Cleaning device for upper cavity of film layer aluminum component
By designing the cavity cleaning device of the membrane aluminum parts, using the base, cleaning tank, limiting components and PLC control system, the problem of low cleaning efficiency of surface debris and oil stains of aluminum finished products is solved, and aluminum parts with different shapes is realized Automatic cleaning improves production efficiency.
Patent Information
- Application Number
- CN202420069391.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-11
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-11
AI Technical Summary
In the prior art, the surface of the finished aluminum products is covered with a large amount of debris and oil stains due to cutting and grinding operations during processing, which requires manual cleaning and consumes a lot of time for the staff.
A membrane-layer aluminum component upper cavity cleaning device is designed, including a base, cleaning tank, cleaning basket, baffle, limiting assembly, water tank, submersible pump, drive motor and PLC controller, which can achieve different shapes through mutual cooperation. Automatic cleaning of aluminum parts.
It realizes efficient cleaning of aluminum parts with different film layers, reducing manual cleaning time and improving production efficiency.
Smart Images

Figure CN222153084U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum component cleaning, in particular to a device for cleaning the upper cavity of a film layer aluminum component. Background Art
[0002] Aluminum is a metallic element. Its single substance is a silvery-white light metal with ductility. Products are often made into rods, sheets, foils, powders, strips and filaments. It can form an oxide film in humid air to prevent metal corrosion. Aluminum's corrosion resistance, corrosion resistance and weather resistance are one of its most significant advantages. Aluminum can naturally rust and resist corrosion without additional treatment. This is because there is a thin, naturally formed aluminum oxide protective film on its surface. Through anodizing, its corrosion resistance becomes stronger.
[0003] In the prior art, aluminum is usually made into corresponding aluminum products, and a lot of cutting and grinding are used in the processing of aluminum products. There will be a lot of debris and oil stains on the surface of the aluminum products, which usually need to be cleaned manually by staff, which may take a lot of time for the staff to clean. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a device for cleaning the upper cavity of a film layer aluminum component, which solves the problem in the prior art that aluminum is usually made into corresponding aluminum products, and a large amount of cutting and grinding are used in the processing of the aluminum products. There will be a large amount of debris and oil stains on the surface of the aluminum products, which usually need to be cleaned manually by staff, which may require the staff to spend a lot of time for cleaning.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] A device for cleaning the upper cavity of a film layer aluminum component comprises a base, a cleaning bin is fixedly installed on the top surface of the base, a cleaning groove is provided on the top surface of the base, a cleaning basket is arranged inside the cleaning groove, two baffles are respectively arranged on both sides of the cleaning bin, two hinges are respectively fixedly installed on both sides of the cleaning bin, the baffles are connected to the cleaning bin through the hinges, a PLC controller is fixedly installed on one side of the base, a connecting hole is provided on the inner bottom surface of the cleaning bin, a connecting groove is provided on the top surface of the base, two positioning plates are arranged inside the connecting groove, a second threaded hole is provided on one side of the positioning plate, and a positioning groove is provided on one side of the inner side of the connecting groove; a limit assembly, the limit assembly is arranged on one side of the base, and is used for limiting cleaning of aluminum components with different film layers.
[0007] In order to clean film layer aluminum parts of different shapes, as a cavity cleaning device for film layer aluminum parts of the utility model, preferably, the limiting assembly comprises: a water tank, the water tank is fixedly installed on one side of the base, a submersible pump is arranged inside the water tank, a water inlet hose is fixedly sleeved on the outer circular wall surface of the water inlet of the submersible pump, positioning holes are respectively provided on both sides of the water inlet hose, a screw rod is movably sleeved inside the positioning hole, a driving motor is fixedly installed on one side of the cleaning bin, one end of the driving shaft of the driving motor is fixedly installed on the screw rod, a threaded column is movably sleeved inside the positioning groove, and the threaded column is threadedly connected to the second threaded hole, a stabilizing hole is provided on one side of the base, a bearing is fixedly sleeved on the inner circular wall surface of the stabilizing hole, and the inner circular wall surface of the inner ring of the bearing is fixedly sleeved on the threaded column, a receiving groove is provided on one side of the positioning plate, a limiting block is arranged inside the receiving groove, a card slot is provided on one side of the limiting block, and one end of the inner side of the card slot is A spring is installed, a card column is movably sleeved on the inner circular wall surface of the card slot, and the card column is fixedly installed with the spring, a limiting groove is provided on one side of the inner side of the receiving groove, and the limiting groove is movably sleeved on the card column, a card plate is fixedly installed on one side of the limiting block, a cleaning groove is provided on the top surface of the base, a cleaning basket is provided inside the cleaning groove, and a moving block is provided inside the cleaning bin, a first threaded hole is provided on one side of the moving block, and the first threaded hole is threadedly connected with the screw rod, a connecting pipe is fixedly installed on the bottom surface of the moving block, a plurality of fixing holes are provided on the outer circular wall surface of the connecting pipe, and a high-pressure nozzle is fixedly sleeved on the inner circular wall surface of the fixing hole, a moving hole is provided on one side of the cleaning bin, a water inlet hole is provided at one end of the connecting pipe, and the inner circular wall surface of the water inlet hole is fixedly sleeved with the water inlet hose, the submersible pump is electrically connected to the PLC controller, the drive motor is electrically connected to the PLC controller, and a rotating disk is fixedly installed on one end of the threaded column.
