Ceramic integrated forming device for ceramic processing

By designing flexible glaze spray components in the ceramic processing device, and adjusting the glaze spray position and angle using rotary motors, adjustment screws and lift motors, the problem of uneven glaze in the prior art is solved and the quality of finished products is improved.

CN222156007UActive Publication Date: 2024-12-13CHONGQING SHENGYUANWEI CERAMICS CO LTD
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Patent Information

Application Number
CN202420710057.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2024-12-13
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

During the glazing process, the existing ceramic processing equipment has an uneven glaze layer due to the single spray position and angle during the glaze process, which affects the quality of the finished product.

Method used

A ceramic integral molding device is designed, including a fixing frame, a transmission platform, a mounting frame, a baking lamp and a glaze spray assembly. The glaze spray assembly is composed of a bracket, a rotating shaft, a connecting frame, a moving frame, a lifting frame, a spray member, and a driving force. It consists of a member and a vacuum cleaner member, and the flexible adjustment of the glaze spray position and angle is achieved through components such as rotating motors, adjusting screws and lifting motors.

Benefits of technology

The glaze spray position and angle are flexibly adjusted according to the actual workpiece size and glazing conditions, which improves the glaze effect and ensures the quality of the finished product.

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Abstract

The utility model relates to the technical field of ceramic processing equipment, in particular to a ceramic integral forming device for ceramic processing, which comprises a fixing frame, a transmission platform, a mounting frame, a baking lamp and a glaze spraying component, the glaze spraying assembly comprises a bracket, a rotating shaft, a connecting frame, a moving frame, a lifting frame, a spraying component, a driving component and a dust collection component; the support is fixedly connected with the mounting frame, the rotating shaft is rotationally connected with the mounting frame, the connecting frame is fixedly connected with the rotating shaft, the moving frame is slidably connected with the connecting frame, the lifting frame is slidably connected with the moving frame, the spraying component is connected with the lifting frame, the driving component is connected with the connecting frame, and the dust collection component is connected with the fixed frame. The glazing position and angle of the automatic glazing mechanism can be flexibly adjusted through arranged components according to the actual workpiece size and the glazing condition, the overall glazing effect is better, and then the final finished product quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic processing equipment, in particular to a ceramic integrated molding device for ceramic processing. Background Art

[0002] During the ceramic processing process, the processors generally need to transfer the embryo after pulling and then glaze and fire it. Moreover, most of the embryos are glazed by manual application or immersion, which makes the entire process very time-consuming and labor-intensive.

[0003] The existing authorized patent CN219213530U discloses a ceramic integrated molding device for ceramic processing. Through the set transfer component, high-temperature protection box and glazing component, the embryo body after molding can be moved to the high-temperature protection box for heating and firing, and then automatically glazed through the glazing component.

[0004] However, in the above method, since most ceramic blanks need to be glazed at multiple angles to ensure a uniform glaze layer, the existing glazing components have a single spraying position and spraying angle during glazing, resulting in poor glazing effect, which in turn affects the quality of the final product. Utility Model Content

[0005] The purpose of the utility model is to provide a ceramic integrated molding device for ceramic processing, which can flexibly adjust the glazing position and angle of the automatic glazing mechanism according to the actual workpiece size and glazing conditions through the provided components, so that the overall glazing effect is better, thereby ensuring the final product quality.

[0006] To achieve the above-mentioned purpose, the utility model provides a ceramic integrated molding device for ceramic processing, comprising a fixing frame, a transmission platform, a mounting frame and a baking lamp, and also comprising a glaze spraying component;

[0007] The glaze spraying assembly includes a bracket, a rotating shaft, a connecting frame, a movable frame, a lifting frame, a spraying component, a driving component and a dust suction component; the bracket is fixedly connected to the mounting frame and is located at one side of the mounting frame, the rotating shaft is rotatably connected to the mounting frame and is located at one side of the mounting frame, the connecting frame is fixedly connected to the rotating shaft and is located at one side of the rotating shaft, the movable frame is slidably connected to the connecting frame and is located at one side of the connecting frame, the lifting frame is slidably connected to the movable frame and is located at one side of the movable frame, the spraying component is connected to the lifting frame, the driving component is connected to the connecting frame, and the dust suction component is connected to the fixed frame.

