Pushing and dicing device

By designing a push dicing device, automatic dicing is achieved using cylinders and stepper motors, and avoiding convex deformation through the limiting mechanism, the problems of low dicing efficiency and inconsistent size in the existing technology are solved, and the efficiency of food processing is improved and product quality.

CN222155755UActive Publication Date: 2024-12-13SICHUAN HAOHAO FOOD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420786881.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-13
Estimated Expiration
2034-04-16

Smart Images

  • Figure CN222155755U_ABST
    Figure CN222155755U_ABST
Patent Text Reader

Abstract

The utility model discloses a pushing and dicing device which comprises a device body, a first air cylinder is fixedly installed in the device body, one end of the first air cylinder is fixedly connected with a pushing plate, a side plate is fixedly installed on one side of the device body, and a metal grid is fixedly installed at the bottom of the side plate. After large dried bean curds are placed in front of the push plate, when the first air cylinder pushes forwards, the large dried bean curds can be in contact with the front metal grid to be extruded and cut into long strips, at the moment, the stepping motor drives the long gear to rotate, and the rack meshed with the long gear is driven to move up and down in a reciprocating mode; therefore, the dicing frame drives the dicing knife to move up and down to cut dried bean curd strips to achieve the dicing effect, dried bean curd dicing processing is replaced by a machine to form automatic dicing processing, manual dicing is replaced, the dicing efficiency is greatly improved, meanwhile, the pushing amount of the first air cylinder and the rotating speed of the stepping motor can be controlled, and the labor intensity of workers is reduced. Therefore, the dicing size can be controlled, and the good diced bean manufacturing effect is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of food processing equipment, in particular to a pushing and dicing device. Background Art

[0002] As an important processing equipment in food processing, dicing equipment can dice vegetables, fruits and other ingredients. When producing a dried tofu food, it is necessary to cut the dried tofu blocks into dices for subsequent processing.

[0003] In the existing food processing, when dicing dried tofu, a large piece of dried tofu is pushed by a cylinder through a metal grid to separate it into long strips, and then a worker uses a knife to cut it horizontally to complete the dicing process. Although the existing dicing process is more efficient than traditional manual dicing, it still needs to be cut manually after being cut by the metal grid. When a large amount of dried tofu cubes is required during food processing, the dicing efficiency of the existing technology is still low, and the size of the manually diced dried tofu strips cannot be guaranteed to be consistent, which affects the effect after production. Utility Model Content

[0004] The purpose of the utility model is to provide a pushing and dicing device to solve the problems of the device proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pushing and dicing device, comprising a device body, a first cylinder is fixedly installed inside the device body, one end of the first cylinder is fixedly connected to a push plate, a side plate is fixedly installed on one side of the device body, a metal grid is fixedly installed on the bottom of the side plate, a dicing mechanism is fixedly installed on the outer wall of the side plate, the dicing mechanism comprises a transmission seat, one side of the transmission seat is welded to the outer wall of the side plate, the inner wall of the transmission seat is rotatably connected to a long gear, a stepping motor is fixedly installed on the outer wall of the transmission seat, the rotating shaft of the stepping motor is fixedly connected to the long gear, one side of the long gear is meshingly connected with a rack, the bottom of the rack is fixedly connected to a dicing rack, and the bottom of the dicing rack is fixedly installed with a dicing knife.

[0006] By adopting the above technical solution, after placing large pieces of dried tofu in front of the push plate, when the first cylinder is pushed forward, it will contact with the front metal grid and squeeze and cut into long strips. At this time, the stepper motor drives the long gear to rotate, and the rack meshing with it is driven to do reciprocating motion, so that the dicing frame drives the dicing knife to move up and down to cut the dried tofu strips to achieve the dicing effect, so that the dicing process of dried tofu is completely replaced by the machine to form automatic dicing, which replaces manual dicing and greatly improves the dicing efficiency. At the same time, the size of the automatic dicing by the machine can be controlled, ensuring the effect of the diced tofu after production.

[0007] Preferably, a pressure cover mechanism is fixedly installed on the inner wall of the side panel, and the pressure cover mechanism includes a support rod, a fixed seat is fixedly installed on the outer wall of the support rod, a rotating sleeve is rotatably connected to the inner wall of the fixed seat, a second cylinder is fixedly installed on the inner wall of the rotating sleeve, a rotating head is fixedly connected to one end of the second cylinder, a fixed frame is rotatably connected to the inner wall of the rotating head, a pressure cover is welded to the bottom surface of the fixed frame, a vertical plate is rotatably connected to one side of the pressure cover, and the bottom of the vertical plate is welded to the upper surface of the device body.

