Efficient automatic laser cleaning equipment
The automatic laser cleaning device addresses the issue of cleaning dead corners by using a rotating disk and adjustable laser head to ensure thorough cleaning, enhancing efficiency.
Patent Information
- Application Number
- CN202420424912.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-06
AI Technical Summary
Existing high-efficiency automatic laser cleaning equipment struggles with cleaning dead corners, requiring secondary cleaning and reducing overall work efficiency.
An automatic laser cleaning device with a rotating disk, adjustable laser cleaning head, and clamping mechanism that allows for precise positioning and movement of the laser beam to clean all surfaces, including dead corners.
Effectively avoids cleaning dead corners and improves overall work efficiency by ensuring thorough cleaning without the need for secondary cleaning.
Smart Images

Figure CN222153225U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of laser cleaning, and in particular relates to a high-efficiency automatic laser cleaning device. Background Art
[0002] Laser cleaning is an efficient and environmentally friendly cleaning method that mainly uses high-energy laser beams to irradiate the surface of an object, causing the stains to evaporate or peel off instantly, thereby achieving the purpose of cleaning. Laser cleaning has the advantages of non-contact, no chemical agents, and no mechanical wear, so it has been widely used in industry, medicine, military and other fields.
[0003] Laser cleaning equipment is mainly composed of laser, optical system, control system, etc. The laser generates a laser beam, the optical system is responsible for focusing the laser beam and directing it to the surface of the object to be cleaned, and the control system is responsible for controlling the output parameters of the laser, such as power and frequency. In practical applications, laser cleaning equipment can be used to clean stains on the surfaces of various materials, such as metal, glass, ceramics, plastics, etc. At the same time, laser cleaning can also be used in semiconductor manufacturing, precision instrument maintenance, cultural relics restoration and other fields.
[0004] The existing high-efficiency automatic laser cleaning equipment needs to place the laser cleaning head in a fixed position before performing subsequent cleaning during laser cleaning. When encountering cleaning dead corners, some components are prone to not being cleaned properly, and secondary cleaning is required in subsequent work. Therefore, a high-efficiency automatic laser cleaning equipment is needed to assist in solving this problem. Utility Model Content
[0005] (1) Technical issues to be solved
[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a high-efficiency automatic laser cleaning equipment, which can perform laser cleaning on different positions of the workpiece to be processed, and try to avoid cleaning dead corners, etc., thereby effectively avoiding subsequent secondary cleaning and improving overall work efficiency.
[0007] (2) Technical solution
[0008] In order to solve the above technical problems, the utility model provides such a high-efficiency automatic laser cleaning device, which includes a mounting seat, a rotating disk is rotatably arranged at the top of the mounting seat, an adjustment cavity is opened at the top of the rotating disk, and an auxiliary clamping adjustment component is installed in the adjustment cavity;
[0009] A protruding plate is vertically fixed at one end of the mounting seat, a sliding groove is provided on the protruding plate, a protruding block is slidably arranged in the sliding groove, an extension plate is installed on the outer side of the protruding block, a laser cleaning head is hingedly installed on the end of the extension plate away from the protruding block, a protruding block is protrudingly arranged at the top of the laser cleaning head, a hinged seat is protrudingly arranged at the center of the top of the extension plate, and a hydraulic rod is hingedly installed between the hinged seat and the protruding block.
[0010] Furthermore, a lifting component for assisting in adjusting the height of the protruding block is installed on the slide groove of the protruding plate, and the lifting component includes a lifting rod vertically rotatably arranged in the slide groove, the lifting rod is passed through and installed on the protruding block, and the lifting rod is threadedly engaged with the protruding block. A lifting motor is installed at the top of the protruding plate, and one end of the top of the lifting rod is fixed to the shaft of the lifting motor.
[0011] Furthermore, the adjustment component includes a dual-axis motor installed in the middle section of the adjustment chamber, and transmission rods are installed on the machine shafts at both ends of the dual-axis motor. The transmission rods are rotatably arranged in the adjustment chamber, and two threads with opposite spiral directions are symmetrically provided on the two transmission rods. A slider is sleeved on the transmission rod, and the transmission rod and the slider are threadedly matched, and a sliding block is fixed at the top of the slider.
[0012] Furthermore, the sliding block is an arc-shaped plate structure, and clamping plates are installed on the inner sides of the two sliding blocks.