[0008] Among them, the spraying component includes a feeding barrel, a nozzle and a rotating motor, the feeding barrel is connected to the lifting frame and is located on one side of the lifting frame; the nozzle is connected to the feeding barrel and is rotatably installed on one side of the lifting frame; the output shaft of the rotating motor is connected to the nozzle, and the rotating motor is fixedly installed on one side of the lifting frame.

[0009] Wherein, the driving component includes a rotating motor, an adjusting screw, an adjusting motor and a lifting component, the output shaft of the rotating motor is connected to the rotating shaft, and the rotating motor is fixedly installed on one side of the bracket; the adjusting screw is threadedly connected to the movable frame and rotatably installed on the connecting frame; the output shaft of the adjusting motor is connected to the adjusting screw, and the adjusting motor is fixedly installed on one side of the connecting frame; the lifting component is connected to the lifting frame.

[0010] Among them, the lifting component includes a lifting screw and a lifting motor, the lifting screw is threadedly connected to the lifting frame and rotatably installed on one side of the mobile frame; the output shaft of the lifting motor is connected to the lifting screw, and the lifting motor is fixedly installed on one side of the mobile frame.

[0011] Wherein, the dust suction component includes an absorption frame, a storage box, an absorption fan, an absorption filter plate, a sealing door leaf and a rotating lock; the absorption frame is fixedly connected to the fixed frame and is located on one side of the fixed frame; the storage box is connected to the absorption frame and is fixedly installed on one side of the fixed frame; the absorption fan is connected to the storage box and is fixedly installed on one side of the fixed frame; the absorption filter plate is fixedly connected to the storage box and is located in the storage box; the sealing door leaf is connected to the storage box and is located on one side of the storage box; the rotating lock is rotatably connected to the storage box and is located on a side of the storage box close to the sealing door leaf.

[0012] The utility model discloses a ceramic integrated forming device for ceramic processing, wherein the placed blank is conveyed by the transmission platform, and when the blank enters the interior of the mounting frame, it can be baked by the baking lamps provided on both sides of the mounting frame, and after baking, the transmission platform continues to convey the baked blank, so that the blank stays under the rotating shaft, and then the user can drive the rotating shaft to rotate by the rotating motor, and then spray the glaze inside the feeding barrel by the nozzle at the bottom of the lifting frame, and when spraying glaze, the user can adjust the position of the moving frame by the adjusting motor and the adjusting screw according to the actual size of the blank, and then adjust the entire rotation radius, and at the same time, the height and angle of the glaze spraying can be adjusted by the adjusting motor, the adjusting screw and the rotating motor, so that the entire automatic glazing process is more flexible, and the glazing position and angle of the automatic glazing mechanism can be flexibly adjusted according to the actual workpiece size and glazing conditions by the provided components, so that the overall glazing effect is better, and the quality of the final finished product is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0014] Figure 1 It is a schematic diagram of the overall structure of a ceramic integrated molding device for ceramic processing according to the first embodiment of the utility model.

[0015] Figure 2 It is a schematic diagram of the installation structure of the adjusting screw of the first embodiment of the utility model.

[0016] Figure 3 It is a schematic diagram of the installation structure of the lifting component of the first embodiment of the utility model.

[0017] Figure 4 It is a schematic diagram of the overall structure of a ceramic integrated molding device for ceramic processing according to the second embodiment of the utility model.

[0018] Figure 5 It is a structural schematic diagram of the sealed door leaf of the second embodiment of the utility model when it is opened.

[0019] In the figure: 101-fixed frame, 102-transmission platform, 103-mounting frame, 104-baking lamp, 105-bracket, 106-rotating shaft, 107-connecting frame, 108-movable frame, 109-lifting frame, 110-feeding barrel, 111-sprinkler, 112-rotating motor, 113-rotating motor, 114-adjusting screw, 115-adjusting motor, 116-lifting screw, 117-lifting motor, 201-absorption frame, 202-storage box, 203-absorption fan, 204-adsorption filter plate, 205-sealed door leaf, 206-rotating lock. DETAILED DESCRIPTION

[0020] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0021] The first embodiment of the present application is:

[0022] See also Figures 1 to 3 ,in Figure 1 It is a schematic diagram of the overall structure of a ceramic integrated molding device for ceramic processing. Figure 2 1 is a schematic diagram of the installation structure of the adjusting screw 114. Figure 3 It is a schematic diagram of the installation structure of the lifting component.