[0008] In order to control water on the surface of the film layer aluminum component, as a film layer aluminum component upper cavity cleaning device of the utility model, it is preferred that two second handles are fixedly installed on the top surface of the cleaning basket, support grooves are respectively opened on both sides of the interior of the cleaning groove, and a limiting hole is opened on the inner top surface of the support groove, and a support block is arranged inside the support groove, and a push plate is fixedly installed on the top surface of the support block, and the push plate is movably connected to the limiting hole.
[0009] In order to filter the flushed waste water, as a membrane layer aluminum component upper cavity cleaning device of the utility model, preferably, a slope frame is fixedly installed on one side of the base, placement grooves are opened on both sides of the interior of the water tank, a filter bin is provided inside the water tank, and a first handle is fixedly installed on the top surface of the filter bin.
[0010] In order to support the driving motor, as a film layer aluminum component upper cavity cleaning device of the utility model, preferably, a load-bearing block is fixedly installed on one side of the cleaning chamber, and the load-bearing block is fixedly installed with the driving motor.
[0011] In order to limit the moving block and the positioning plate, as a cavity cleaning device for a membrane aluminum component of the utility model, preferably, a limiting column is fixedly installed inside the connecting groove, a circular through hole is opened on one side of the positioning plate, and the circular through hole is movably connected with the limiting column, and a load-bearing column is fixedly installed inside the cleaning chamber, and a circular through hole is opened on one side of the moving block, and the circular through hole is movably connected with the load-bearing column.
[0012] In order to power the drive motor, submersible pump and PLC controller, as a cavity cleaning device for a membrane aluminum component of the utility model, preferably, a battery is fixedly installed on one side of the base, the battery is electrically connected to the drive motor, the submersible pump is electrically connected to the battery, and the battery is electrically connected to the PLC controller.
[0013] In summary, the utility model mainly has the following beneficial effects:
[0014] Through the coordinated use of the provided base, cleaning tank, cleaning basket, card plate, card column, card slot, limit block, receiving slot, connecting slot, rotating disk, submersible pump, water tank, baffle, moving block and PLC controller, it is possible to clean film-layer aluminum parts of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the cleaning tank structure of the utility model;
[0017] Figure 3 It is a rear view schematic diagram of the cleaning bin structure of the utility model;
[0018] Figure 4 It is a bottom view schematic diagram of the connecting pipe structure of the utility model;
[0019] Figure 5 It is a rear view schematic diagram of the connection groove structure of the utility model;
[0020] Figure 6 yes Figure 2 Schematic diagram of the local structure of A.
