alloy materials, their processing, aluminum profile assembly and product installation can achieve high precision, which provides important and necessary conditions for the energy-saving design and safety requirements of building envelope structures.
[0003] On the production line of window frame profile processing, roller sorting lines are usually used for transportation. The roller sorting lines are composed of multiple interconnected sections. The function is mainly to transport materials. Multiple workstations are set up for robots to grab materials to complete the mechanical processing of single bulk materials. After that, the robots are put back on the roller sorting lines and transported backward out of the line or directly into the tower warehouse.
[0004] However, since the window frame profiles are only machined between the sorting line and the tower, some debris generated by the machining will be stored in the tower together with the processed window frame profiles or for the next step of assembly. After the machining is completed, the powder residue from the cutting of the doors and windows can easily cause pollution to the workshop, and the doors and windows need to be cleaned separately later. Cleaning the doors and windows separately is inefficient and the labor intensity of the workers is high. Utility Model Content
[0005] The utility model aims to solve the problem in the prior art that debris after door and window processing can easily cause workshop pollution, requiring workers to spend a lot of time and manpower to manually clean the debris, resulting in low cleaning efficiency and high labor intensity for workers. An air blowing cleaning mechanism for window frame profiles and a window frame profile production line that can automatically clean debris are provided.
[0006] The technical solution adopted by the utility model is as follows:
[0007] In a first aspect, a window frame profile blowing cleaning mechanism includes a mounting frame, a moving assembly is arranged on the mounting frame, the moving assembly includes a rack fixed on the mounting frame, the moving assembly also includes a moving frame that can move relative to the mounting frame, a motor is arranged on the moving frame, the output shaft of the motor is connected to a gear, the rack and the gear are meshed for transmission, an air purge assembly is arranged on the moving frame, and the air purge assembly is used to blow air to the window frame profile to be cleaned. By means of the arranged moving assembly and the air purge assembly that moves with the moving assembly, the position of the air purge assembly can be adjusted according to the window frame profile to be cleaned of different lengths, so that the air blown by the air purge assembly has a higher air pressure inside the window frame profile to be cleaned, which can improve the cleaning efficiency, and by means of the arranged air purge assembly, manual cleaning of the window frame profile to be cleaned can be avoided, which saves manpower and cleaning time, and improves the cleaning efficiency.
[0008] Preferably, the air purge assembly includes a mounting plate, one end of which is fixedly connected to the movable frame, a lifting cylinder is arranged on the mounting plate, a lifting end of the lifting cylinder is connected to a lifting plate, a purge member is arranged on the lifting plate, and two or more dust removal nozzles are arranged on the purge member. By providing the lifting cylinder and the two or more dust removal nozzles arranged on the purge member, it is possible to adapt to different positions of the window frame profile to be cleaned, avoiding multiple cleanings of different positions by a single dust removal nozzle, thereby improving the cleaning efficiency of the window frame profile to be cleaned.
[0009] Preferably, it further comprises a limiting cylinder, the fixed end of which is fixedly arranged on the mounting frame, and the movable end of which is connected to a second limiting member, which can abut against the window frame profile to be cleaned. By means of the provided limiting cylinder and the second limiting member, under the action of the limiting cylinder, the second limiting member pushes the window frame profile to be cleaned to move in the moving direction of the air purge assembly, thereby avoiding the problem of a large distance between the dust removal nozzle and the window frame profile to be cleaned, which reduces the cleaning effect, and improves the cleaning effect.
[0010] Preferably, a code scanning component is also included, and the code scanning component is fixedly arranged. Through the arranged code scanning component, the shapes of different window frame profiles to be cleaned can be identified, and then the distance that the air purge component needs to move can be determined, so as to facilitate the distance adjustment between different window frame profiles to be cleaned and ensure the cleaning effect.
[0011] In the second aspect, a window frame profile production line includes a profile processing mechanism, a conveyor belt and a tower warehouse in sequence along the direction of profile conveying, and also includes an air blowing cleaning mechanism, which is arranged on one side of the conveyor belt, and also includes an electric control cabinet, and the profile processing mechanism, the conveyor belt, the tower warehouse and the air blowing cleaning mechanism are all electrically connected to the electric control cabinet. Through the air blowing cleaning mechanism arranged in the production line, the window frame profile to be cleaned produced at the profile processing mechanism can be transported to the air blowing cleaning mechanism through the conveyor belt for self-cleaning, and the window frame profile is transported to the tower warehouse after cleaning is completed, so that the window frame profile cleaning in the production line is realized, and the production efficiency of the window frame profile is improved.
