Film reversing device

By designing a rotatable traction roller and reversing roller structure, combined with arc plate and offset detection component, flexible adjustment of the film movement direction is achieved, the limitations of fixed angle steering in the prior art are solved, and the coating production line is improved adaptability and production quality.

CN222138241UActive Publication Date: 2024-12-10CYG NEW ENERGY MATERIAL RESEARCH INSTITUTE (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202420785428.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2024-12-10
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing film reversing devices can only achieve fixed angle steering, and cannot flexibly adjust the film movement direction according to different products, process requirements or production space, limiting the adaptability of the coating production line.

Method used

A film reversing device is designed, including rotatable first and second pulling rollers, a vertical reversing roller and a sliding adapter, by adjusting the angle between the reversing roller and the second pulling roller to change the direction of movement of the film, and is equipped with arc plates, rollers, offset detection components, etc. to achieve accurate adjustment and detection.

Benefits of technology

The device can flexibly adjust the movement direction of the film, improve the adaptability and production quality of the coating production line, ensure the adaptability of different products and process requirements, and optimize the tension distribution during the steering process, reducing film deformation and quality problems .

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a film reversing device, which relates to the technical field of coating machines and comprises a support. The first traction roller is used for winding a thin film; the second traction roller is used for winding a thin film; the reversing roller is perpendicular to the vertical direction, the included angle between the reversing roller and the second traction roller faces leftwards, the reversing roller is used for winding a film, the first adapter is rotatably connected to the support, and the second adapter is slidably connected to the support; the end, close to the second traction roller, of the reversing roller is rotationally connected to the first adapter, and the end, away from the second traction roller, of the reversing roller is rotationally connected to the second adapter, so that the end, away from the second traction roller, of the reversing roller can make circumferential swing, and the included angle between the reversing roller and the second traction roller and the movement direction of the film are changed. The film reversing device can adjust the moving direction of the film and is beneficial to improving the adaptability of a coating production line.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating machines, in particular to a film reversing device. Background Art

[0002] A coating machine is a kind of equipment mainly used in the production of surface coating processes such as films and papers. It coats the rolled substrate with a layer of coatings such as glue and ink with specific functions. After the coating is solidified and dried, the finished coated film is rolled up. In the coating process, a film reversing device is often used to change or adjust the moving direction of the film to achieve control and optimization during the coating process. In the prior art, the film reversing device can only turn the film at a fixed angle, making it impossible for the coating production line to flexibly adjust the moving direction of the film according to different products, different process requirements or different production spaces, resulting in limited flexibility of the coating production line, which is not conducive to improving the adaptability of the coating production line. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a film reversing device, which is beneficial to the adaptability of the coating production line.

[0004] The thin film switching device according to the embodiment of the utility model comprises:

[0005] Bracket;

[0006] A first traction roller, both left and right ends of which are rotatably connected to the bracket, and the first traction roller is used for winding the film;

[0007] a second traction roller, both left and right ends of which are rotatably connected to the bracket, the second traction roller being arranged above the first traction roller, and the second traction roller being used for winding the film;

[0008] A reversing roller, a first adapter and a second adapter, the reversing roller is perpendicular to the up and down direction, the angle between the reversing roller and the second traction roller is to the left, the reversing roller is used for winding the film, the first adapter is rotatably connected to the bracket, the second adapter is slidably connected to the bracket, the end of the reversing roller close to the second traction roller is rotatably connected to the first adapter, and the end of the reversing roller away from the second traction roller is rotatably connected to the second adapter, so that the end of the reversing roller away from the second traction roller can swing in a circle around the end of the reversing roller close to the second traction roller, and change the angle between the reversing roller and the second traction roller and the movement direction of the film.