[0008] By adopting the above technical solution, a large piece of dried tofu can be placed against the vertical plate, and when the second cylinder is extended and retracted, the rotating head rotates on the fixed frame, and the fixed frame rotates downward to press the dried tofu, thereby achieving the function of limiting the movement of the dried tofu, avoiding the problem of the first cylinder causing the push plate to push the dried tofu to be squeezed on the top of the metal grid and causing a convex deformation, solving the problem of bean cubes being damaged due to convex deformation, and improving the quality of dried tofu production during processing.

[0009] Preferably, a limiting tube is welded to the outer wall of the side plate, a limiting column is welded to the top of the dicing frame, the limiting column is inserted into the inner part of the limiting tube, and a limiting support strip is fixedly installed on the outer wall of the transmission seat by bolts.

[0010] By adopting the above technical solution, the dicing frame that moves up and down can be limited by the installed limiting column, so that it is limited by the limiting tube when moving, thereby achieving the effect of stable movement and avoiding the problem of uneven force on the dicing frame causing damage to the rack.

[0011] Preferably, a material receiving chute is fixedly mounted on one side of the bottom of the side plate, and a feeding plate is fixedly mounted on the front of the device body, and the feeding plate is directly opposite to the standing plate.

[0012] By adopting the above technical solution, a feeding plate can be installed on the outer wall of the device body on the front of the vertical plate, and the next plate of dried tofu can be placed on the feeding plate in advance. After cutting, it can be quickly pushed to the front of the push plate for cutting, thereby improving the efficiency of the dicing process.

[0013] Preferably, the pressure cover is pressed down to form a pressure cover structure with the vertical plate, and the push plate is in contact with the inner wall of the pressure cover structure.

[0014] By adopting the above technical solution, when the pressure cover is pressed down, it can form a pressure cover structure with the vertical plate. When the dried tofu is inside, the push plate pushes inside, which can limit the dried tofu to a certain position, so that when it encounters resistance, it cannot bulge out and pass smoothly through the metal grid for cutting, thereby avoiding the problem of the dried tofu being squeezed and damaged by the resistance bulge.

[0015] Preferably, the upper and lower ends of the dicing knife are provided with blades, and when the dicing frame is supported on the limiting support bar, the lower blade is below the metal grid.

[0016] By adopting the above technical solution, the dicing knife is provided with blades at the upper and lower ends. When the dicing knife moves downward, the extruded dried tofu strips can be diced, and when it moves upward again, the extruded dried tofu strips can be cut again, so that dicing can be performed when moving up and down, which greatly improves the dicing work efficiency.

[0017] Preferably, a control panel is fixedly mounted on the front of the device body, and a storage box is fixedly mounted on the top of one side of the device body.

[0018] By adopting the above technical solution, the storage box can store processing tools for easy use during processing. During processing, the parameters of each processing step can be quickly adjusted through the control panel, which facilitates the adjustment of the dicing process.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1. After placing a large piece of dried bean curd in front of the push plate, when the first cylinder is pushed forward, it will contact with the metal grid in front and squeeze and cut it into long strips. At this time, the stepper motor drives the long gear to rotate, and the rack meshing with it is driven to move up and down, so that the dicing frame drives the dicing knife to move up and down to cut the dried bean curd strips to achieve the dicing effect, so that the dicing process of dried bean curd is replaced by a machine to form an automatic dicing process, replacing manual dicing and greatly improving the dicing efficiency. At the same time, the pushing amount of the first cylinder and the speed of the stepper motor can be controlled, so that the size of the diced can be controlled to ensure a better diced bean curd production effect;

[0021] 2. After a large piece of dried tofu is placed against the vertical plate, when the second cylinder is extended or retracted, the rotating head rotates on the fixed frame, and the fixed frame rotates downward to press the dried tofu, thereby limiting the movement of the dried tofu. This avoids the problem of the first cylinder pushing the push plate to squeeze the dried tofu on the top of the metal grid to cause a convex deformation, solves the problem of bean curd cut out due to convex deformation, and improves the quality of dried tofu production during processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the utility model device;

[0023] Figure 2 This is a schematic diagram of the dicing structure of the utility model device;

[0024] Figure 3 This is a cross-sectional view of the dicing transmission structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the gland structure of the utility model.

