Early warning anti-channeling roller

Abstract

The utility model relates to the technical field of rollers, and discloses an early warning anti-channeling roller which comprises a roller body and a bearing seat, a bearing is installed between the roller body and the bearing seat, anti-channeling assemblies are arranged on the inner wall face and the outer wall face of the bearing, and each anti-channeling assembly comprises an adapter sleeve and a fastening nut. The adapter sleeve is inserted between the roller and the bearing and is in interference fit with the roller and the inner ring of the bearing, one side of the adapter sleeve is provided with an external thread and is in threaded connection with a fastening nut, the side wall surface of the adapter sleeve is radially provided with a radial fastening groove, and the radial fastening groove is internally in threaded connection with a fastening nut; screw grooves are formed in the positions, corresponding to the fastening nuts, of the roller, and the fastening nuts are in threaded connection with the roller. In the utility model, the detector capable of detecting whether displacement is generated between the bearing outer ring and the bearing seat is used for providing support for the displacement alarm function of the bearing, so that the anti-string function of the roller is added from the inner part and the outer part of the bearing, and the safety production capacity is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of rollers, in particular to an early warning anti-collision roller. Background Art

[0002] Conveyors can be categorized by their operating method as follows: belt conveyors, integrated loading and unloading conveyors, screw conveyors, bucket elevators, roller conveyors, plate chain conveyors, mesh belt conveyors, and chain conveyors. Regardless of the type of conveyor, rollers are required to coordinate with each other to transmit or transfer power. However, existing rollers, especially those equipped with K-series bearings and corresponding adapter sleeves, are prone to misalignment during use.

[0003] The main reason is that when the roller rotates at high speed, it expands and contracts due to heat and cold, and the metal fatigue will cause relative displacement between the adapter sleeve and the shaft. Over time, the locking nut will loosen, resulting in axial movement of the roller, which can easily cause production safety accidents such as belt deviation, belt slippage, belt tearing, and belt friction fire.

[0004] To this end, we propose an early warning anti-channeling roller. Utility Model Content

[0005] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides an early warning anti-collision roller.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an early warning anti-collision roller, comprising a roller and a bearing seat, a bearing being installed between the roller and the bearing seat, and anti-collision components being provided on the inner and outer wall surfaces of the bearing, the anti-collision component comprising a tightening sleeve and a fastening nut, the tightening sleeve being inserted into the position between the roller and the bearing and the tightening sleeve having an interference fit with the roller and the inner ring of the bearing, an external thread being provided on one side of the tightening sleeve and being threadedly connected with a fastening nut, a radial fastening groove being radially provided on the side wall surface of the tightening sleeve, a fastening nut being threadedly connected in the radial fastening groove, a screw groove being provided on the roller at a position corresponding to the fastening nut, and the fastening nut being threadedly connected to the roller.

[0007] Preferably, the outer wall surface of the adapter sleeve is also sleeved with a shaft retaining ring, which is located between the bearing and the fastening nut. The shaft retaining ring is annular and the outer wall surface of the shaft retaining ring is provided with evenly spaced inclined metal sheets. The outer wall surface of the adapter sleeve and the inner ring wall surface of the bearing are conical inclined surfaces.

[0008] Preferably, the tightening sleeve is provided with a dustproof groove at a position corresponding to the radial fastening groove, a support cap is installed in the dustproof groove with interference fit, the outer wall surface of the support cap and the outer wall surface of the tightening sleeve form a complete external thread surface, and the bottom end of the support cap is provided with an avoidance groove corresponding to the position of the fixing nut, and the fixing nut can be accommodated in the avoidance groove.

[0009] Preferably, the anti-stringing component includes a detector, a detection slot is provided on the bearing seat, the detection slot is an inclined slot with its opening facing the bearing, the detector is fixedly installed in the detection slot with its output end facing the bearing, and the detector is a distance sensor.

[0010] Preferably, both ends of the adapter sleeve are sleeved with shaft retaining rings.