[0009] At least the following beneficial effects are achieved:

[0010] The first traction roller and the second traction roller are parallel to the left-right direction, and the reversing roller is perpendicular to the up-down direction. The film is wound on the first traction roller, the second traction roller and the reversing roller in sequence. The film wound on the first traction roller and the second traction roller moves from back to front. Since there is an angle between the reversing roller and the second traction roller, the film wound on the reversing roller will turn, thereby changing the moving direction of the film. The first adapter is rotatably connected to the bracket, and the second adapter is slidably connected to the bracket. The end of the reversing roller close to the second traction roller is rotatably connected to the first adapter, and the end of the reversing roller away from the second traction roller is rotatably connected to the second adapter. When the moving direction of the film needs to be adjusted, the operator only needs to move the second adapter so that the second adapter drives the end of the reversing roller away from the second traction roller to swing around the end of the reversing roller close to the second traction roller, thereby changing the angle between the reversing roller and the second traction roller, thereby changing the moving direction of the film. The film reversing device can adjust the moving direction of the film, so that the coating production line can flexibly adjust the moving direction of the film according to different products, different process requirements or different production spaces, which is conducive to improving the adaptability of the coating production line.

[0011] According to the film reversing device of the embodiment of the utility model, it also includes an arc plate, which is arranged on the bracket, and an arc guide groove is opened on the arc plate, and the second adapter is slidably connected to the inner wall of the arc guide groove.

[0012] According to the film reversing device of the embodiment of the utility model, a roller is rotatably connected to the second adapter, and the roller is arranged in the arc-shaped guide groove and abuts against the arc-shaped side wall of the arc-shaped guide groove.

[0013] According to the film reversing device of the embodiment of the utility model, an angle scale is provided on the area of ​​the arc plate corresponding to the arc guide groove, and an indicator arrow is provided on the second adapter, and the indicator arrow is used to cooperate with the angle scale to indicate the angle between the reversing roller and the second traction roller.

[0014] According to the membrane reversing device of the embodiment of the utility model, it also includes a bolt. A plurality of threaded holes are opened on the arc plate, and the plurality of threaded holes are distributed along the edge of the arc guide groove. A through hole is opened on the second adapter. The bolt is passed through the through hole and is threadedly connected to the inner wall of any one of the threaded holes. The nut of the bolt can abut against the second adapter so that the second adapter can be fixed on the arc plate.

[0015] According to the film reversing device of the embodiment of the utility model, a handle is provided on the second adapter.

[0016] According to the film reversing device of the embodiment of the utility model, it also includes an offset detection component, the offset detection component is arranged on the bracket, the offset detection component is arranged on the left side of the reversing roller, and the offset detection component is used to detect the offset of the film.

[0017] According to the film reversing device of the embodiment of the utility model, the offset detection component includes a sliding rod, a first connecting member, a second connecting member, a third connecting member and an offset sensor, the front and rear ends of the sliding rod are connected to the bracket, the upper end of the first connecting member can be slidably mounted on the sliding rod, one end of the second connecting member can be slidably connected to the lower end of the first connecting member up and down, the third connecting member can be rotatably connected to the other end of the second connecting member, the third connecting member is provided with an avoidance groove, the offset sensor is arranged on the inner wall of the avoidance groove, the avoidance groove corresponds to the area of ​​the offset sensor for the film to pass through, and the offset sensor is used to detect the offset of the film.

[0018] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:

[0020] Figure 1 This is a schematic structural diagram of a thin film reversing device according to an embodiment of the utility model;

[0021] Figure 2 A schematic structural diagram of a thin film reversing device according to an embodiment of the utility model from another perspective;

[0022] Figure 3 for Figure 2 A local enlarged schematic diagram of the middle A;

[0023] Figure 4 It is a schematic diagram of the structure in which the film is wound on the second traction roller and the reversing roller;

[0024] Reference numerals:

[0025] Bracket 100; first traction roller 110; second traction roller 120; reversing roller 130; first adapter 140; second adapter 150; indicating arrow 151; arc plate 160; arc guide groove 161; angle scale 162; threaded hole 163;

[0026] The offset detection component 200 ; the first connecting member 210 ; the second connecting member 220 ; the third connecting member 230 ; the avoidance groove 231 ; the offset sensor 232 ; and the sliding rod 240 . DETAILED DESCRIPTION

