Novel gear machining positioning table
By designing a new gear processing positioning table in a gear processing machine, using a transmission mount, positioning and fixing components and electric clamping system, the problems of unstable gear fixation and cumbersome operation in the existing technology are solved, and the gears are efficient and stable Processing.
Patent Information
- Application Number
- CN202420762505.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The fixtures in existing gear processing machines cannot stabilize and fix the gears, and the operation is cumbersome and not suitable for continuous processing of large-scale gears.
A new type of gear processing positioning table was designed, using a transmission mount, positioning fixing component, transmission rotating component and gear fixing component. It is realized through electric telescopic rod, pressure sensor, PLC controller, drive motor and electric clamping rod and other components. Automatic positioning and stable clamping of gears.
It improves the fixing stability and machining efficiency of gears, is suitable for continuous processing of large-scale gears, simplifies the operation process, and realizes rapid fixing and automatic positioning of gears.
Smart Images

Figure CN222155474U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of gear processing positioning, in particular to a novel gear processing positioning platform. Background Art
[0002] Gears are mechanical components with gears on the wheel rim that continuously mesh to transmit motion and power. The application of gears in transmission has appeared very early. At the end of the 19th century, the principle of gear cutting and the special machine tools and tools that use this principle to cut gears appeared one after another. With the development of production, the stability of gear operation has received attention.
[0003] Existing publication number: CN218836815U discloses a gear positioning drilling and grooving device in a gear processing machine;
[0004] Although the utility model solves the problem that the existing clamps cannot maintain stable fixation of gears and the operation is too cumbersome when fixing the gears, making it impossible to quickly fix and clamp the gears, in actual use, the processing of large-scale gears is rather cumbersome and the continuous processing effect of the gears is poor, which needs to be improved. Utility Model Content
[0005] (I) Technical solution
[0006] In order to solve the problems raised in the above background technology, the specific technical solutions adopted by the utility model are as follows:
[0007] A novel gear processing positioning table comprises a transmission mounting seat, a positioning and fixing component is arranged on one side of the transmission mounting seat, a transmission rotating component is arranged below the transmission mounting seat, and a gear fixing component is arranged above the transmission mounting seat;
[0008] In order to achieve the purpose of gear processing positioning, the positioning and fixing assembly includes a positioning and fixing mounting frame, a first electric telescopic rod is installed inside the positioning and fixing mounting frame, the output end of the first electric telescopic rod is connected to a fixing block, a fixing groove is opened inside the fixing block, a second electric telescopic rod is provided on one side of the first electric telescopic rod, the output end of the second electric telescopic rod is connected to a sensor mounting block, a pressure sensor is installed on one side of the sensor mounting block, a fixing rod is connected around the bottom of the transmission mounting seat, and a PLC controller is installed on one side of the positioning and fixing mounting frame.
[0009] Furthermore, the first electric telescopic rod, the second electric telescopic rod and the pressure sensor are electrically connected to the PLC controller respectively.
[0010] Furthermore, in order to achieve the purpose of transmission rotation, the transmission rotation component includes a driving motor, the output end of the driving motor is connected to a rotating frame, the rotating frame is connected to the transmission mounting seat, and a sliding plate is slidably matched at the bottom of the transmission mounting seat.
[0011] Furthermore, the driving motor is electrically connected to the PLC controller.
[0012] Furthermore, in order to achieve the purpose of transmission rotation, the gear fixing assembly includes a gear fixing seat, which is installed around the transmission mounting seat, and an electric clamping rod is symmetrically installed inside the gear fixing seat. The output end of the electric clamping rod is connected to a clamping arc plate, and one side of the clamping arc plate is connected to a clamping rubber layer.
[0013] Furthermore, a power transmission ring is connected to the periphery of the transmission mounting seat, a power transmission brush is slidably matched on one side of the power transmission ring, and the power transmission brush is connected to the positioning and fixing mounting frame.
[0014] Furthermore, the power transmission coil is electrically connected to the electric clamping rod, and the power transmission brush is electrically connected to the PLC controller.
[0015] (II) Beneficial effects
[0016] Compared with the prior art, the utility model provides a new gear processing positioning table, which has the following beneficial effects:
[0017] (1) The present invention improves upon the prior art. In actual use, it not only solves the problem that the prior art clamp cannot maintain a stable fixation of the gear, but also the problem that the operation is too cumbersome when the gear is fixed, and the gear cannot be fixed and clamped quickly. In addition, in actual use, the present invention is suitable for the processing of large-scale gears, and has a good continuous processing effect of the gears, thus solving the problem that the prior art processing of large-scale gears is relatively cumbersome.