[0021] Figure numerals: 1, base; 2, cleaning chamber; 3, cleaning tank; 4, cleaning basket; 5, connecting hole; 6, water tank; 7, submersible pump; 8, water inlet hose; 9, moving hole; 10, positioning hole; 11, driving motor; 12, screw rod; 13, moving block; 14, first threaded hole; 15, connecting pipe; 16, fixing hole; 17, water inlet hole; 18, high-pressure nozzle; 19, connecting groove; 20, stabilizing hole; 21, bearing; 22, threaded column; 23, rotating disk; 24, fixed Positioning plate; 25, second threaded hole; 26, positioning groove; 27, clamping plate; 28, limiting groove; 29, limiting block; 30, spring; 31, clamping column; 32, clamping groove; 33, limiting column; 34, inclined frame; 35, placement groove; 36, filter compartment; 37, first handle; 38, supporting groove; 39, limiting hole; 40, supporting block; 41, push plate; 42, second handle; 43, baffle; 44, load-bearing column; 45, battery; 46, receiving groove; 47, load-bearing block. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1
[0024] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6A cleaning device for the upper cavity of a film layer aluminum component comprises a base 1, a cleaning chamber 2 is fixedly installed on the top surface of the base 1, a cleaning groove 3 is provided on the top surface of the base 1, a cleaning basket 4 is arranged inside the cleaning groove 3, two baffles 43 are respectively arranged on both sides of the cleaning chamber 2, two hinges are respectively fixedly installed on both sides of the cleaning chamber 2, the baffles 43 are connected to the cleaning chamber 2 through the hinges, a PLC controller is fixedly installed on one side of the base 1, a connecting hole 5 is provided on the inner bottom surface of the cleaning chamber 2, a connecting groove 19 is provided on the top surface of the base 1, two positioning plates 24 are arranged inside the connecting groove 19, a second threaded hole 25 is provided on one side of the positioning plate 24, a positioning groove 26 is provided on one side of the inner side of the connecting groove 19, and a limiting component is arranged on one side of the base 1, It is used for limited cleaning of aluminum parts with different film layers. The limit assembly includes a water tank 6, which is fixedly installed on one side of the base 1. A submersible pump 7 is arranged inside the water tank 6. A water inlet hose 8 is fixedly sleeved on the outer cylindrical wall of the water inlet of the submersible pump 7. Positioning holes 10 are respectively provided on both sides of the water inlet hose 8. A screw rod 12 is movably sleeved inside the positioning hole 10. A driving motor 11 is fixedly installed on one side of the cleaning chamber 2. One end of the driving shaft of the driving motor 11 is fixedly installed with the screw rod 12. A threaded column 22 is movably sleeved inside the positioning groove 26. The threaded column 22 is threadedly connected to the second threaded hole 25. A stabilizing hole 20 is provided on one side of the base 1. A bearing 21 is fixedly sleeved on the inner cylindrical wall of the stabilizing hole 20. The inner cylindrical wall of the inner ring of the bearing 21 is connected to the threaded column 2 2 is fixedly sleeved, a receiving groove 46 is provided on one side of the positioning plate 24, a limiting block 29 is arranged inside the receiving groove 46, a clamping groove 32 is provided on one side of the limiting block 29, a spring 30 is installed at one end of the inner side of the clamping groove 32, a clamping column 31 is movably sleeved on the inner wall surface of the clamping groove 32, the clamping column 31 is fixedly installed with the spring 30, a limiting groove 28 is provided on one side of the receiving groove 46, the limiting groove 28 is movably sleeved with the clamping column 31, a clamping plate 27 is fixedly installed on one side of the limiting block 29, a cleaning groove 3 is provided on the top surface of the base 1, a cleaning basket 4 is arranged inside the cleaning groove 3, a moving block 13 is arranged inside the cleaning chamber 2, a first threaded hole 14 is provided on one side of the moving block 13, the first threaded hole 14 is threadedly connected with the screw rod 12, and the moving block 13 is fixedly installed with the spring 30. A connecting pipe 15 is fixedly installed on the bottom surface, and a plurality of fixing holes 16 are provided on the outer circumferential wall surface of the connecting pipe 15, and a high-pressure nozzle 18 is fixedly sleeved on the inner circumferential wall surface of the fixing hole 16. A movable hole 9 is provided on one side of the cleaning chamber 2, and a water inlet hole 17 is provided on one end of the connecting pipe 15, and the inner circumferential wall surface of the water inlet hole 17 is fixedly sleeved with the water inlet hose 8. The submersible pump 7 is electrically connected to the PLC controller, and the driving motor 11 is electrically connected to the PLC controller. A rotating disk 23 is fixedly installed on one end of the threaded column 22. Through the provided base 1, when the staff cleans the film-layer aluminum parts, they first pour a large amount of cleaning liquid into the interior of the cleaning tank 3, and then place the film-layer aluminum parts on the inner bottom surface of the cleaning basket 4, and then put them into the interior of the cleaning tank 3.At this time, the staff replaces the card plate 27 according to the shape of the film aluminum part. The staff picks up the card plate 27 and moves it upward. Then, after the card column 31 enters the interior of the card slot 32, the staff moves the card plate 27 out of the interior of the connecting slot 19. The staff picks up the corresponding card plate 27 and places the limit block 29 into the interior of the receiving slot 46. The staff will press the card plate 27 at this time. When the card column 31 enters the interior of the limit slot 28, the staff moves the cleaning basket 4 out of the cleaning tank 3, and places the soaked film aluminum part between the bottom surface of the connecting slot 19 and the two card plates 27. The staff rotates the rotating disk 23, and then the two card plates 27 approach each other to clamp the film aluminum part. The staff will close the two baffles 43 at this time, and start the submersible pump 7 by using the PLC controller, and then the submersible pump 7 draws clean water from the water tank 6 and sprays it from the high-pressure nozzle 18. The staff uses the PLC controller to start the drive motor 11 at this time, and then the drive shaft of the drive motor 11 rotates to drive the moving block 13 to move, so as to achieve the cleaning of film aluminum parts of different shapes.