[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0028] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0029] In the description of the present utility model, "a plurality" means more than two. If there is a description of "first" or "second", it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0030] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0031] refer to Figure 1 and Figure 2 , according to the thin film switching device of the embodiment of the utility model,

[0032] Bracket 100;

[0033] A first traction roller 110, both left and right ends of the first traction roller 110 are rotatably connected to the bracket 100, and the first traction roller 110 is used for winding the film;

[0034] A second traction roller 120, both left and right ends of the second traction roller 120 are rotatably connected to the bracket 100, the second traction roller 120 is arranged above the first traction roller 110, and the second traction roller 120 is used for winding the film;

[0035] The reversing roller 130, the first adapter 140 and the second adapter 150, the reversing roller 130 is perpendicular to the up and down direction, the angle between the reversing roller 130 and the second traction roller 120 is to the left, the reversing roller 130 is used for winding the film, the first adapter 140 is rotatably connected to the bracket 100, the second adapter 150 is slidably connected to the bracket 100, the end of the reversing roller 130 close to the second traction roller 120 is rotatably connected to the first adapter 140, and the end of the reversing roller 130 away from the second traction roller 120 is rotatably connected to the second adapter 150, so that the end of the reversing roller 130 away from the second traction roller 120 can swing in a circle around the end of the reversing roller 130 close to the second traction roller 120, and change the angle between the reversing roller 130 and the second traction roller 120 and the movement direction of the film.

[0036] It can be understood that the first traction roller 110 and the second traction roller 120 are parallel to the left-right direction, the reversing roller 130 is perpendicular to the up-down direction, and the film is wound around the first traction roller 110, the second traction roller 120 and the reversing roller 130 in sequence. The film wound around the first traction roller 110 and the second traction roller 120 moves from back to front. Since there is an angle between the reversing roller 130 and the second traction roller 120, the film wound around the reversing roller 130 will turn, thereby changing the moving direction of the film. The first adapter 140 is rotatably connected to the bracket 100, and the second adapter 150 is slidably connected to the bracket 100. The end of the reversing roller 130 close to the second traction roller 120 is rotatably connected to the first adapter 140, and the end of the reversing roller 130 away from the second traction roller 120 is rotatably connected to the second adapter 150. When the moving direction of the film needs to be adjusted, the operator only needs to move the second adapter 150, so that the second adapter 150 drives the end of the reversing roller 130 away from the second traction roller 120 to swing around the end of the reversing roller 130 close to the second traction roller 120, thereby changing the angle between the reversing roller 130 and the second traction roller 120, and then changing the moving direction of the film. The film reversing device can adjust the moving direction of the film, so that the coating production line can flexibly adjust the moving direction of the film according to different products, different process requirements or different production spaces, which is conducive to improving the adaptability of the coating production line.

[0037] On the other hand, the angle-adjustable reversing roller 130 can adapt to different film materials and optimize the steering effect by adjusting the angle, ensuring that the film is not affected by stretching deformation, wrinkles and other problems during the steering process. It can optimize the tension distribution during the steering process, reduce film deformation and quality problems, and is beneficial to improving the coating quality of the coating production line.

[0038] Improve production quality. By precisely adjusting the angle of the reversing roller 130, the tension distribution during the turning process can be optimized, film deformation and quality problems can be reduced, and the accuracy and stability of quality control can be improved.

[0039] In the embodiment of the present invention, the first adapter 140 is rotatably connected to the bracket 100 , and the rotation axis of the first adapter 140 is parallel to the up-down direction.

[0040] refer to Figure 4 By adjusting the angle B between the reversing roller 130 and the second traction roller 120, the moving direction of the film can be changed.

[0041] refer to Figure 2 and Figure 3 The film reversing device further includes an arc plate 160, which is disposed on the bracket 100. An arc guide groove 161 is formed on the arc plate 160, and the second adapter 150 is slidably connected to the inner wall of the arc guide groove 161. It can be understood that the arc side wall of the arc guide groove 161 guides the movement of the second adapter 150, so that the second adapter 150 can make a circular motion around the rotation center of the first adapter 140, and further, the end of the reversing roller 130 away from the second traction roller 120 can make a circular swing around the end of the reversing roller 130 close to the second traction roller 120. The arc side wall of the arc guide groove 161 uses the rotation axis of the first adapter 140 as the rotation axis.

