Lifting mechanism for plate shearing machine

By designing the lifting mechanism for lifting cylinders and support plates in the shearing machine, the problem of bending and entering the long plate is solved, the production efficiency of the shearing machine and the stability of the sheet processing are improved, the damage and labor intensity are reduced, and the The service life of the equipment.

CN222154099UActive Publication Date: 2024-12-13SHENGSHI CONTAINER MANAGEMENT SHANGHAI +1
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Patent Information

Application Number
CN202323405148.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2024-12-13
Estimated Expiration
2033-12-13

AI Technical Summary

Technical Problem

In the shearing machine, the weight of the long plate causes the head and tail to bend, making it difficult to enter the shearing machine, resulting in low working efficiency when the discharge roller advances or retreats, easily damaging the plate and increasing the labor intensity of manual labor.

Method used

A lifting mechanism is designed, including a lifting cylinder and a support plate. The support plate is pushed by the piston rod of the lifting cylinder, so that its height is greater than or equal to the feeding port of the shearing machine, so that the tail of the plate is retracted and entered, combining the guide column and the rotating roller. Improves movement stability and efficiency, and reduces wear through buffer blocks and placement slots.

Benefits of technology

It improves the process smoothness of the shearing machine, increases production efficiency, reduces the surface damage of the board and the labor intensity of employees, and extends the service life of the rotating rollers and support plates.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a lifting mechanism for a plate shearing machine, and relates to the technical field of metal plate machining equipment.The lifting mechanism comprises a plate shearing machine body, a lifting air cylinder and a supporting plate, a mounting plate is arranged on one side of the plate shearing machine body, and the lifting air cylinder is fixedly connected to the mounting plate; the supporting plate is located on the side, away from the lifting air cylinder, of the mounting plate and used for supporting the plate, a piston rod of the lifting air cylinder penetrates through the mounting plate and is fixedly connected to the side, close to the mounting plate, of the supporting plate, and the piston rod of the lifting air cylinder and the supporting plate are perpendicular to each other. The plate shearing machine has the effect that when the discharging roller advances or retreats, plates can easily enter the plate shearing machine body.
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Description

Technical Field

[0001] The present application relates to the technical field of metal sheet processing equipment, and in particular to a lifting mechanism for a shearing machine. Background Art

[0002] A shearing machine is a machine for shearing plates. It includes a moving upper blade and a fixed lower blade. When in use, a reasonable blade gap is used to apply shearing force to metal plates of various thicknesses so that the plates are broken and separated according to the required size.

[0003] In the related art, the plates used in container manufacturing need to be pre-treated, and the main process flow of the pre-treatment is: loading and uncoiling, clamping and leveling, cut-to-length shearing (cutting the head and tail), automatic welding of the panels, sandblasting, roller coating, drying, etc. Among them, when the panels are automatically welded, because the welding part is the tail of the front roll leveling plate and the head of the rear roll leveling plate, the flatness of the joint of the plates is required to be high. Usually, a cut-to-length shearing machine is used in the previous process to remove the head and tail parts. The shearing machine includes a shearing machine body, a plurality of feed rollers located on one side of the shearing machine body, and a plurality of discharge rollers located on the other side of the shearing machine body. The plate is placed on the feed roller, and the feed roller rotates to convey the plate into the shearing machine body. The shearing machine body shears the plate to remove the head of the plate. When the sheared plate is conveyed to the discharge roller, the discharge roller flips so that the tail of the plate enters the shearing machine body. The shearing machine body cuts the tail of the plate, and then the discharge roller rotates forward to convey the cut plate to the next processing position.

[0004] With regard to the above-mentioned related technologies, the plates are relatively long and their own weight will cause the head and tail to bend downward. Since the height of the bent plates is lower than the front and rear positions of the shearing machine body, the forward or backward movement of the discharge roller will cause the bent plates to be unable to fit into the shearing machine. The plates can only be lifted up manually using tools and then moved onto the shearing machine, resulting in low work efficiency, high labor costs, and easy damage to the surface of the plates. Utility Model Content

[0005] In order to make it easier for the plate to enter the shearing machine body when the discharge roller moves forward or backward, the present application provides a lifting mechanism for the shearing machine.

