Long pipe sizing device
By designing a long pipe ruler device, a material rack and a motor drive gear system built with multiple sets of angle steel, combined with photoelectric sensors and cutting saws, the problem of insufficient cutting accuracy in stainless steel pipes is solved, and higher cutting accuracy and process are achieved Savings of material heads.
Patent Information
- Application Number
- CN202420797870.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-17
AI Technical Summary
In the process of stainless steel pipe control, due to the influence of measurement error of meter meter and walking mechanism error, the tolerance requirement of 0-(+2) mm cannot be met, resulting in poor cutting accuracy.
A long pipe ruler device was designed, and a material rack built with multiple sets of legs and angle steel was built. The meshing of pinion and large gear by motor drives the meshing of angle steel to achieve left and right flip of angle steel. Combined with photoelectric sensors and cut saws, the pipes are accurately controlled. Cut lengths and adapt to different tube lengths with a movable and adjustable design.
It effectively reduces the length error of each pipe, reduces the dependence on the meter meter, and saves the process material head, especially when large-scale production of stainless steel pipes (8,000-10,000 tons per year), which shows obvious saving effect.
Smart Images

Figure CN222154131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a long tube length-sizing device, in particular to a long tube length-sizing device applied in the technical field of stainless steel tube processing. Background Art
[0002] Stainless steel pipe is a hollow long round steel, an economical cross-section steel, and an important product in the steel industry. It is divided into two categories according to the production method: seamless pipe and welded pipe. It is divided into many categories according to the material, such as ordinary carbon steel pipe, alloy steel pipe, bearing steel pipe, etc. It is safe, reliable, hygienic, environmentally friendly, economical and applicable, and resistant to corrosion by weak corrosive media such as air, steam, and water, and chemically corrosive media such as acids, alkalis, and salts. It is widely used in industrial transportation pipelines such as petroleum, chemical industry, medical treatment, food, light industry, mechanical instruments, and mechanical structural components in life.
[0003] The specification of Chinese patent CN209139955U discloses a stainless steel pipe shearing machine, including a workbench, a first mounting seat is slidably connected to the upper end of the workbench, a second mounting seat is fixedly connected to the workbench, a sensing mechanism is arranged on the first mounting seat, a shearing mechanism is also arranged on the workbench, the sensing mechanism is linked with the shearing mechanism, and a transmission mechanism, a clamping mechanism, a rotating mechanism, and a limiting mechanism are also arranged on the workbench; this stainless steel pipe shearing machine adds an automatic shearing mechanism to the workbench, so that the stainless steel pipe can be driven by the conveying mechanism to run to a limited length, and then automatically sheared by pressing down at the end, and accurate shearing can be achieved without constantly adjusting the coordination between the conveying mechanism and the shearing mechanism, which is simple to implement and convenient to operate.
[0004] At present, when making pipes, a meter is used to measure the size of the smooth pipe. Due to the influence of the outer diameter of the pipe and the error of the running mechanism, it cannot meet the customer's tolerance requirement of 0-(+2) mm, and the cutting accuracy is poor. Utility Model Content
[0005] In view of the above-mentioned prior art, the technical problem to be solved by the utility model is that during the current pipe manufacturing, a meter is used to measure the size of the optical tube. Due to the influence of the outer diameter of the pipe and the error of the walking mechanism, it cannot meet the customer's tolerance requirement of 0-(+2) mm, and the cutting accuracy is poor.
[0006] In order to solve the above problems, the utility model provides a long tube sizing device, including multiple groups of legs, the top ends of the legs are rotatably connected to angle steels, the side walls of the middle legs are fixedly connected to a protection box, a motor is installed on the side end of the protection box, a first small gear is connected to the output end of the motor, a first rotating shaft that penetrates the legs is rotatably connected above the first small gear, a first large gear is sleeved on the first rotating shaft, and the first large gear is meshed with the first small gear, a photoelectric sensor is installed on the top end of the leg on the left, and the photoelectric sensor is located above the angle steel, a support frame is fixedly connected to the leg on the right, a cutting saw is rotatably connected to the bottom end of the support frame, grooves are equidistantly cut on the angle steel, and rollers are rotatably connected in the grooves.
[0007] In the above-mentioned long tube length-sizing device, the device can make the length error of each tube very small. Each meter needs to add at least 100mm of process material head. After using the long tube length-sizing device, this process material head can be omitted or added in small amount. Since 8,000-10,000 tons of stainless steel tubes are produced each year, the saving effect is very obvious.
[0008] As a further improvement of the present application, the side ends of the legs are fixedly connected to support plates, and the side ends of the support plates are fixedly connected to electric slide rails.