[0042] refer to Figure 3 As an embodiment of the present invention, a roller is rotatably connected to the second adapter 150, and the roller is disposed in the arc-shaped guide groove 161 and abuts against the arc-shaped side wall of the arc-shaped guide groove 161. It can be understood that the rotation axis of the roller is parallel to the up-down direction, the roller is disposed in the arc-shaped guide groove 161 and abuts against the arc-shaped side wall of the arc-shaped guide groove 161, and the roller can roll on the arc-shaped side wall of the arc-shaped guide groove 161. Under the interaction between the roller and the arc-shaped guide groove 161, the roller can guide the movement of the second adapter 150, so that the second adapter 150 can make a circular motion around the rotation axis of the first adapter 140.

[0043] refer to Figure 3, an angle scale 162 is provided on the area of ​​the arc plate 160 corresponding to the arc guide groove 161, and an indication arrow 151 is provided on the second adapter 150, and the indication arrow 151 is used to cooperate with the angle scale 162 to indicate the angle between the reversing roller 130 and the second traction roller 120. It can be understood that the indication arrow 151 cooperates with the angle scale 162, and the angle scale 162 indicated by the indication arrow 151 is the current angle between the reversing roller 130 and the second traction roller 120, so that the operator can know the current angle between the reversing roller 130 and the second traction roller 120 in real time, so that the operator can accurately adjust the moving direction of the film.

[0044] refer to Figure 3 As an embodiment of the utility model, the film reversing device further comprises a bolt, a plurality of threaded holes 163 are provided on the arc plate 160, and the plurality of threaded holes 163 are distributed along the edge of the arc guide groove 161, a through hole is provided on the second bolt, the bolt is passed through the through hole and is threadedly connected with the inner wall of any one of the threaded holes 163, and the bolt can abut against the second adapter 150, so that the second adapter 150 can be fixed on the arc plate 160. It can be understood that after the operator completes the adjustment of the moving direction angle of the film, the operator can pass the bolt through the through hole on the second adapter 150, and thread the bolt with the inner wall of the currently corresponding threaded hole 163, and the nut of the bolt abuts against the second adapter 150, so that the second adapter 150 is fixed on the bracket 100, so as to avoid the shaking of the reversing roller 130 in the process of pulling the film, which is conducive to ensuring the coating quality of the coating production line.

[0045] As an embodiment of the present invention, a handle is provided on the second adapter 150. It is understandable that the handle is parallel to the up and down direction, and the operator can hold the handle to drive the second adapter 150 to move, thereby improving the convenience of the operator to adjust the angle of the reversing roller 130.

[0046] refer to Figures 1 to 3 The film reversing device also includes an offset detection component 200, which is arranged on the bracket 100, and the offset detection component 200 is arranged on the left side of the reversing roller 130. The offset detection component 200 is used to detect the offset of the film. It can be understood that in the present utility model, a qualified offset range is set in the offset detection component 200, and the offset detection component 200 is electrically connected to the traction mechanism in the coating production line. The offset detection component is used to detect the offset of the film. When the offset detection component 200 detects that the offset of the film exceeds the qualified offset range, the offset detection component 200 will transmit a signal to the traction mechanism in the coating production line, and the traction mechanism will drive the film to move so that the film can fall into the qualified offset range, which is conducive to ensuring the coating quality of the coating production line.