[0013] Furthermore, a sliding groove is provided on one side of the clamping plate facing the sliding block, and a plug-in plate is protruded from one end of the sliding block facing the clamping plate, and the plug-in plate is plugged in cooperation with the sliding groove.
[0014] Furthermore, a protruding seat is protrudingly provided on the outer side of the mounting seat, a transmission motor is installed on the protruding seat, a transmission wheel is installed at the front end of the shaft of the transmission motor, and the outer edge of the rotating disk and the outer edge of the transmission wheel are connected through a transmission belt.
[0015] Furthermore, a ball bearing is embedded and installed on the outer side of the rotating disk, and a plurality of the ball bearings are provided, and the plurality of the ball bearings are arranged in a circular array with the center of the rotating disk as the center.
[0016] (3) Beneficial effects
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model starts the lifting motor through the cooperation between the laser cleaning head hingedly mounted on the extended plate and the hydraulic rod and the lifting assembly, and the lifting motor drives the lifting rod to rotate, and the lifting rod and the protruding block are threadedly matched, so that the position of the protruding block is changed, and the extended plate is adjusted to a specified height, and the rust or impurities on the workpiece to be processed are cleaned by laser irradiation of the laser cleaning head. During the cleaning process, the hydraulic rod is extended or shortened as a whole, and the protruding block is pulled during the extension or shortening of the hydraulic rod, so that the laser cleaning head is directed to different positions, so that laser cleaning is performed on different positions of the workpiece, and cleaning dead corners are avoided as much as possible, thereby effectively avoiding subsequent secondary cleaning and improving overall work efficiency.
[0019] The utility model starts the double-axis motor through the arranged adjustment component, and the double-axis motor drives the transmission rod to rotate. The transmission rod and the slider are threadedly matched, so that the position of the slider is adjusted, and then the position of the sliding block is driven to be adjusted, so that the sliding block is used to assist in clamping and positioning the workpiece to be processed, and through the detachable clamping plate, different shapes of clamping plates can be replaced according to the different shapes of the workpiece to be processed during cleaning and processing, thereby ensuring that the workpiece to be processed can be stably clamped and positioned during work.
[0020] The utility model can conveniently drive the rotating disk to rotate during work through the cooperation between the rotating disk and the transmission motor and the second transmission wheel, thereby ensuring that all positions of the workpiece to be processed can be effectively cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 It is a structural schematic diagram of the utility model;
[0023] Figure 2 It is a transverse cross-sectional view of the mounting seat of the utility model;
[0024] Figure 3 For this utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0025] Figure 4 For this utility model Figure 1 Schematic diagram of the enlarged structure at point B in the middle.
[0026] The marks in the accompanying drawings are: 1. mounting seat; 2. rotating disk; 21. ball bearing; 3. adjusting assembly; 4. dual-axis motor; 5. transmission rod; 6. sliding block; 61. plug-in board; 62. slider; 7. clamping plate; 71. sliding groove; 8. protruding seat; 9. transmission motor; 10. transmission wheel; 11. transmission belt; 12. protruding plate; 13. lifting assembly; 14. lifting rod; 15. lifting motor; 16. extending plate; 161. protruding block; 17. hydraulic rod; 18. laser cleaning head; 181. protruding block. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] This specific embodiment is a highly efficient automatic laser cleaning device, such as Figure 1 and Figure 2 As shown, the high-efficiency automatic laser cleaning equipment includes a mounting base 1, a rotating disk 2 is rotatably arranged at the top of the mounting base 1, a protruding base 8 is protrudingly arranged on the outer side of the mounting base 1, a transmission motor 9 is installed on the protruding base 8, a transmission wheel 10 is installed at the front end of the shaft of the transmission motor 9, and the outer edge of the rotating disk 2 and the outer edge of the transmission wheel 10 are connected by a transmission belt 11. Through the cooperation between the rotatable rotating disk 2 and the transmission motor 9 and the transmission wheel 10, the rotating disk 2 can be conveniently driven to rotate during work, thereby ensuring that all positions of the workpiece to be processed can be effectively cleaned.
[0029] A ball 21 is embedded and installed on the outer side of the rotating disk 2. A plurality of balls 21 are provided, and the plurality of balls 21 are arranged in a circular array with the center of the rotating disk 2 as the center. The provided balls 21 can play an auxiliary rotation role during the rotation of the rotating disk 2, and can avoid problems such as the inconvenience of rotating the rotating disk 2 as much as possible.