[0006] The present application provides a lifting mechanism for a shearing machine, which adopts the following technical solution:

[0007] A lifting mechanism for a shearing machine comprises a shearing machine body, a lifting cylinder and a support plate, wherein a mounting plate is provided on one side of the shearing machine body, the lifting cylinder is fixedly connected to the mounting plate, the support plate is located on a side of the mounting plate away from the lifting cylinder and is used to support the plate, the piston rod of the lifting cylinder passes through the mounting plate and is fixedly connected to a side of the support plate close to the mounting plate, and the piston rod of the lifting cylinder and the support plate are arranged perpendicular to each other.

[0008] By adopting the above technical solution and setting the support plate of the lifting cylinder, the lifting cylinder can push the support plate to move so that the height of the support plate is greater than or equal to the feed port of the shearing machine body, and the downward bent part of the tail of the plate can be lifted, thereby facilitating the rear end of the plate to move back into the feed port of the shearing machine, thereby improving the process smoothness of the shearing machine body, increasing the overall production efficiency, and reducing damage to the surface of the plate and the labor intensity of employees.

[0009] Optionally, a guide column is fixedly connected to one side of the support plate close to the lifting cylinder, the guide column and the piston rod of the lifting cylinder are arranged parallel to each other, and the guide column passes through the mounting plate and extends to the outside of the side of the mounting plate away from the support plate.

[0010] By adopting the above technical solution and setting the guide column, the support plate can move along the length direction of the guide column, thereby avoiding the support plate from tilting and improving the stability of the support plate movement process.

[0011] Optionally, a side of the support plate away from the mounting plate is rotatably connected to a rotating roller.

[0012] By adopting the above technical solution and setting the rotating roller, the rotating roller can rotate so that the tail of the plate can be more easily inserted into the shearing machine body, and there is rotational friction between the plate and the rotating roller, which reduces the wear of the plate and increases the service life of the plate.

[0013] Optionally, two ears are fixedly connected to the side of the support plate away from the mounting plate, and the two ears are located at both ends of the support plate. A rotating shaft is rotatably connected to the rotating roller, and the rotating shaft and the rotating roller are coaxially arranged and both ends of the rotating shaft extend outside the rotating roller. A placement groove is provided on the side of the ear away from the support plate, which passes through two opposite side walls of the ear, and the two ends of the rotating shaft are respectively embedded in the two placement grooves in a one-to-one manner.

[0014] By adopting the above technical solution, the arrangement of the support ears and the placement groove enables the rotating shaft on the rotating roller to be placed in the placement groove. When the rotating roller is worn out after long-term use, the rotating roller can be taken out from the placement groove for replacement or maintenance, thereby improving the disassembly efficiency and service life of the rotating roller.

[0015] Optionally, bearings are sleeved on both ends of the rotating shaft, and the bearings are embedded in the placement grooves.

[0016] By adopting the above technical solution, the bearing is set so that the rotating roller and the rotating shaft can rotate relative to each other, and the rotating shaft can also rotate relative to the bearing, so that the rotating roller can rotate forward and reverse more flexibly under the drive of the plate, thereby improving the rotation efficiency of the rotating roller.

[0017] Optionally, a plurality of buffer blocks are fixedly connected to one side of the support plate close to the mounting plate.

[0018] By adopting the above technical solution and setting the buffer block, when the lifting cylinder pushes the support plate to move and reset, it can prevent the support plate from directly colliding with the mounting plate, thereby providing a buffer for the contact between the support plate and the mounting plate, reducing the wear of the support plate and the mounting plate, and increasing the service life of the support plate and the mounting plate.

[0019] Optionally, both ends of the mounting plate are slidably connected to the shearing machine body, a sliding frame is fixedly connected to the shearing machine body, a guide rod is fixedly connected to the sliding frame, a screw rod is passed through the sliding frame, the screw rod and the guide rod are arranged parallel to each other, one end of the screw rod extends outside the sliding frame, and a moving block that moves toward the shearing machine body is provided on the sliding frame, the moving block is sleeved and slidably connected to the screw rod and the guide rod, and the lifting cylinder is fixedly connected to the moving block on the side away from the mounting plate.