[0009] As a further improvement of the present application, a slide rod is slidably connected to the electric slide rail, and a support plate is fixedly connected to the side end of the slide rod.
[0010] As a further improvement of the present application, a slot is cut into the side end of the support plate, and a connecting plate is rotatably connected to the slot via a second rotating shaft.
[0011] As another improvement of the present application, a cleaning brush is fixedly connected to the bottom end of the connecting plate, and the cleaning brush conflicts with the angle steel.
[0012] As another improved supplement of the present application, a block is symmetrically fixedly connected to one end of the connecting plate close to the supporting frame, the inner wall of the block is rotatably connected to a hinge, and the top end of the hinge is rotatably connected to the bottom end of the supporting plate.
[0013] As another improved supplement of the present application, the bottom end of the angle steel is fixedly connected to a connecting block, the bottom end of the connecting block is fixedly connected to a second large gear, the bottom end of the second large gear is meshingly connected to a second small gear, and the second small gear is sleeved on the surface of the first rotating shaft.
[0014] In summary, this solution can be implemented. When cutting stainless steel pipes, a long tube sizing device can be used. The device is composed of a material rack composed of multiple groups of angle steels, each group is six meters long, and multiple groups of material racks can be combined according to the length of the pipe, and the material rack can be moved and the height can be adjusted. The first small gear is driven by the motor to drive the first large gear to rotate, so that the second small gear drives the angle steel on the second large gear to flip left and right. The angle steel is positioned by the roller. When the pipe hits the roller, the cutting action signal is triggered to complete the cutting. The device can make the length error of each pipe very small. Each meter needs to add at least 100mm of process material head. After using the long tube sizing device, this process material head can be added without adding or in small amounts. Since 8,000-10,000 tons of stainless steel pipes are produced each year, the saving effect is very obvious. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is an axonometric diagram of the sizing device of the first and second embodiments of the present application;
[0016] Figure 2 For this application Figure 1 Enlarged view of point A in the middle;
[0017] Figure 3 For this application Figure 1 Enlarged view of point B in the middle;
[0018] Figure 4 This is a front view of a sizing device according to a first embodiment of the present application;
[0019] Figure 5 This is a side view of a sizing device according to a first embodiment of the present application;
[0020] Figure 6 This is a top view of a sizing device according to a first embodiment of the present application;
[0021] Figure 7 This is a structural diagram of a cleaning device according to a second embodiment of the present application.
[0022] Description of the numbers in the figure:
[0023] 1. Leg; 2. First rotating shaft; 3. Motor; 4. Roller; 5. Angle steel; 6. Photoelectric sensor; 7. Slide bar; 8. Cutting saw; 9. Support plate; 10. Connecting plate; 11. Cleaning brush; 12. Protective box; 13. First large gear; 14. First small gear; 15. Support plate; 16. Second rotating shaft; 17. Block; 18. Hinge; 19. Second large gear; 20. Second small gear. DETAILED DESCRIPTION
[0024] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
[0025] The first implementation method:
[0026] Figure 1-4 and Figure 6 A long tube sizing device is shown, comprising a plurality of groups of legs 1, wherein the top of the legs 1 are rotatably connected to angle steels 5, a protection box 12 is fixedly connected to the side wall of the middle leg 1, a motor 3 is installed on the side end of the protection box 12, a first pinion 14 is connected to the output end of the motor 3, a first rotating shaft 2 penetrating the legs 1 is rotatably connected above the first pinion 14, a first large gear 13 is sleeved on the first rotating shaft 2, and the first large gear 13 is meshingly connected with the first pinion 14, a photoelectric sensor 6 is installed on the top of the leg 1 on the left, and the photoelectric sensor 6 is located above the angle steel 5, a support frame is fixedly connected to the leg 1 on the right, a cutting saw 8 is rotatably connected to the bottom end of the support frame, grooves are equidistantly excavated on the angle steel 5, and rollers 4 are rotatably connected in the grooves.
[0027] Figure 5 As shown, a connecting block is fixedly connected to the bottom end of the angle steel 5 , a second large gear 19 is fixedly connected to the bottom end of the connecting block, a second small gear 20 is meshedly connected to the bottom end of the second large gear 19 , and the second small gear 20 is sleeved on the surface of the first rotating shaft 2 .
[0028] This solution can be realized. When cutting stainless steel pipes, a long tube sizing device can be used. The device is composed of a material rack composed of multiple groups of angle steels 5, each group is six meters long, and multiple groups of material racks can be combined according to the length of the pipe, and the material rack can be moved and the height can be adjusted. The first small gear 14 is driven by the motor 3 to drive the first large gear 13 to rotate, so that the second small gear 20 drives the angle steel 5 on the second large gear 19 to flip left and right. The angle steel 5 is positioned by the roller 4. When the pipe hits the roller 4, the action signal of the saw 8 is triggered to complete the cutting. The device can make the length error of each pipe very small. Each meter needs to add at least 100mm of process material head. After using the long tube sizing device, this process material head can be added or added in small amount. Since 8,000-10,000 tons of stainless steel pipes are produced each year, the saving effect is very obvious.