[0018] (2) In actual use, by setting a gear fixing seat, the purpose of facilitating the installation of an electric clamping rod through the gear fixing seat is achieved. The electric clamping rod can drive the clamping arc plate to move, and the clamping arc plate can drive the clamping rubber layer to clamp the gear. By setting a power transmission brush and a power transmission ring, the purpose of facilitating the control of the electric clamping rod is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the main structure of a novel gear processing positioning platform according to an embodiment of the utility model;
[0020] Figure 2 It is a three-dimensional diagram of a novel gear processing positioning platform according to an embodiment of the utility model;
[0021] Figure 3 It is a structural schematic diagram of a positioning and fixing component in a new gear processing positioning table according to an embodiment of the utility model;
[0022] Figure 4It is a structural schematic diagram of a gear fixing assembly in a new gear processing positioning table according to an embodiment of the utility model.
[0023] In the figure:
[0024] 1. Transmission mounting seat; 2. Positioning and fixing assembly; 201. Positioning and fixing mounting frame; 202. First electric telescopic rod; 203. Fixing block; 204. Fixing slot; 205. Second electric telescopic rod; 206. Sensor mounting block; 207. Pressure sensor; 208. Fixing rod; 209. PLC controller; 3. Transmission rotating assembly; 301. Driving motor; 302. Rotating frame; 303. Sliding plate; 4. Gear fixing assembly; 401. Gear fixing seat; 402. Electric clamping rod; 403. Clamping arc plate; 404. Clamping rubber layer; 5. Power transmission coil; 6. Power transmission brush. DETAILED DESCRIPTION
[0025] In order to further illustrate the technical solution of the present application, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0026] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-Figure 4 As shown, a new gear processing positioning platform according to an embodiment of the utility model includes a transmission mounting seat 1, a positioning and fixing component 2 is provided on one side of the transmission mounting seat 1, a transmission rotating component 3 is provided below the transmission mounting seat 1, and a gear fixing component 4 is provided above the transmission mounting seat 1.
[0027] like Figure 1-4 As shown, the positioning and fixing component 2 includes a positioning and fixing mounting frame 201, a first electric telescopic rod 202 is installed inside the positioning and fixing mounting frame 201, an output end of the first electric telescopic rod 202 is connected to a fixing block 203, a fixing groove 204 is opened inside the fixing block 203, a second electric telescopic rod 205 is provided on one side of the first electric telescopic rod 202, an output end of the second electric telescopic rod 205 is connected to a sensor mounting block 206, a pressure sensor 207 is installed on one side of the sensor mounting block 206, a fixing rod 208 is connected around the bottom of the transmission mounting seat 1, a PLC controller 209 is installed on one side of the positioning and fixing mounting frame 201, and the first electric telescopic rod 202, the second electric telescopic rod 205 and the pressure sensor 207 are electrically connected to the PLC controller 209 respectively.
[0028] Through the above technical solution, when the transmission mounting seat 1 rotates through the transmission rotating component 3, the transmission mounting seat 1 drives the fixed rod 208 to rotate. When the fixed rod 208 contacts the pressure sensor 207, the pressure sensor 207 starts the first electric telescopic rod 202 through the PLC controller 209. The first electric telescopic rod 202 can drive the fixed block 203 to fix the fixed rod 208 through the fixed groove 204. After the fixed rod 208 is fixed, the transmission mounting seat 1 can be fixed, thereby achieving the purpose of gear positioning and fixing. At this time, the external equipment can process the gear. After the gear is processed, the PLC controller 209 orders the second electric telescopic rod 205 to drive the sensor mounting block 206 and the pressure sensor 207 to retract for three seconds, and the first electric telescopic rod 202 drives the fixed block 203 to retract until the next time the pressure sensor 207 is triggered, thereby achieving the purpose of facilitating automatic positioning of the gear transmission.
[0029] like Figure 1-4 As shown, the transmission rotating assembly 3 includes a driving motor 301, the output end of the driving motor 301 is connected to a rotating frame 302, the rotating frame 302 is connected to the transmission mounting seat 1, the bottom of the transmission mounting seat 1 is slidably matched with a sliding plate 303, and the driving motor 301 is electrically connected to the PLC controller 209.
[0030] Through the above technical solution, by setting up the driving motor 301, it is convenient for the driving motor 301 to drive the rotating frame 302 to rotate. When the rotating frame 302 rotates, it can drive the transmission mounting seat 1 to rotate, thereby achieving the purpose of facilitating gear transmission, and the sliding plate 303 can achieve the function of facilitating the stable rotation of the transmission mounting seat 1.
[0031] like Figure 1-4 As shown, the gear fixing assembly 4 includes a gear fixing seat 401, which is installed around the transmission mounting seat 1, and an electric clamping rod 402 is symmetrically installed inside the gear fixing seat 401. The output end of the electric clamping rod 402 is connected to a clamping arc plate 403, and one side of the clamping arc plate 403 is connected to a clamping rubber layer 404. The outer periphery of the transmission mounting seat 1 is connected to a power transmission ring 5, and one side of the power transmission ring 5 is slidably matched with a power transmission brush 6. The power transmission brush 6 is connected to the positioning and fixing mounting frame 201, the power transmission ring 5 is electrically connected to the electric clamping rod 402, and the power transmission brush 6 is electrically connected to the PLC controller 209.