[0020] By adopting the above technical scheme, the sliding frame, the screw rod and the moving block are arranged, so that when the shearing machine body shears plates with different toughness, the screw rod is rotated to make the moving block move along the length direction of the screw rod, so that the lifting cylinder and the rotating roller on the moving block move toward the direction of the shearing machine body. The rotating roller can make the plates with greater flexibility closer to the feed port on the shearing machine body, thereby improving the movement efficiency and transmission efficiency of the rotating roller.

[0021] Optionally, one end of the screw rod extending outside the sliding frame is fixedly connected to a rotating handle.

[0022] By adopting the above technical solution and setting the rotating handle, the employee can hold the rotating handle to rotate it, thereby reducing the damage caused by the friction between the employee's hand and the thread on the screw rod, and improving the rotation efficiency of the screw rod.

[0023] Optionally, a pad is fixedly connected to a side of the shearing machine body away from the support plate.

[0024] By adopting the above technical solution, the setting of the pad makes the side of the shearing machine body away from the support plate have a support point, shortening the distance between the feed roller and the shearing machine body. When the feed roller conveys the plate into the shearing machine body to cut the head of the plate, it can enter the shearing machine body more easily.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. The setting of the support plate of the lifting cylinder makes it easier for the tail of the plate to move back into the feeding port of the shearing machine, which improves the process fluency of the shearing machine, increases the overall production efficiency, and reduces the damage to the surface of the plate and the labor intensity of employees;

[0027] 2. The arrangement of the lugs and placement slots facilitates the removal of the rotating roller from the placement slot for replacement or maintenance, thereby improving the removal efficiency and service life of the rotating roller;

[0028] 3. The setting of the buffer block can provide a buffer for the contact between the support plate and the mounting plate when the support plate is reset, thereby reducing the wear of the support plate and the mounting plate and increasing the service life of the support plate and the mounting plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is an overall structural diagram of a lifting mechanism for a shearing machine in an embodiment of the present application.

[0030] Figure 2 It is an exploded front view of the lifting component and the moving component in the embodiment of the present application.

[0031] Figure 3 It is an exploded bottom view of the lifting component and the moving component in the embodiment of the present application.

[0032] Explanation of the accompanying drawings: 1. Shearing machine body; 11. Feed port; 12. Pad; 13. Mounting plate; 131. Countersunk groove; 2. Lifting assembly; 21. Lifting cylinder; 22. Support plate; 221. Guide column; 222. Lug; 2221. Placement groove; 223. Buffer block; 2231. Extension; 23. Rotating roller; 231. Rotating shaft; 2311. Bearing; 3. Moving assembly; 31. Sliding frame; 32. Guide rod; 33. Screw; 331. Rotating handle; 34. Moving block; 4. Feed roller; 5. Discharge roller. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-3 This application is described in further detail.

[0034] The present application embodiment discloses a lifting mechanism for a shearing machine. Figure 1A lifting mechanism for a shearing machine includes a shearing machine body 1 and a lifting assembly 2. The shearing machine body 1 is provided with a feed port 11 for a plate to enter or leave the shearing machine body 1. The lifting assembly 2 is installed on the shearing machine body 1 so that the head or tail of the plate can be easily inserted into the feed port 11.

[0035] Reference Figure 1 A plurality of feed rollers 4 are installed on one side of the shearing machine body 1, and the plurality of feed rollers 4 are arranged in parallel to each other, so as to convey the plate into the feed port 11 of the shearing machine body 1. A plurality of discharge rollers 5 are installed on the side of the shearing machine body 1 away from the feed rollers 4, and the plurality of discharge rollers 5 are arranged in parallel to each other, so as to convey the plate with the head cut back into the shearing machine body 1 or convey the plate with the head and tail cut out of the shearing machine body 1. A pad 12 is fixedly connected to the side of the shearing machine body 1 close to the feed rollers 4, so as to facilitate the head of the plate to enter the feed port 11.

[0036] Combination Figure 2 The lifting assembly 2 includes a lifting cylinder 21, a support plate 22 and a rotating roller 23. A mounting plate 13 is installed on the side of the shearing machine body 1 close to the discharge roller 5. The mounting plate 13 is located below the feed port 11. The mounting plate 13 and the discharge roller 5 are arranged parallel to each other for installation of the lifting assembly 2. The lifting cylinder 21 is fixedly connected to the side of the mounting plate 13 away from the feed port 11. The support plate 22 is located on the side of the mounting plate 13 close to the feed port 11. The piston rod of the lifting cylinder 21 passes through the mounting plate 13 and is fixedly connected to the side of the support plate 22 close to the mounting plate 13. The piston rod of the lifting cylinder 21 and the support plate 22 are arranged perpendicular to each other, thereby driving the support plate 22 to move toward the side away from the mounting plate 13.