[0012] Preferably, a first limiting member is further included, and the first limiting member can abut against the side end surface of the window frame profile to be cleaned. By setting the first limiting member, when the window frame profile to be cleaned is moved to the cleaning station, the first limiting member abuts against the side end surface of the window frame profile to be cleaned for limiting, thereby avoiding position deviation caused by manual stopping of the conveyor belt by the staff, and improving the cleaning efficiency of the window frame profile to be cleaned.
[0013] Preferably, more than two first stoppers are provided, and the plurality of first stoppers are arranged in a horizontal direction in a colinear manner. By providing a plurality of coplanar first stoppers, it is possible to avoid the angle change of the force-bearing plate caused by the change of the force-bearing point on the window frame profile to be cleaned when the first stoppers abut against the window frame profile to be cleaned, thereby improving the accuracy of the lower limit of the window frame profile to be cleaned under the abutment of the first stoppers.
[0014] Preferably, a labeling device is provided on the conveyor belt, and the labeling device can attach a label to the window frame profile to be cleaned. By the labeling device provided on the production line, the window frame profile to be cleaned produced by the profile processing mechanism is attached with a corresponding label, so as to facilitate the subsequent air blowing cleaning mechanism to identify the window frame profile to be cleaned.
[0015] It can be seen from the above technical solutions that the advantages of the utility model are as follows: through the setting of the moving assembly and the air purge assembly moving with the moving assembly, the position of the air purge assembly can be adjusted according to the window frame profiles to be cleaned of different lengths, so that the air blown by the air purge assembly has a higher air pressure inside the window frame profile to be cleaned, which can improve the cleaning efficiency, and through the setting of the air purge assembly, it is possible to avoid manual cleaning of the window frame profile to be cleaned, saving manpower and cleaning time, and improving the cleaning efficiency. Through the setting of the lifting cylinder and the two or more dust removal nozzles set on the purge member, it is possible to adapt to the parts to be cleaned at different positions in the window frame profile to be cleaned, avoiding a single dust removal nozzle from cleaning multiple times at different positions, and improving the cleaning efficiency of the window frame profile to be cleaned. Through the setting of the limit cylinder and the second limit member, under the action of the limit cylinder, the second limit member pushes the window frame profile to be cleaned to move in the moving direction of the air purge assembly, avoiding the problem of a large distance between the dust removal nozzle and the window frame profile to be cleaned, which reduces the cleaning effect, and improves the cleaning effect. By setting the code scanning component, the shapes of different window frame profiles to be cleaned can be identified, and then the distance that the air purge component needs to move can be determined, which is convenient for adjusting the distance between different window frame profiles to be cleaned, and the cleaning effect can be ensured. By setting the air blowing cleaning mechanism in the production line, the window frame profile to be cleaned produced by the profile processing mechanism can be transported to the air blowing cleaning mechanism through the conveyor belt for self-cleaning, and the window frame profile can be transported to the tower after the cleaning is completed, so as to realize the cleaning of the window frame profile in the production line and improve the production efficiency of the window frame profile. By setting the first limiting member, when the window frame profile to be cleaned is moved to the cleaning station, the first limiting member can abut against the side end surface of the window frame profile to be cleaned for limiting, avoiding the position deviation caused by the manual stop of the conveyor belt by the staff, and improving the cleaning efficiency of the window frame profile to be cleaned. By setting multiple coplanar first limiting members, the angle change of the force plate caused by the change of the force point on the window frame profile to be cleaned when the first limiting member abuts against the window frame profile to be cleaned can be avoided, and the accuracy of the lower limit of the window frame profile to be cleaned under the abutment of the first limiting member can be improved. By means of a labeling device arranged on the production line, corresponding labels are affixed to the window frame profiles to be cleaned produced by the profile processing mechanism, so as to facilitate the subsequent air blowing cleaning mechanism to identify the window frame profiles to be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a partial structural diagram of the first embodiment of the present utility model. Figure 1 .
[0018] Figure 2 This is a partial structural diagram of the first embodiment of the present utility model. Figure 2 .