[0030] Reference Figure 1 and Figure 3 As shown, an adjustment cavity is provided at the top of the rotating disk 2, and an auxiliary clamping adjustment component 3 is installed in the adjustment cavity. The adjustment component 3 includes a dual-axis motor 4 installed in the middle section of the adjustment cavity. Transmission rods 5 are installed on the machine shafts at both ends of the dual-axis motor 4. The transmission rods 5 are rotatably arranged in the adjustment cavity. Two threads with opposite spiral directions are symmetrically provided on the two transmission rods 5. A slider 62 is sleeved and installed on the transmission rod 5. The transmission rod 5 and the slider 62 are threadedly matched, and a sliding block 6 is fixed at the top of the slider 62.
[0031] By setting the adjustment component 3, the dual-axis motor 4 is started, and the dual-axis motor 4 drives the transmission rod 5 to rotate. The transmission rod 5 and the slider 62 are threadedly matched, so that the position of the slider 62 is adjusted, and then the position of the sliding block 6 is adjusted, so that the sliding block 6 is used to assist in clamping and positioning the workpiece.
[0032] The sliding block 6 is an arc-shaped plate structure. A clamping plate 7 is installed on the inner side of the two sliding blocks 6. A sliding groove 71 is provided on the side of the clamping plate 7 facing the sliding block 6. A plug-in plate 61 is protruded from one end of the sliding block 6 facing the clamping plate 7. The plug-in plate 61 is plugged into the sliding groove 71.
[0033] Through the detachable clamping plate 7, during the cleaning process, the clamping plate 7 of different shapes can be replaced according to the different shapes of the parts to be processed, thereby ensuring that the parts to be processed can be stably clamped and positioned during operation.
[0034] Reference Figure 1 and Figure 4 As shown, a protruding plate 12 is vertically fixed at one end of the mounting seat 1, and a sliding groove is provided on the protruding plate 12, and a protruding block 161 is slidably arranged in the sliding groove. A lifting component 13 for assisting the height adjustment of the protruding block 161 is installed on the sliding groove of the protruding plate 12, and the lifting component 13 includes a lifting rod 14 vertically rotatingly arranged in the sliding groove, and the lifting rod 14 is penetrated and installed on the protruding block 161, and the lifting rod 14 and the protruding block 161 are threadedly matched. A lifting motor 15 is installed at the top of the protruding plate 12, and one end of the top of the lifting rod 14 is fixed on the shaft of the lifting motor 15. An extension plate 16 is installed on the outer side of the protruding block 161, and a laser cleaning head 18 is hingedly installed on the end of the extension plate 16 away from the protruding block 161, and a protruding block 18 is protrudingly provided at the top of the laser cleaning head 18. A hinged seat is protrudingly provided at the center of the top of the extension plate 16, and a hydraulic rod 17 is hingedly installed between the hinged seat and the protruding block 181.
[0035] By means of the laser cleaning head 18 hingedly mounted on the extension plate 16 and the cooperation between the hydraulic rod 17 and the lifting assembly 13, the lifting motor 15 is started, and the lifting motor 15 drives the lifting rod 14 to rotate. The lifting rod 14 and the protruding block 161 are threadedly engaged, so that the position of the protruding block 161 is changed, and the extension plate 16 is adjusted to a specified height. The rust or impurities on the workpiece are cleaned by laser irradiation of the laser cleaning head 18. During the cleaning process, the hydraulic rod 17 is extended or shortened as a whole. During the extension or shortening of the hydraulic rod 17, the protruding block 181 is pulled, so that the laser cleaning head 18 is directed to different positions, thereby performing laser cleaning on different positions of the workpiece, and avoiding cleaning dead corners as much as possible, thereby effectively avoiding subsequent secondary cleaning and improving overall work efficiency.
[0036] Working principle:
[0037] When it is necessary to clean the workpiece to be processed, the workpiece to be processed is placed on the top of the rotating disk 2, and the dual-axis motor 4 is started. The dual-axis motor 4 drives the transmission rod 5 to rotate, and the transmission rod 5 is threadedly matched with the slider 62, so that the position of the slider 62 is adjusted, and then the position of the sliding block 6 is adjusted, so that the workpiece to be processed is auxiliary clamped and positioned by the sliding block 6, and the lifting motor 15 is started. The lifting motor 15 drives the lifting rod 14 to rotate, and the lifting rod 14 is threadedly matched with the protruding block 161, so that the position of the protruding block 161 is changed, and the protruding plate 16 is adjusted to a specified height, and the clamping plates 7 of different shapes are replaced according to the different shapes of the workpiece to be processed, so as to ensure the overall stable clamping of the workpiece to be processed.