[0032] Through the above technical scheme, by setting the gear fixing seat 401, the purpose of facilitating the installation of the electric clamping rod 402 through the gear fixing seat 401 is achieved. The electric clamping rod 402 can drive the clamping arc plate 403 to move, and the clamping arc plate 403 can drive the clamping rubber layer 404 to clamp the gear. By setting the power transmission brush 6 and the power transmission ring 5, the purpose of facilitating the control of the electric clamping rod 402 is achieved.
[0033] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0034] Working principle: When the transmission mounting seat 1 rotates through the transmission rotating assembly 3, the transmission mounting seat 1 drives the fixed rod 208 to rotate. When the fixed rod 208 contacts the pressure sensor 207, the pressure sensor 207 starts the first electric telescopic rod 202 through the PLC controller 209. The first electric telescopic rod 202 can drive the fixed block 203 to fix the fixed rod 208 through the fixed groove 204. After the fixed rod 208 is fixed, the transmission mounting seat 1 can be fixed, so as to achieve the purpose of positioning and fixing the gear. At this time, the external equipment can process the gear. After the gear is processed, the PLC controller 209 orders the second electric telescopic rod 205 to drive the sensor mounting block 206 and the pressure sensor 207 to retract for three seconds. The first electric telescopic rod 202 drives the fixed block 203 to retract until the next time the pressure sensor 207 is triggered, so as to achieve the purpose of facilitating automatic positioning of the gear transmission.
[0035] By providing a driving motor 301, the driving motor 301 can drive the rotating frame 302 to rotate, and when the rotating frame 302 rotates, the transmission mounting seat 1 can be driven to rotate, thereby facilitating the gear transmission, and the sliding plate 303 can facilitate the stable rotation of the transmission mounting seat 1;
[0036] By setting the gear fixing seat 401, the purpose of facilitating the installation of the electric clamping rod 402 through the gear fixing seat 401 is achieved. The electric clamping rod 402 can drive the clamping arc plate 403 to move, and the clamping arc plate 403 can drive the clamping rubber layer 404 to clamp the gear. By setting the power transmission brush 6 and the power transmission ring 5, the purpose of facilitating the control of the electric clamping rod 402 is achieved.
[0037] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A new gear processing positioning platform, characterized in that: It comprises a transmission mounting seat (1), a positioning and fixing assembly (2) is provided on one side of the transmission mounting seat (1), a transmission rotating assembly (3) is provided below the transmission mounting seat (1), and a gear fixing assembly (4) is provided above the transmission mounting seat (1); The positioning and fixing assembly (2) comprises a positioning and fixing mounting frame (201), a first electric telescopic rod (202) is installed inside the positioning and fixing mounting frame (201), an output end of the first electric telescopic rod (202) is connected to a fixing block (203), a fixing groove (204) is provided inside the fixing block (203), a second electric telescopic rod (205) is provided on one side of the first electric telescopic rod (202), an output end of the second electric telescopic rod (205) is connected to a sensor mounting block (206), a pressure sensor (207) is installed on one side of the sensor mounting block (206), a fixing rod (208) is connected around the bottom of the transmission mounting seat (1), and a PLC controller (209) is installed on one side of the positioning and fixing mounting frame (201).
2. A novel gear processing positioning platform according to claim 1, characterized in that: The first electric telescopic rod (202), the second electric telescopic rod (205) and the pressure sensor (207) are electrically connected to the PLC controller (209) respectively.
3. A novel gear processing positioning platform according to claim 2, characterized in that: The transmission rotating assembly (3) comprises a driving motor (301), the output end of the driving motor (301) is connected to a rotating frame (302), the rotating frame (302) is connected to the transmission mounting seat (1), and the bottom of the transmission mounting seat (1) is slidably matched with a sliding plate (303).
4. A novel gear processing positioning platform according to claim 3, characterized in that: The driving motor (301) is electrically connected to the PLC controller (209).
5. A novel gear processing positioning platform according to claim 4, characterized in that: The gear fixing assembly (4) comprises a gear fixing seat (401), the gear fixing seat (401) is mounted around the transmission mounting seat (1), an electric clamping rod (402) is symmetrically mounted inside the gear fixing seat (401), an output end of the electric clamping rod (402) is connected to a clamping arc plate (403), and one side of the clamping arc plate (403) is connected to a clamping rubber layer (404).
6. A novel gear processing positioning platform according to claim 5, characterized in that: The transmission mounting seat (1) is connected to a power transmission coil (5) on its periphery, and a power transmission brush (6) is slidably fitted on one side of the power transmission coil (5), and the power transmission brush (6) is connected to the positioning and fixing mounting frame (201).
7. A novel gear processing positioning platform according to claim 6, characterized in that: The power transmission coil (5) is electrically connected to the electric clamping rod (402), and the power transmission brush (6) is electrically connected to the PLC controller (209).