[0019] Figure 3 It is a partial structural diagram of Example 2 of the specific implementation method of the utility model.
[0020] Description of main reference numerals
[0021] In the figure: 1. Mounting frame; 2. Moving assembly; 21. Moving frame; 22. Motor; 23. Gear; 24. Rack; 3. Air purge assembly; 31. Mounting plate; 32. Lifting cylinder; 33. Lifting plate; 34. Purge member; 35. Dust removal nozzle; 4. Limiting cylinder; 5. Second limiting member; 6. Code scanning assembly; 7. Profile processing mechanism; 8. Conveyor belt; 81. First limiting member; 82. Labeling device; 9. Tower; 10. Electric control cabinet. DETAILED DESCRIPTION
[0022] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme of the utility model will be clearly and completely described below in combination with the drawings in the specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the utility model, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.
[0023] Embodiment 1:
[0024] like Figure 1 and Figure 2As shown, a window frame profile blowing cleaning mechanism includes a mounting frame 1, a moving assembly 2 is arranged on the mounting frame 1, the moving assembly 2 includes a rack 24 fixedly arranged on the mounting frame 1, the moving assembly 2 also includes a moving frame 21 that can move relative to the mounting frame 1, a motor 22 is arranged on the moving frame 21, the output shaft of the motor 22 is connected to a gear 23, the rack 24 is meshed with the gear 23 for transmission, an air purge assembly 3 is arranged on the moving frame 21, the air purge assembly 3 is used to blow air to the window frame profile to be cleaned, the air purge assembly 3 includes a mounting plate 31, one end of the mounting plate 31 is fixedly connected to the moving frame 21, a lifting cylinder 32 is arranged on the mounting plate 31, the lifting end of the lifting cylinder 32 is connected to a lifting plate 33, a purge piece 34 is arranged on the lifting plate 33, and the purge piece 34 is provided with more than two dust removal nozzles 35 and at In the present embodiment, two dust removal nozzles are provided. With such a configuration, the position of the air purge component 3 can be adjusted according to the different lengths of the window frame profile to be cleaned through the provided moving component 2 and the air purge component 3 that moves with the moving component 2, so that the air blown out by the air purge component 3 has a higher air pressure inside the window frame profile to be cleaned, which can improve the cleaning efficiency. In addition, the provided air purge component 3 can avoid manual cleaning of the window frame profile to be cleaned, saving manpower and cleaning time and improving the cleaning efficiency. The provided lifting cylinder 32 and more than two dust removal nozzles 35 provided on the purge component 34 can adapt to the parts to be cleaned at different positions in the window frame profile to be cleaned, avoiding multiple cleanings at different positions by a single dust removal nozzle 35, thereby improving the cleaning efficiency of the window frame profile to be cleaned.
[0025] In this embodiment, the air blowing cleaning mechanism also includes a limiting cylinder 4, the fixed end of the limiting cylinder 4 is fixedly set on the mounting frame 1, and the movable end of the limiting cylinder 4 is connected to a second limiting member 5, and the second limiting member 5 can abut against the window frame profile to be cleaned. In this way, through the setting of the limiting cylinder 4 and the second limiting member 5, the second limiting member 5 pushes the window frame profile to be cleaned in the moving direction of the air blowing component 3 under the action of the limiting cylinder 4, thereby avoiding the problem of reducing the cleaning effect due to the large distance between the dust removal nozzle 35 and the window frame profile to be cleaned, and improving the cleaning effect.
[0026] In this embodiment, the air blowing cleaning mechanism also includes a code scanning component 6, which is fixedly arranged. With this arrangement, the code scanning component 6 can identify the shapes of different window frame profiles to be cleaned, and then determine the distance that the air blowing component 3 needs to move, thereby facilitating the adjustment of the distance between different window frame profiles to be cleaned and ensuring the cleaning effect.
[0027] Embodiment 2:
[0028] like Figure 3As shown, a window frame profile production line includes a profile processing mechanism 7, a conveyor belt 8 and a tower warehouse 9 in sequence along the direction of profile conveying, and also includes an air blowing cleaning mechanism, which is arranged on one side of the conveyor belt 8, and also includes an electric control cabinet 10. The profile processing mechanism 7, the conveyor belt 8, the tower warehouse 9 and the air blowing cleaning mechanism are all electrically connected to the electric control cabinet 10. In this way, through the air blowing cleaning mechanism arranged in the production line, the window frame profile to be cleaned produced at the profile processing mechanism 7 can be transported to the air blowing cleaning mechanism through the conveyor belt 8 for self-cleaning, and the window frame profile is transported to the tower warehouse 9 after cleaning is completed, thereby realizing the cleaning of the window frame profile in the production line and improving the production efficiency of the window frame profile.