[0026] In the figure: 1. device body; 2. first cylinder; 3. push plate; 4. side plate; 5. limit tube; 6. dicing mechanism; 601. transmission seat; 602. long gear; 603. stepping motor; 604. rack; 605. dicing frame; 606. dicing knife; 607. limit column; 608. limit support strip; 7. metal grid; 8. capping mechanism; 801. support rod; 802. fixed seat; 803. rotating sleeve; 804. second cylinder; 805. rotating head; 806. fixed frame; 807. capping; 808. vertical plate; 9. material receiving chute; 10. control panel; 11. storage box; 12. feeding plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figures 1 to 3 The utility model provides a technical solution: a pushing dicing device, comprising a device body 1, a first cylinder 2 is fixedly installed inside the device body 1, the first cylinder 2 is used to push the push plate 3 to move forward, one end of the first cylinder 2 is fixedly connected to the push plate 3, a side plate 4 is fixedly installed on one side of the device body 1, the side plate 4 is used to fix the dicing device to dice, a metal grid 7 is fixedly installed on the bottom of the side plate 4, the metal grid 7 is used to block the dried bean curd to achieve the cutting effect, and a dicing mechanism 6 is fixedly installed on the outer wall of the side plate 4, and the dicing mechanism 6 includes a transmission seat 601;

[0029] The transmission seat 601 is used to install the long gear 602 and the rack 604. One side of the transmission seat 601 is welded to the outer wall of the side plate 4. The inner wall of the transmission seat 601 is rotatably connected with the long gear 602. The outer wall of the transmission seat 601 is fixedly installed with a stepper motor 603. The stepper motor 603 can control the speed and direction of rotation to facilitate up and down movement. The rotating shaft of the stepper motor 603 is fixedly connected to the long gear 602. One side of the long gear 602 is meshedly connected with the rack 604. The bottom of the rack 604 is fixedly connected with a dicing rack 605. The bottom of the dicing rack 605 is fixedly installed with a dicing knife 606.

[0030] After placing a large piece of dried tofu in front of the push plate 3, when the first cylinder 2 is pushed forward, it will contact the front metal grid 7 to squeeze and cut it into long strips. At this time, the stepper motor 603 drives the long gear 602 to rotate, and the rack 604 meshing with it is driven to do a reciprocating motion, so that the dicing frame 605 drives the dicing knife 606 to move up and down to cut the dried tofu strips to achieve the dicing effect, so that the dicing process of dried tofu is completely replaced by the machine to form automatic dicing, which replaces manual dicing and greatly improves the dicing efficiency. At the same time, the size of the automatic dicing by the machine can be controlled, ensuring the effect of the diced tofu after production.

[0031] See also Figure 1 and Figure 4 The inner wall of the side plate 4 is fixedly installed with a cover pressing mechanism 8, and the cover pressing mechanism 8 includes a support rod 801, and the support rod 801 is used to support a fixed seat 802 and a second cylinder 804. The outer wall of the support rod 801 is fixedly installed with a fixed seat 802, and the fixed seat 802 is used to rotatably connect a rotating sleeve 803 to facilitate the fixed rotation of the second cylinder 804. The inner wall of the fixed seat 802 is rotatably connected with the rotating sleeve 803, and the inner wall of the rotating sleeve 803 is fixedly installed with the second cylinder 804. One end of the second cylinder 804 is fixedly connected with a rotating head 805, and the rotating head 805 The inner wall of the device body 1 is rotatably connected with a fixing frame 806, and a pressure cover 807 is welded on the bottom surface of the fixing frame 806. A vertical plate 808 is rotatably connected to one side of the pressure cover 807. The vertical plate 808 can block the pushed-in dried tofu to ensure that it is pressed at a suitable point. The bottom of the vertical plate 808 is welded to the upper surface of the device body 1. The pressure cover 807 is pressed down to form a pressure cover structure with the vertical plate 808, and the push plate 3 contacts the inner wall of the pressure cover structure. A control panel 10 is fixedly installed on the front of the device body 1, and a storage box 11 is fixedly installed on the top of one side of the device body 1;

[0032] After a large piece of dried bean curd is placed against the vertical plate 808, when the second cylinder 804 is extended and retracted, the rotating head 805 rotates on the fixed frame 806, and the fixed frame 806 rotates downward to press the dried bean curd, thereby achieving the function of limiting the movement of the dried bean curd, avoiding the problem that the first cylinder 2 causes the push plate 3 to push the dried bean curd to be squeezed on the top of the metal grid 7 to cause a convex deformation, solving the problem of damage to the cut bean curds due to the convex deformation, and improving the quality of dried bean curd production during processing. When the pressure cover 807 is pressed downward, it forms a pressure cover structure with the vertical plate 808. When the dried bean curd is inside, the push plate 3 pushes inside, which can limit the dried bean curd to a certain position, so that when it encounters resistance, it cannot convexly pass through the metal grid 7 for cutting, avoiding the problem of damage to the dried bean curd due to resistance and convex squeezing. The storage box 11 can store processing tools for easy use during processing. During processing, the parameters of each processing step can be quickly adjusted through the control panel 10, which is convenient for adjusting the dicing process.