[0025] Embodiment 2
[0026] Based on the above embodiment 1, reference Figure 1 , Figure 2 and Figure 3 Two second handles 42 are fixedly installed on the top surface of the cleaning basket 4, and supporting grooves 38 are respectively opened on both sides of the interior of the cleaning tank 3, and a limiting hole 39 is opened on the internal top surface of the supporting groove 38. A supporting block 40 is arranged inside the supporting groove 38, and a push plate 41 is fixedly installed on the top surface of the supporting block 40. The push plate 41 is movably connected with the limiting hole 39. Through the set second handle 42, when the staff takes the film layer aluminum parts inside the cleaning basket 4, the staff will first hold the second handle 42 to move the cleaning basket 4 out of the cleaning tank 3, and then push the push plate 41. After moving the support block 40 out of the support groove 38, the staff will place the cleaning basket 4 on the top surface of the support block 40, and then control the water on the surface of the film layer aluminum parts.
[0027] Embodiment 3
[0028] Based on the above embodiments 1 and 2, reference Figure 1 , Figure 2 and Figure 3A slope frame 34 is fixedly installed on one side of the base 1, placement grooves 35 are opened on both sides of the interior of the water tank 6, a filter bin 36 is arranged inside the water tank 6, and a first handle 37 is fixedly installed on the top surface of the filter bin 36, a load-bearing block 47 is fixedly installed on one side of the cleaning bin 2, and the load-bearing block 47 is fixedly installed with the drive motor 11, a limiting column 33 is fixedly installed inside the connecting groove 19, a circular through hole is opened on one side of the positioning plate 24, and the circular through hole is movably connected with the limiting column 33, a load-bearing column 44 is fixedly installed inside the cleaning bin 2, a circular through hole is opened on one side of the moving block 13, and the circular through hole is movably connected with the load-bearing column 44, a battery 45 is fixedly installed on one side of the base 1, and the battery 45 is electrically connected to the drive motor 11, the submersible pump 7 is electrically connected to the battery 45, and the battery 45 is electrically connected to the PLC controller.
[0029] Working principle: Please refer to Figure 1-Figure 6 As shown, through the provided base 1, when the staff cleans the film layer aluminum parts, firstly, a large amount of cleaning liquid is poured into the interior of the cleaning tank 3, and then the staff places the film layer aluminum parts on the inner bottom surface of the cleaning basket 4, and then puts them into the cleaning tank 3. At this time, the staff replaces the card plate 27 according to the shape of the film layer aluminum parts, and the staff picks up the card plate 27 and moves it upward, and then the card column 31 enters the interior of the card slot 32. After the staff moves the card plate 27 out of the interior of the connecting groove 19, the staff picks up the corresponding card plate 27, and places the limit block 29 into the interior of the receiving groove 46. At this time, the staff presses the card plate 27, and when the card column 31 is in the limit groove 2 8, the staff moves the cleaning basket 4 out of the cleaning tank 3, and places the soaked film aluminum parts between the bottom surface of the connecting tank 19 and the two clamps 27. The staff rotates the rotating disk 23, and then the two clamps 27 approach each other to clamp the film aluminum parts. The staff will close the two baffles 43 at this time, and start the submersible pump 7 by using the PLC controller, and then the submersible pump 7 draws the clean water inside the water tank 6 and sprays it from the high-pressure nozzle 18. The staff uses the PLC controller to start the drive motor 11 at this time, and then the drive shaft of the drive motor 11 rotates to drive the moving block 13 to move, so as to achieve the cleaning of film aluminum parts of different shapes.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for the upper cavity of a film aluminum component, characterized in that: include: A base (1), a cleaning chamber (2) is fixedly mounted on the top surface of the base (1), a cleaning groove (3) is provided on the top surface of the base (1), a cleaning basket (4) is arranged inside the cleaning groove (3), two baffles (43) are respectively arranged on both sides of the cleaning chamber (2), two hinges are respectively fixedly mounted on both sides of the cleaning chamber (2), the baffles (43) are connected to the cleaning chamber (2) via the hinges, a PLC controller is fixedly mounted on one side of the base (1), a connecting hole (5) is provided on the inner bottom surface of the cleaning chamber (2), a connecting groove (19) is provided on the top surface of the base (1), two positioning plates (24) are arranged inside the connecting groove (19), a second threaded hole (25) is provided on one side of the positioning plate (24), and a positioning groove (26) is provided on one side of the inner side of the connecting groove (19); A limit assembly, the limit assembly is arranged on one side of the base (1) and is used for limiting the cleaning of aluminum parts with different film layers, the