[0023] The utility model provides a ceramic integrated molding device for ceramic processing: comprising a fixed frame 101, a transmission platform 102, a mounting frame 103, a baking lamp 104 and a glaze spraying component, wherein the glaze spraying component comprises a bracket 105, a rotating shaft 106, a connecting frame 107, a movable frame 108, a lifting frame 109, a spraying component, a driving component and a dust suction component, wherein the spraying component comprises a feeding barrel 110, a nozzle 111 and a rotating motor 112, wherein the driving component comprises a rotating motor 113, an adjusting screw 114, an adjusting motor 115 and a lifting component, wherein the lifting component comprises a lifting screw 116 and a lifting motor 117. The above-mentioned scheme solves the problem that most ceramic blanks need to be glazed at multiple angles to ensure a uniform glaze layer, but the existing glazing components have a poor glazing effect due to the single spraying position and spraying angle thereof during glazing, thereby affecting the quality of the final product.

[0024] In this embodiment, the transmission platform 102 is an existing planar transmission mechanism for material transmission. A corresponding placement groove is provided above the transmission platform to facilitate users to place the blanks. The transmission platform is installed on the fixed frame 101, and the mounting frame 103 is also fixedly installed on the fixed frame 101. The mounting frame 103 is provided with a corresponding baking lamp 104 inside. The blanks transmitted from the transmission platform 102 can be baked by the baking lamp 104.

[0025] The bracket 105 is fixedly connected to the mounting frame 103 and is located on one side of the mounting frame 103. The rotating shaft 106 is rotatably connected to the mounting frame 103 and is located on one side of the mounting frame 103. The connecting frame 107 is fixedly connected to the rotating shaft 106 and is located on one side of the rotating shaft 106. The moving frame 108 is slidably connected to the connecting frame 107 and is located on one side of the connecting frame 107. The lifting frame 109 is slidably connected to the moving frame 108 and is located on one side of the moving frame 108. The ejection member is connected to the lifting frame 109, and the driving member is connected to the connecting frame. 107 is connected, the dust collecting member is connected to the fixed frame 101, the feeding bucket 110 is connected to the lifting frame 109 and is located on one side of the lifting frame 109; the nozzle 111 is connected to the feeding bucket 110 and is rotatably mounted on one side of the lifting frame 109; the output shaft of the rotating motor 112 is connected to the nozzle 111, the rotating motor 112 is fixedly mounted on one side of the lifting frame 109, the bracket 105 is fixedly mounted on one side of the mounting frame 103, the rotating shaft 106 is rotatably mounted on the bracket 105, the bottom of the rotating shaft 106 is fixed with the connecting frame 107, the connecting The movable frame 108 is slidably mounted on the frame 107, and the lifting frame 109 is slidably mounted on the movable frame 108. The feeding barrel 110 is directly placed on the placement boss provided behind the lifting frame 109, and the nozzle 111 is rotatably mounted on the connecting boss on the side of the lifting frame 109. The nozzle 111 is fixed to the output shaft of the rotating motor 112 so that the nozzle 111 can be driven to rotate by the rotating motor 112. In this way, when the transmission platform 102 transmits the baked blank material to the bottom of the rotating shaft 106, the user can drive the connecting frame by the rotation of the rotating shaft 106. 107 and the corresponding mechanism installed on the connecting frame 107 are rotated, so as to drive the nozzle 111 at the bottom of the lifting frame 109. Before the rotating shaft 106 rotates, the user can adjust the rotation radius according to the actual size and shape of the blank by moving the moving frame 108 on the connecting frame 107. Even during the rotation of the rotating shaft 106, the entire rotation radius can be dynamically adjusted. At the same time, the glazing height and angle during the glazing process can be dynamically and flexibly adjusted by moving the lifting frame 109 on the moving frame 108 and the nozzle 111 on the side of the lifting frame 109.