[0029] Preferably, a first limit piece 81 is provided on the conveyor belt 8, and the first limit piece 81 can abut against the side end surface of the window frame profile to be cleaned. There are more than two first limit pieces 81, and the multiple first limit pieces 81 are collinearly arranged in the horizontal direction. With such an arrangement, the first limit piece 81 can be arranged so that when the window frame profile to be cleaned is moved to the cleaning station, the first limit piece 81 abuts against the side end surface of the window frame profile to be cleaned for limiting the position, thereby avoiding position deviation caused by manual stopping of the conveyor belt 8 by the staff, thereby improving the cleaning efficiency of the window frame profile to be cleaned. By providing multiple collinear first limit pieces 81, the angle change of the force plate caused by the change of the force point on the window frame profile to be cleaned when the first limit piece 81 abuts against the window frame profile to be cleaned can be avoided, thereby improving the accuracy of the lower limit of the window frame profile to be cleaned at the abutment of the first limit piece 81.
[0030] Preferably, a labeling device 82 is provided on the conveyor belt 8, and the labeling device 82 can attach a label to the window frame profile to be cleaned. By the labeling device 82 provided on the production line, the window frame profile to be cleaned produced by the profile processing mechanism 7 is attached with a corresponding label, so as to facilitate the subsequent air blowing cleaning mechanism to identify the window frame profile to be cleaned.
[0031] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A window frame profile blowing cleaning mechanism, comprising a mounting frame (1), characterized in that: A moving assembly (2) is arranged on the mounting frame (1), the moving assembly (2) comprising a rack (24) fixedly arranged on the mounting frame (1), the moving assembly (2) further comprising a moving frame (21) capable of moving relative to the mounting frame (1), a motor (22) being arranged on the moving frame (21), an output shaft of the motor (22) being connected to a gear (23), the rack (24) and the gear (23) being meshed for transmission, and an air purge assembly (3) being arranged on the moving frame (21), the air purge assembly (3) being used for blowing air towards a window frame profile to be cleaned.
2. The window frame profile air blowing cleaning mechanism according to claim 1, characterized in that: The air purge assembly (3) comprises a mounting plate (31), one end of the mounting plate (31) being fixedly connected to the movable frame (21), a lifting cylinder (32) being arranged on the mounting plate (31), a lifting end of the lifting cylinder (32) being connected to a lifting plate (33), a purge member (34) being arranged on the lifting plate (33), and two or more dust removal nozzles (35) being arranged on the purge member (34).
3. The window frame profile air blowing cleaning mechanism according to claim 2, characterized in that: It also comprises a limiting cylinder (4), the fixed end of the limiting cylinder (4) being fixedly arranged on the mounting frame (1), the movable end of the limiting cylinder (4) being connected to a second limiting member (5), and the second limiting member (5) being capable of abutting against the window frame profile to be cleaned.
4. The window frame profile air blowing cleaning mechanism according to claim 3, characterized in that: It also includes a code scanning component (6), which is fixedly arranged.
5. A window frame profile production line, characterized in that: The device comprises a profile processing mechanism (7), a conveyor belt (8) and a tower (9) in sequence along the direction of profile conveying, and also comprises the air blowing cleaning mechanism described in claim 4, wherein the air blowing cleaning mechanism is arranged on one side of the conveyor belt (8), and also comprises an electric control cabinet (10), wherein the profile processing mechanism (7), the conveyor belt (8), the tower (9) and the air blowing cleaning mechanism are all electrically connected to the electric control cabinet (10).
6. The window frame profile production line according to claim 5, characterized in that: It also comprises a first limiting member (81), and the first limiting member (81) can abut against the side end surface of the window frame profile to be cleaned.
7. The window frame profile production line according to claim 6, characterized in that: There are more than two first limiting members (81).
8. The window frame profile production line according to claim 5, characterized in that: A label sticking device (82) is provided on the conveyor belt (8), and the label sticking device (82) can stick a label onto the window frame profile to be cleaned.