[0029] The second implementation method:
[0030] Figure 1-2 and Figure 7 A support plate 15 is fixedly connected to the side end of the outrigger 1, an electric slide rail is fixedly connected to the side end of the support plate 15, a slide rod 7 is slidably connected to the electric slide rail, a support plate 9 is fixedly connected to the side end of the slide rod 7, a groove is cut at the side end of the support plate 9, a connecting plate 10 is rotatably connected to the groove through a second rotating shaft 16, a cleaning brush 11 is fixedly connected to the bottom end of the connecting plate 10, and the cleaning brush 11 is in conflict with the angle steel 5, a block 17 is symmetrically fixedly connected to one end of the connecting plate 10 near the support frame, a hinge 18 is rotatably connected to the inner wall of the block 17, and the top end of the hinge 18 is rotatably connected to the bottom end of the support plate 9.
[0031] This solution can be achieved. When a long tube sizing device is used to process and cut a stainless steel tube, debris and dust will fall and accumulate on the angle steel 5. At this time, cutting can be stopped regularly during processing, the saw 8 can be turned off and raised, and then the cleaning brush 11 can be rotated perpendicular to the angle steel 5 through the connecting plate 10 so that it contacts the angle steel 5. Then, it is flipped and the hinge 18 is driven to open, thereby increasing the resistance force of the connecting plate 10 to prevent the cleaning brush 11 from shaking left and right during movement. The electric slide rail is turned on to drive the slide rod 7 to drive the cleaning brush 11 to move and clean the dust on the angle steel 5. After cleaning, the cleaning brush 11 can be moved aside and then flipped through the connecting plate 10 again to be level with the support plate 9 to avoid affecting the movement of the stainless steel tube, thereby effectively achieving the effect of regularly cleaning the angle steel 5.
[0032] In view of current practical needs, the protection scope of the above-mentioned implementation mode adopted in this application is not limited to this. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the protection scope of this utility model.
Claims
1. A long tube length-sizing device, comprising a plurality of sets of legs (1), characterized in that: The top of the leg (1) is rotatably connected to an angle steel (5), the side wall of the leg (1) located in the middle is fixedly connected to a protection box (12), the side end of the protection box (12) is mounted with a motor (3), the output end of the motor (3) is connected to a first pinion (14), the top of the first pinion (14) is rotatably connected to a first shaft (2) passing through the leg (1), the first shaft (2) is sleeved with a first large gear (13), and the first large gear (13) is meshingly connected to the first pinion (14), the top of the leg (1) located on the left is mounted with a photoelectric sensor (6), and the photoelectric sensor (6) is located above the angle steel (5), the leg (1) located on the right is fixedly connected to a support frame, the bottom end of the support frame is rotatably connected to a saw (8), the angle steel (5) is equidistantly cut with grooves, and a roller (4) is rotatably connected in the grooves.
2. The long tube length-sizing device according to claim 1, characterized in that: The side ends of the supporting legs (1) are fixedly connected to support plates (15), and the side ends of the supporting plates (15) are fixedly connected to electric slide rails.
3. The long tube length-sizing device according to claim 2, characterized in that: A slide rod (7) is slidably connected to the electric slide rail, and a support plate (9) is fixedly connected to the side end of the slide rod (7).
4. The long tube length-sizing device according to claim 3, characterized in that: A slot is bored at the side end of the support plate (9), and a connecting plate (10) is rotatably connected in the slot via a second rotating shaft (16).
5. The long tube length-sizing device according to claim 4, characterized in that: A cleaning brush (11) is fixedly connected to the bottom end of the connecting plate (10), and the cleaning brush (11) is in contact with the angle steel (5).
6. The long tube length-sizing device according to claim 4, characterized in that: The connecting plate (10) is symmetrically fixedly connected to a clamping block (17) at one end close to the support frame, the inner wall of the clamping block (17) is rotatably connected to a hinge (18), and the top end of the hinge (18) is rotatably connected to the bottom end of the support plate (9).
7. The long tube length-sizing device according to claim 1, characterized in that: The bottom end of the angle steel (5) is fixedly connected to a connecting block, the bottom end of the connecting block is fixedly connected to a second large gear (19), the bottom end of the second large gear (19) is meshingly connected to a second small gear (20), and the second small gear (20) is sleeved on the surface of the first rotating shaft (2).