[0038] During the laser cleaning process, the rust or impurities on the workpiece are cleaned by laser irradiation of the laser cleaning head 18. During the cleaning process, the hydraulic rod 17 is extended or shortened as a whole. During the extension or shortening of the hydraulic rod 17, the protrusion 181 is pulled, so that the laser cleaning head 18 is directed to different positions, thereby performing laser cleaning on different positions of the workpiece. During the processing, the transmission motor 9 is started, and the transmission motor 9 drives the transmission wheel 10 to rotate, and the transmission wheel 10 drives the transmission belt 11 to rotate, and then the rotating disk 2 is driven to rotate through the transmission belt 11. During the rotation of the rotating disk 2, the workpiece is rotated, so that different positions of the workpiece are cleaned by the laser cleaning head 18.
[0039] All technical features in this embodiment can be freely combined according to actual needs.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A highly efficient automatic laser cleaning device, comprising a mounting base (1), characterized in that: A rotating disk (2) is rotatably arranged at the top of the mounting seat (1), an adjusting cavity is provided at the top of the rotating disk (2), and an auxiliary clamping adjusting component (3) is installed in the adjusting cavity; A protruding plate (12) is vertically fixed to one end of the mounting seat (1), a sliding groove is provided on the protruding plate (12), a protruding block (161) is slidably arranged in the sliding groove, an extension plate (16) is installed on the outer side of the protruding block (161), a laser cleaning head (18) is hingedly installed at one end of the extension plate (16) away from the protruding block (161), a protruding block (181) is protrudingly arranged at the top of the laser cleaning head (18), a hinged seat is protrudingly arranged at the center of the top of the extension plate (16), and a hydraulic rod (17) is hingedly installed between the hinged seat and the protruding block (181).
2. The high-efficiency automatic laser cleaning equipment according to claim 1, characterized in that: A lifting assembly (13) for adjusting the height of the auxiliary protruding block (161) is installed on the slide groove of the protruding plate (12). The lifting assembly (13) includes a lifting rod (14) vertically rotatably arranged in the slide groove. The lifting rod (14) is penetrated and installed on the protruding block (161). The lifting rod (14) and the protruding block (161) are threadedly matched. A lifting motor (15) is installed at the top of the protruding plate (12). One end of the top of the lifting rod (14) is fixed on the shaft of the lifting motor (15).
3. The high-efficiency automatic laser cleaning equipment according to claim 1, characterized in that: The adjustment component (3) comprises a double-axis motor (4) installed in the middle section of the adjustment chamber, transmission rods (5) are installed on the shafts at both ends of the double-axis motor (4), and the transmission rods (5) are rotatably arranged in the adjustment chamber. Two threads with opposite spiral directions are symmetrically provided on the two transmission rods (5), and a slider (62) is sleeved and installed on the transmission rod (5). The transmission rod (5) and the slider (62) are threadedly matched, and a sliding block (6) is fixed at the top of the slider (62).
4. The high-efficiency automatic laser cleaning equipment according to claim 3 is characterized in that: The sliding block (6) is an arc-shaped plate structure, and clamping plates (7) are installed on the inner sides of the two sliding blocks (6).
5. The high-efficiency automatic laser cleaning equipment according to claim 4, characterized in that: The clamping plate (7) is provided with a sliding groove (71) on one side facing the sliding block (6), and the sliding block (6) is provided with a plug-in plate (61) protruding from one end facing the clamping plate (7), and the plug-in plate (61) is plugged into the sliding groove (71).
6. The high-efficiency automatic laser cleaning equipment according to claim 1, characterized in that: A protruding seat (8) is protrudingly provided on the outer side of the mounting seat (1), a transmission motor (9) is mounted on the protruding seat (8), a transmission wheel (10) is mounted on the front end of the shaft of the transmission motor (9), and the outer edge of the rotating disk (2) and the outer edge of the transmission wheel (10) are connected in transmission via a transmission belt (11).
7. The high-efficiency automatic laser cleaning equipment according to claim 6, characterized in that: A ball bearing (21) is embedded and installed on the outer side of the rotating disk (2), and a plurality of the ball bearings (21) are provided. The plurality of ball bearings (21) are arranged in a circular array with the center of the rotating disk (2) as the center.
Citation Information
Cited By
Laser cleaning device for metal rust removal
CN121514228A