[0033] See also Figures 1 to 3, the upper and lower ends of the dicing knife 606 are provided with blades, and when the dicing frame 605 is supported on the limit support strip 608, the lower blade is below the metal grid 7, a material receiving chute 9 is fixedly installed on one side of the bottom of the side plate 4, a feed plate 12 is fixedly installed on the front of the device body 1, and the feed plate 12 is directly opposite to the vertical plate 808, the outer wall of the side plate 4 is welded with a limit tube 5, the top of the dicing frame 605 is welded with a limit column 607, the limit column 607 is inserted into the inside of the limit tube 5, and the outer wall of the transmission seat 601 is fixedly installed with a limit support strip 608 by bolts;

[0034] The dicing knife 606 has blades on its upper and lower ends. When the dicing knife 606 moves downward, it can dice the extruded dried tofu strips. When it moves upward again, it can cut the extruded dried tofu strips again, so that dicing can be performed when moving up and down, which greatly improves the dicing efficiency. The feeding plate 12 can be installed on the outer wall of the device body 1 in front of the vertical plate 808, and the next plate of dried tofu can be placed on the feeding plate 12 in advance. After cutting, it can be quickly pushed in front of the push plate 3 for cutting, thereby improving the efficiency of the dicing process. The dicing rack 605 that moves up and down can be limited by the installed limiting column 607, so that it is limited by the limiting tube 5 when moving, thereby achieving the effect of stable movement, and avoiding the problem of uneven force on the dicing rack 605 causing damage to the rack 604.

[0035] Working principle: First, put the dried bean curd on the feeding plate 12, push it forward and close it to the vertical plate 808, start the second cylinder 804 to extend and retract, and the rotating head 805 rotates on the fixed frame 806, so that the pressing cover 807 presses the dried bean curd;

[0036] Secondly, the first air cylinder 2 is started to make the push plate 3 push the dried bean curd forward and squeeze it onto the metal grid 7, thereby squeezing it out to form dried bean curd strips;

[0037] Finally, the stepper motor 603 drives the long gear 602 to rotate, so that the meshing rack 604 moves and drives the dicing frame 605 to move up and down, so that the dicing knife 606 cuts the dried tofu strips to achieve the dicing effect.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A push dicing device, comprising a device body, Features: A first cylinder is fixedly installed inside the device body, one end of the first cylinder is fixedly connected to a push plate, a side plate is fixedly installed on one side of the device body, a metal grid is fixedly installed on the bottom of the side plate, a dicing mechanism is fixedly installed on the outer wall of the side plate, the dicing mechanism includes a transmission seat, one side of the transmission seat is welded to the outer wall of the side plate, the inner wall of the transmission seat is rotatably connected with a long gear, a stepper motor is fixedly installed on the outer wall of the transmission seat, the rotating shaft of the stepper motor is fixedly connected to the long gear, one side of the long gear is meshed with a rack, the bottom of the rack is fixedly connected to a dicing rack, and the bottom of the dicing rack is fixedly installed with a dicing knife.

2. A pushing and dicing device according to claim 1, Features: A pressure cover mechanism is fixedly installed on the inner wall of the side plate, and the pressure cover mechanism includes a support rod, a fixed seat is fixedly installed on the outer wall of the support rod, a rotating sleeve is rotatably connected to the inner wall of the fixed seat, a second cylinder is fixedly installed on the inner wall of the rotating sleeve, a rotating head is fixedly connected to one end of the second cylinder, a fixed frame is rotatably connected to the inner wall of the rotating head, a pressure cover is welded to the bottom surface of the fixed frame, a vertical plate is rotatably connected to one side of the pressure cover, and the bottom of the vertical plate is welded to the upper surface of the device body.

3. A pushing and dicing device according to claim 1, Features: The outer wall of the side plate is welded with a limiting tube, the top of the dicing frame is welded with a limiting column, the limiting column is inserted into the inner part of the limiting tube, and the outer wall of the transmission seat is fixed with a limiting support strip by bolts.

4. A pushing and dicing device according to claim 1, Features: A material receiving chute is fixedly installed on one side of the bottom of the side plate, and a feeding plate is fixedly installed on the front of the device body, and the feeding plate is directly opposite to the standing plate.

5. A pushing and dicing device according to claim 2, Features: The pressure cover is pressed down to form a pressure cover structure with the vertical plate, and the push plate is in contact with the inner wall of the pressure cover structure.

6. A pushing and dicing device according to claim 1, Features: The upper and lower ends of the dicing knife are both provided with blades, and when the dicing frame is supported on the limiting support bar, the lower blade is below the metal grid.

7. A pushing and dicing device according to claim 1, Features: A control panel is fixedly installed on the front of the device body, and a storage box is fixedly installed on the top of one side of the device body.