[0026] Secondly, the output shaft of the rotating motor 113 is connected to the rotating shaft 106, and the rotating motor 113 is fixedly mounted on one side of the bracket 105; the adjusting screw 114 is threadedly connected to the moving frame 108 and rotatably mounted on the connecting frame 107; the output shaft of the adjusting motor 115 is connected to the adjusting screw 114, and the adjusting motor 115 is fixedly mounted on one side of the connecting frame 107; the lifting component is connected to the lifting frame 109, and the lifting screw 116 is threadedly connected to the lifting frame 109 and rotatably mounted on one side of the moving frame 108; the output shaft of the lifting motor 117 is connected to the lifting screw 116, and the lifting motor 117 is fixedly mounted on one side of the moving frame 108, and the output shaft of the rotating motor 113 is fixedly connected to the rotating shaft 106 The adjusting screw 114 matches the threaded hole provided on the movable frame 108, the output shaft of the adjusting motor 115 is fixed to the adjusting screw 114, the lifting screw 116 matches the threaded hole provided on the lifting frame 109, and the output shaft of the lifting motor 117 is fixed to the lifting screw 116, so that the user can drive the rotating shaft 106 through the rotating motor 113, thereby driving the rotating shaft 106 and the bottom mechanism of the rotating shaft 106 to rotate, and then drive the adjusting screw 114 and the lifting screw 116 respectively through the adjusting motor 115 and the lifting motor 117, so that the movable frame 108 and the lifting frame 109 can be driven accordingly through the rotation of the adjusting screw 114 and the lifting screw 116.

[0027] When the ceramic integrated molding device for ceramic processing of the present embodiment is used, the placed blank is transferred through the transmission platform 102. When the blank enters the inside of the mounting frame 103, it can be baked by the baking lamps 104 provided on both sides of the mounting frame 103. After baking, the transmission platform 102 continues to transfer the baked blank so that the blank stays under the rotating shaft 106. Then, the user can drive the rotating shaft 106 to rotate through the rotating motor 113, and then the glaze inside the feeding barrel 110 is sprayed through the nozzle 111 at the bottom of the lifting frame 109. The material is sprayed out. When spraying glaze, the user can adjust the position of the movable frame 108 according to the actual size of the blank through the adjusting motor 115 and the adjusting screw 114, and then adjust the entire rotation radius. At the same time, the height and angle of the glaze spraying can be adjusted by the adjusting motor 115, the adjusting screw 114 and the rotating motor 112, so that the entire automatic glazing process is more flexible, and the glazing position and angle of the automatic glazing mechanism can be flexibly adjusted according to the actual workpiece size and glazing conditions through the provided components, so that the overall glazing effect is better, thereby ensuring the final quality of the finished product.

[0028] Second embodiment:

[0029] See also Figure 4 and Figure 5 , Figure 4 This is a schematic diagram of the overall structure of a ceramic integrated molding device for ceramic processing according to a second embodiment. Figure 5 This is a structural schematic diagram of the sealed door leaf 205 of the second embodiment being opened. The dust suction component provided by the utility model includes an absorption frame 201, a storage box 202, an absorption fan 203, an adsorption filter plate 204, a sealed door leaf 205 and a rotating lock 206.

[0030] Among them, the absorption frame 201 is fixedly connected to the fixed frame 101 and is located at one side of the fixed frame 101; the storage box 202 is connected to the absorption frame 201 and is fixedly installed at one side of the fixed frame 101; the absorption fan 203 is connected to the storage box 202 and is fixedly installed at one side of the fixed frame 101; the adsorption filter plate 204 is fixedly connected to the storage box 202 and is located in the storage box 202; the sealing door leaf 205 is connected to the storage box 202 and is located at one side of the storage box 202; the rotating lock 206 is rotatably connected to the storage box 202 and is located at a side of the storage box 202 close to the sealing door leaf 205, and the absorption frame 201 is fixedly set at one side of the fixed frame 101 The absorption frame 201 is provided with two suction ports, the absorption frame 201 is communicated with the storage box 202, and the storage box 202 is communicated with the suction end of the absorption fan 203. The absorption filter plate 204 is fixed in the storage box 202, and the sealing door leaf 205 is hingedly installed on the outside of the storage box 202. The end of the sealing door leaf 205 is provided with a holding boss that cooperates with the rotating lock buckle 206. In this way, during the glaze spraying process, the user can guide the airflow from the absorption frame 201 into the storage box 202 through the absorption fan 203, and then filter the dust impurities in the inhaled air through the absorption filter plate 204 inside the storage box 202, so that the dust generated during the glaze spraying process can be absorbed and filtered.