[0037] Combination Figure 2 A guide column 221 is fixedly connected to the side of the support plate 22 close to the lifting cylinder 21. The side of the guide column 221 away from the support plate 22 penetrates the mounting plate 13 and extends to the side of the mounting plate 13 close to the lifting cylinder 21. There are two guide columns 221, which are respectively located on both sides of the piston rod of the lifting cylinder 21. The two guide columns 221 are parallel to the piston rod of the lifting cylinder 21, thereby reducing the deviation of the support plate 22 during movement. The rotating roller 23 is rotatably connected to the side of the support plate 22 away from the mounting plate 13, thereby conveying the plate back to the feed port 11.

[0038] Combination Figure 2A support ear 222 is fixedly connected to the side of the support plate 22 away from the mounting plate 13. The number of the support ears 222 is two and they are respectively located at the two ends of the support plate 22. The support ears 222 and the mounting plate 13 are arranged perpendicular to each other. A placement groove 2221 is provided on the side of the support ear 222 away from the mounting plate 13. The placement groove 2221 penetrates the two opposite side walls of the support ear 222. A coaxially arranged rotating shaft 231 is passed through the rotating roller 23. Both ends of the rotating shaft 231 extend outside the rotating roller 23. Both ends of the rotating shaft 231 are embedded in the placement groove 2221, so that the rotating shaft 231 on the rotating roller 23 can be removed from the support ear 222. The two ends of the rotating shaft 231 are symmetrically sleeved with bearings 2311, so that the rotating shaft 231 and the rotating roller 23 can rotate relative to each other.

[0039] Reference Figure 2 and Figure 3 , a buffer block 223 is fixedly connected to the side of the support plate 22 close to the mounting plate 13 to prevent the support plate 22 from directly colliding with the mounting plate 13. In the embodiment of the present application, there are three buffer blocks 223, all of which are set in the form of discs, one of which is sleeved on the piston rod of the lifting cylinder 21, and the other two buffer blocks 223 are sleeved on the two guide columns 221 in a one-to-one correspondence. An extension part 2231 is fixedly connected to the side of the buffer block 223 away from the support plate 22, and the radial direction of the extension part 2231 is smaller than the radial direction of the buffer block 223 and they are coaxially arranged with each other. A countersunk groove 131 is provided on the side of the mounting plate 13 close to the support plate 22, and the extension part 2231 is embedded in the countersunk groove 131.

[0040] Reference Figure 1 and Figure 2, both ends of the mounting plate 13 are slidably connected to the shearing machine body 1, and the mounting plate 13 moves toward one side of the feed port 11, so that the lifting assembly 2 installed on the mounting plate 13 can also approach or move away from the feed port 11. In the embodiment of the present application, the mounting plate 13 is placed and slid on the shearing machine body 1. A moving assembly 3 is installed on the shearing machine body 1 to drive the lifting assembly 2 to move. The moving assembly 3 includes a sliding frame 31, a guide rod 32, a screw rod 33 and a moving block 34. The sliding frame 31 is fixedly connected to the shearing machine body 1, and both ends of the guide rod 32 are fixedly connected to the sliding frame 31. The screw rod 33 is inserted into the sliding frame 31 and one end of the screw rod 33 extends outside the sliding frame 31. The screw rod 33 and the guide rod 32 are arranged parallel to each other. The moving block 34 is sleeved and slidably connected to the screw rod 33 and the guide rod 32. Rotating the screw rod 33 enables the moving block 34 to move toward the feed port 11. The side of the lifting cylinder 21 away from the mounting plate 13 is fixedly connected to the moving block 34, so that the moving block 34 can drive the lifting cylinder 21 to move synchronously. In the embodiment of the present application, the screw rod 33 and the rotating roller 23 are arranged perpendicular to each other. The end of the screw rod 33 extending outside the sliding frame 31 is fixedly connected to a rotating handle 331, so that the staff can rotate the screw rod 33 conveniently.