[0047] refer to Figure 3 The offset detection component 200 includes a slide bar 240, a first connecting member 210, a second connecting member 220, a third connecting member 230 and an offset sensor 232. The front and rear ends of the slide bar 240 are connected to the bracket 100. The upper end of the first connecting member 210 can be slidably mounted on the slide bar 240. One end of the second connecting member 220 can be slidably connected to the lower end of the first connecting member 210. The third connecting member 230 is rotatably connected to the other end of the second connecting member 220. An avoidance groove 231 is provided on the third connecting member 230. The offset sensor 232 is arranged on the inner wall of the avoidance groove 231. The avoidance groove 231 corresponds to the area of ​​the offset sensor 232 for allowing the film to pass through. The offset sensor 232 is used to detect the offset of the film. It can be understood that the upper end of the first connecting member 210 can be slidably mounted on the sliding rod 240, one end of the second connecting member 220 can be slidably connected to the lower end of the first connecting member 210, and the third connecting member 230 can be rotatably connected to the other end of the second connecting member 220, so that the operator can adjust the posture of the third connecting member 230 from multiple directions, so that the film can be inserted into the avoidance groove 231, and the offset sensor 232 can accurately detect the offset of the film. In the embodiment of the utility model, the offset sensor 232 is a distance sensor, which is used to detect the distance from the distance sensor to the film.

[0048] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0049] Of course, the present invention is not limited to the above-mentioned embodiments, and technicians familiar with the field may make equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A thin film switching device, characterized in that: include: Bracket; A first traction roller, both left and right ends of which are rotatably connected to the bracket, and the first traction roller is used for winding the film; a second traction roller, both left and right ends of which are rotatably connected to the bracket, the second traction roller being arranged above the first traction roller, and the second traction roller being used for winding the film; A reversing roller, a first adapter and a second adapter, the reversing roller is perpendicular to the up and down direction, the angle between the reversing roller and the second traction roller is to the left, the reversing roller is used for winding the film, the first adapter is rotatably connected to the bracket, the second adapter is slidably connected to the bracket, the end of the reversing roller close to the second traction roller is rotatably connected to the first adapter, and the end of the reversing roller away from the second traction roller is rotatably connected to the second adapter, so that the end of the reversing roller away from the second traction roller can swing in a circle around the end of the reversing roller close to the second traction roller, and change the angle between the reversing roller and the second traction roller and the movement direction of the film.

2. The thin film switching device according to claim 1, characterized in that: It also includes an arc-shaped plate, which is arranged on the bracket. The arc-shaped plate is provided with an arc-shaped guide groove, and the second adapter is slidably connected to the inner wall of the arc-shaped guide groove.

3. The thin film switching device according to claim 2, characterized in that: The second adapter is rotatably connected to a roller, which is disposed in the arc-shaped guide groove and abuts against the arc-shaped side wall of the arc-shaped guide groove.

4. The thin film switching device according to claim 2, characterized in that: An angle scale is provided on the area of ​​the arc plate corresponding to the arc guide groove, and an indicator arrow is provided on the second adapter. The indicator arrow is used to cooperate with the angle scale to indicate the angle between the reversing roller and the second traction roller.

5. The thin film switching device according to claim 2, characterized in that: It also includes a bolt, the arc plate is provided with a plurality of threaded holes, the plurality of threaded holes are distributed along the edge of the arc guide groove, the second adapter is provided with a through hole, the bolt is passed through the through hole and is threadedly connected to the inner wall of any one of the threaded holes, the nut of the bolt can abut against the second adapter so that the second adapter can be fixed on the arc plate.

6. The thin film switching device according to claim 2, characterized in that: The second adapter is provided with a handle.

7. The thin film switching device according to claim 1, characterized in that: It also includes an offset detection component, which is arranged on the bracket and on the left side of the reversing roller, and is used to detect the offset of the film.

8. The thin film switching device according to claim 7, characterized in that: The offset detection component includes a sliding rod, a first connecting member, a second connecting member, a third connecting member and an offset sensor, the front and rear ends of the sliding rod are connected to the bracket, the upper end of the first connecting member can be slidably mounted on the sliding rod, one end of the second connecting member can be slidably connected to the lower end of the first connecting member, the third connecting member can be rotatably connected to the other end of the second connecting member, the third connecting member is provided with an avoidance groove, the offset sensor is arranged on the inner wall of the avoidance groove, the avoidance groove corresponds to the area of ​​the offset sensor for the film to pass through, and the offset sensor is used to detect the offset of the film.