[0031] When using the ceramic one-piece molding device for ceramic processing of the present embodiment, the airflow can be guided by the absorption fan 203, so that the airflow can enter the storage box 202 through the absorption frame 201, and then the airflow is filtered by the adsorption filter plate 204 in the storage box 202. Finally, the dust and impurities filtered by the adsorption filter plate 204 inside the storage box 202 are cleaned and discharged in time through the rotating lock 206 and the sealing door leaf 205. In this way, the dust generated during the processing can be absorbed, ensuring the cleanliness and health of the entire processing environment, which greatly enhances the practicality of the entire device.

[0032] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A ceramic integrated molding device for ceramic processing, comprising a fixing frame, a transmission platform, a mounting frame and a baking lamp, It is characterized in that Also included is a spray glaze assembly; The glaze spraying assembly includes a bracket, a rotating shaft, a connecting frame, a movable frame, a lifting frame, a spraying component, a driving component and a dust suction component; the bracket is fixedly connected to the mounting frame and is located at one side of the mounting frame, the rotating shaft is rotatably connected to the mounting frame and is located at one side of the mounting frame, the connecting frame is fixedly connected to the rotating shaft and is located at one side of the rotating shaft, the movable frame is slidably connected to the connecting frame and is located at one side of the connecting frame, the lifting frame is slidably connected to the movable frame and is located at one side of the movable frame, the spraying component is connected to the lifting frame, the driving component is connected to the connecting frame, and the dust suction component is connected to the fixed frame.

2. The ceramic integral molding device for ceramic processing according to claim 1, It is characterized in that The spraying component includes a feeding barrel, a spray head and a rotating motor. The feeding barrel is connected to the lifting frame and is located on one side of the lifting frame; the spray head is connected to the feeding barrel and is rotatably installed on one side of the lifting frame; the output shaft of the rotating motor is connected to the spray head, and the rotating motor is fixedly installed on one side of the lifting frame.

3. The ceramic integral molding device for ceramic processing according to claim 1, It is characterized in that The driving component includes a rotating motor, an adjusting screw, an adjusting motor and a lifting component. The output shaft of the rotating motor is connected to the rotating shaft, and the rotating motor is fixedly installed on one side of the bracket; the adjusting screw is threadedly connected to the movable frame and rotatably installed on the connecting frame; the output shaft of the adjusting motor is connected to the adjusting screw, and the adjusting motor is fixedly installed on one side of the connecting frame; the lifting component is connected to the lifting frame.

4. The ceramic integral molding device for ceramic processing according to claim 3, It is characterized in that The lifting component includes a lifting screw and a lifting motor. The lifting screw is threadedly connected to the lifting frame and is rotatably mounted on one side of the moving frame. The output shaft of the lifting motor is connected to the lifting screw, and the lifting motor is fixedly mounted on one side of the moving frame.

5. The ceramic integral molding device for ceramic processing according to claim 1, It is characterized in that The dust suction component includes an absorption frame, a storage box, an absorption fan, an absorption filter plate, a sealing door leaf and a rotating lock; the absorption frame is fixedly connected to the fixed frame and is located at one side of the fixed frame; the storage box is connected to the absorption frame and is fixedly installed on one side of the fixed frame; the absorption fan is connected to the storage box and is fixedly installed on one side of the fixed frame; the absorption filter plate is fixedly connected to the storage box and is located in the storage box; the sealing door leaf is connected to the storage box and is located at one side of the storage box; the rotating lock is rotatably connected to the storage box and is located at a side of the storage box close to the sealing door leaf.