[0041] The implementation principle of a lifting mechanism for a shearing machine in an embodiment of the present application is as follows: a plate is located on a feed roller 4, which rotates so that the head of the plate enters the shearing machine body 1, and after the head of the plate is cut, it leaves the feed port 11 and moves to the discharge roller 5, and then the lifting cylinder 21 works to lift the rotating roller 23 on the support plate 22 to a level slightly higher than the feed port 11, and then the discharge roller 5 reverses, and the tail of the plate is synchronously lifted up with the rotating roller 23 and moves toward the feed port 11, and then the tail of the plate enters the feed port 11 for cutting, and after cutting is completed, the discharge roller 5 rotates forward to transport the cut plate; when the plate to be cut has a greater flexibility, the rotating handle 331 is rotated to move the movable plate and the lifting assembly 2 toward the feed port 11, so that the tail of the plate enters the feed port 11.

[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A lifting mechanism for a shearing machine, characterized in that: The invention comprises a shearing machine body (1), a lifting cylinder (21) and a support plate (22), wherein a mounting plate (13) is provided on one side of the shearing machine body (1), the lifting cylinder (21) is fixedly connected to the mounting plate (13), the support plate (22) is located on a side of the mounting plate (13) away from the lifting cylinder (21) and is used to support a plate (22) material, the piston rod of the lifting cylinder (21) passes through the mounting plate (13) and is fixedly connected to a side of the support plate (22) close to the mounting plate (13), and the piston rod of the lifting cylinder (21) and the support plate (22) are arranged perpendicular to each other.

2. A lifting mechanism for a shearing machine according to claim 1, characterized in that: A guide column (221) is fixedly connected to one side of the support plate (22) close to the lifting cylinder (21); the guide column (221) and the piston rod of the lifting cylinder (21) are arranged parallel to each other; the guide column (221) passes through the mounting plate (13) and extends to the outside of a side of the mounting plate (13) away from the support plate (22).

3. A lifting mechanism for a shearing machine according to claim 1, characterized in that: A side of the support plate (22) away from the mounting plate (13) is rotatably connected to a rotating roller (23).

4. A lifting mechanism for a shearing machine according to claim 3, characterized in that: Two ears (222) are fixedly connected to a side of the support plate (22) away from the mounting plate (13), the two ears (222) are located at two ends of the support plate (22), a rotating shaft (231) is rotatably connected to the rotating roller (23), the rotating shaft (231) and the rotating roller (23) are coaxially arranged, and both ends of the rotating shaft (231) extend outside the rotating roller (23), a placement groove (2221) penetrating two opposite side walls of the ear (222) is provided on a side of the ear (222) away from the support plate (22), and the two ends of the rotating shaft (231) are respectively and one-to-one embedded in the two placement grooves (2221).

5. A lifting mechanism for a shearing machine according to claim 4, characterized in that: Both ends of the rotating shaft (231) are sleeved with bearings (2311), and the bearings (2311) are embedded in the placement groove (2221).

6. A lifting mechanism for a shearing machine according to claim 2, characterized in that: A plurality of buffer blocks (223) are fixedly connected to one side of the support plate (22) close to the mounting plate (13).

7. A lifting mechanism for a shearing machine according to claim 1, characterized in that: Both ends of the mounting plate (13) are slidably connected to the shearing machine body (1); a sliding frame (31) is fixedly connected to the shearing machine body (1); a guide rod (32) is fixedly connected to the sliding frame (31); a screw rod (33) is passed through the sliding frame (31); the screw rod (33) and the guide rod (32) are arranged parallel to each other; one end of the screw rod (33) extends outside the sliding frame (31); a moving block (34) is provided on the sliding frame (31) for moving toward the shearing machine body (1); the moving block (34) is sleeved and slidably connected to the screw rod (33) and the guide rod (32); and a side of the lifting cylinder (21) away from the mounting plate (13) is fixedly connected to the moving block (34).

8. A lifting mechanism for a shearing machine according to claim 7, characterized in that: One end of the screw rod (33) extending outside the sliding frame (31) is fixedly connected to a rotating handle (331).

9. The lifting mechanism for a shearing machine according to claim 1, characterized in that: A backing plate (12) is fixedly connected to a side of the shearing machine body (1) away from the support plate (22).