[0011] Beneficial effects

[0012] The utility model provides a warning anti-slip roller, which has the following beneficial effects:

[0013] By inserting an adapter sleeve between the roller and the bearing and passing the adapter sleeve through a radially arranged adapter nut, the adapter sleeve is fastened to the roller. The bearing and the adapter sleeve are interference fit with each other by tightening the fastening nut, and then the adapter sleeve is squeezed to make the adapter sleeve interference fit with the roller. Under the double fixation, the roller and the inner ring of the bearing are fastened together through the adapter sleeve. The displacement alarm function of the bearing is also supported by a detector that can detect whether there is displacement between the outer ring of the bearing and the bearing seat, thereby increasing the anti-cross-contact function of the roller from both the inner and outer parts of the bearing and improving the safe production capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only exemplary, and those skilled in the art can derive other implementation drawings based on the provided drawings without inventive effort.

[0015] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the adapter sleeve of the utility model;

[0018] Figure 3 This is a disassembled diagram of the adapter sleeve structure of the utility model;

[0019] Figure 4 This is a disassembled diagram of the three-dimensional structure of the utility model.

[0020] Legend:

[0021] 1. Roller; 2. Bearing seat; 3. Bearing; 4. Adapter sleeve; 5. Fastening nut; 6. Shaft retaining ring; 7. Radial fastening groove; 8. Fastening nut; 9. Dustproof groove; 10. Support cap; 11. Avoidance groove; 12. Detection groove; 13. Detector. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Embodiment: A warning anti-channeling roller, such as Figures 1-4 As shown, it includes a roller 1 and a bearing seat 2, a bearing 3 is installed between the roller 1 and the bearing seat 2, and the roller 1 can rotate between the two sets of bearing seats 2 through the bearing 3. The inner and outer walls of the bearing 3 are provided with anti-stringing components, and the anti-stringing components include a tightening sleeve 4 and a tightening nut 5. The tightening sleeve 4 is inserted between the roller 1 and the bearing 3 and the tightening sleeve 4 has an interference fit with the roller 1 and the inner ring of the bearing 3. One side of the tightening sleeve 4 is provided with an external thread and is threadedly connected with a tightening nut 5. A radial tightening groove 7 is radially provided on the side wall of the tightening sleeve 4, and a tightening nut 8 is threadedly connected to the radial tightening groove 7. A screw groove is provided on the roller 1 at the position corresponding to the tightening nut 8. When the tightening sleeve 4 is inserted, the tightening nut 8 is tightened to fix the tightening sleeve 4 to the roller 1 to prevent the tightening sleeve 4 from axial movement, thereby avoiding axial sliding of the roller 1 and causing harm.

[0024] Furthermore, the outer wall surface of the adapter sleeve 4 is also sleeved with a shaft retaining ring 6, which is located between the bearing 3 and the fastening nut 5. The shaft retaining ring 6 is annular and the outer wall surface of the shaft retaining ring 6 is provided with evenly spaced inclined metal sheets. The outer wall surface of the adapter sleeve 4 and the inner ring wall surface of the bearing 3 are conical inclined surfaces. When the fastening nut 5 is tightened, the fastening nut 5 and the metal sheet are tightly pressed to allow the shaft retaining ring 6 to squeeze the bearing 3, further causing the bearing 3 to squeeze the adapter sleeve 4 and then have an interference fit with the roller 1. The evenly spaced inclined metal sheets also reduce the possibility of rusting caused by direct contact between the fastening nut 5 and the bearing 3 in harsh environments, making disassembly more convenient.

[0025] Furthermore, a dustproof groove 9 is provided at the position of the tightening sleeve 4 corresponding to the radial fastening groove 7, and a support cap 10 is installed in the dustproof groove 9 with interference fit. The outer wall surface of the support cap 10 and the outer wall surface of the tightening sleeve 4 form a complete external thread surface, and an avoidance groove 11 is provided at the bottom end of the support cap 10 corresponding to the position of the tightening nut 8. The avoidance groove 11 cooperates with the tightening nut 8 to reduce the thread slippage caused by extrusion when the fastening nut 5 is tightened on the tightening sleeve 4.

[0026] In other embodiments, the anti-cross-contamination component also includes a detector 13. A detection slot 12 is provided on the bearing seat 2. The detector 13 is fixedly installed in the detection slot 12. In this embodiment, the detector 13 is a wireless transmission sensor. Once the bearing seat 2 is displaced and touches the detector 13, it will emit electromagnetic induction to a nearby collection receiver and transmission alarm system, which will cause the on-site sound and light alarm to sound an alarm, informing the current administrator to deal with it in time. It can also be transmitted to the administrator's mobile phone or the remote central control platform through the software system using wireless or wired signals for mobile and remote early warning management.