limit assembly comprises: a water tank (6), the water tank (6) is fixedly installed on one side of the base (1), a submersible pump (7) is arranged inside the water tank (6), a water inlet hose (8) is fixedly sleeved on the outer circular wall surface of the water inlet of the submersible pump (7), positioning holes (10) are respectively opened on both sides of the water inlet hose (8), a screw rod (12) is movably sleeved inside the positioning hole (10), a drive motor (11) is fixedly installed on one side of the cleaning chamber (2), one end of the drive shaft of the drive motor (11) is connected to the screw rod (12) ) is fixedly installed, a threaded column (22) is movably sleeved inside the positioning groove (26), and the threaded column (22) is threadedly connected to the second threaded hole (25), a stabilizing hole (20) is provided on one side of the base (1), a bearing (21) is fixedly sleeved on the inner circular wall surface of the stabilizing hole (20), and the inner circular wall surface of the inner ring of the bearing (21) is fixedly sleeved on the threaded column (22), a receiving groove (46) is provided on one side of the positioning plate (24), a limiting block (29) is arranged inside the receiving groove (46), a clamping groove (32) is provided on one side of the limiting block (29), a spring (30) is installed at one end of the inner side of the clamping groove (32), and the The inner circular wall surface of the clamping groove (32) is movably sleeved with a clamping column (31), and the clamping column (31) is fixedly installed with the spring (30). A limiting groove (28) is provided on one side of the interior of the receiving groove (46), and the limiting groove (28) is movably sleeved with the clamping column (31). A clamping plate (27) is fixedly installed on one side of the limiting block (29). A cleaning groove (3) is provided on the top surface of the base (1), and a cleaning basket (4) is provided inside the cleaning groove (3). A moving block (13) is provided inside the cleaning bin (2), and a first threaded hole (14) is provided on one side of the moving block (13), and the first threaded hole (14) is threadedly connected to the screw rod (12). The bottom surface of the movable block (13) is fixedly mounted with a connecting pipe (15), the outer circumferential wall surface of the connecting pipe (15) is provided with a plurality of fixing holes (16), the inner circumferential wall surface of the fixing hole (16) is fixedly sleeved with a high-pressure nozzle (18), a movable hole (9) is provided on one side of the cleaning bin (2), a water inlet hole (17) is provided at one end of the connecting pipe (15), the inner circumferential wall surface of the water inlet hole (17) is fixedly sleeved with the water inlet hose (8), the submersible pump (7) is electrically connected to the PLC controller, the driving motor (11) is electrically connected to the PLC controller, and a rotating disk (23) is fixedly mounted on one end of the threaded column (22).
2. The device for cleaning the upper cavity of a film layer aluminum component according to claim 1, characterized in that: Two second handles (42) are fixedly mounted on the top surface of the cleaning basket (4); support grooves (38) are respectively provided on both sides of the interior of the cleaning groove (3); a limiting hole (39) is provided on the inner top surface of the support groove (38); a support block (40) is provided inside the support groove (38); a push plate (41) is fixedly mounted on the top surface of the support block (40); and the push plate (41) is movably sleeved with the limiting hole (39).
3. The device for cleaning the upper cavity of a film aluminum component according to claim 1, characterized in that: A slope frame (34) is fixedly mounted on one side of the base (1), placement grooves (35) are provided on both sides of the interior of the water tank (6), a filter bin (36) is provided inside the water tank (6), and a first handle (37) is fixedly mounted on the top surface of the filter bin (36).
4. The device for cleaning the upper cavity of a film aluminum component according to claim 1, characterized in that: A load-bearing block (47) is fixedly mounted on one side of the cleaning bin (2), and the load-bearing block (47) is fixedly mounted on the driving motor (11).
5. The device for cleaning the upper cavity of a film layer aluminum component according to claim 1, characterized in that: A limiting column (33) is fixedly installed inside the connecting groove (19), a circular through hole is opened on one side of the positioning plate (24), and the circular through hole is movably connected to the limiting column (33); a load-bearing column (44) is fixedly installed inside the cleaning bin (2), and a circular through hole is opened on one side of the moving block (13), and the circular through hole is movably connected to the load-bearing column (44).
6. The device for cleaning the upper cavity of a film aluminum component according to claim 1, characterized in that: A storage battery (45) is fixedly mounted on one side of the base (1); the storage battery (45) is electrically connected to the drive motor (11); the submersible pump (7) is electrically connected to the storage battery (45); and the storage battery (45) is electrically connected to the PLC controller.