[0027] In other embodiments, the anti-cross-talk component includes a detector 13, a detection slot 12 is opened on the bearing seat 2, the detection slot 12 is an inclined slot with its opening facing the bearing 3, the detector 13 is fixedly installed in the detection slot 12 and its output end faces the bearing 3, the detector 13 is a distance sensor, when the bearing 3 is displaced in the bearing seat 2, the detector 13 can immediately detect the change in the data, thereby supporting the subsequent alarm function.

[0028] In a preferred embodiment, both ends of the adapter sleeve 4 are sleeved with shaft retaining rings 6, thereby fastening the bearing 3 from both sides.

[0029] The working principle of the present invention is as follows: an adapter sleeve 4 is inserted between the drum 1 and the bearing 3, and the adapter sleeve 4 is fastened to the drum 1 by passing the adapter sleeve 4 through a radially arranged adapter nut 8. The bearing 3 and the adapter sleeve 4 are interference fit with each other by tightening the fastening nut 5, and then the adapter sleeve 4 is squeezed to make the adapter sleeve 4 interference fit with the drum 1. Under the double fixation, the drum 1 and the inner ring of the bearing 3 are fastened together through the adapter sleeve 4. The displacement alarm function of the bearing 3 is also supported by a detector 13 that can detect whether there is displacement between the outer ring of the bearing 3 and the bearing seat 2, thereby increasing the anti-cross-contact function of the drum 1 from both the inner and outer parts of the bearing 3 and improving the safe production capacity.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. An early warning anti-slip roller, comprising a roller (1) and a bearing seat (2), wherein a bearing (3) is installed between the roller (1) and the bearing seat (2), and characterized in that: The inner and outer wall surfaces of the bearing (3) are both provided with anti-threading components, and the anti-threading components include a fixing sleeve (4) and a fixing nut (5). The fixing sleeve (4) is inserted between the roller (1) and the bearing (3), and the fixing sleeve (4) is interference-fitted with the roller (1) and the inner ring of the bearing (3). One side of the fixing sleeve (4) is provided with an external thread and is threadedly connected with the fixing nut (5). The side wall surface of the fixing sleeve (4) is radially provided with a radial fixing groove (7), and the inner thread of the radial fixing groove (7) is connected with a fixing nut (8). The roller (1) is provided with a screw groove at a position corresponding to the fixing nut (8), and the fixing nut (8) is threadedly connected with the roller (1).

2. The early warning anti-slip roller according to claim 1, characterized in that: The outer wall surface of the adapter sleeve (4) is also sleeved with a shaft retaining ring (6), and the shaft retaining ring (6) is located between the bearing (3) and the fastening nut (5). The shaft retaining ring (6) is annular and the outer wall surface of the shaft retaining ring (6) is provided with inclined metal sheets at uniform intervals. The outer wall surface of the adapter sleeve (4) and the inner ring wall surface of the bearing (3) are conical inclined surfaces.

3. The early warning anti-slip roller according to claim 1 is characterized in that: The adapter sleeve (4) is provided with a dustproof groove (9) at a position corresponding to the radial fastening groove (7), a support cap (10) is installed in the dustproof groove (9) with interference fit, the outer wall surface of the support cap (10) and the outer wall surface of the adapter sleeve (4) form a complete external thread surface, and the bottom end of the support cap (10) is provided with an avoidance groove (11) at a position corresponding to the fixing nut (8), and the fixing nut (8) can be accommodated in the avoidance groove (11).

4. The early warning anti-slip roller according to claim 1, characterized in that: The anti-sequencing component comprises a detector (13); a detection slot (12) is provided on the bearing seat (2); the detection slot (12) is an inclined slot with an opening facing the bearing (3); the detector (13) is fixedly installed in the detection slot (12) with an output end facing the bearing (3); and the detector (13) is a distance sensor.

5. The early warning anti-slip roller according to claim 1, characterized in that: Both ends of the adapter sleeve (4) are sleeved with shaft retaining rings (6).

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