Battery size detection device and battery production line
The battery size detection device with multiple cameras and a switching mechanism addresses inaccuracies in traditional methods, achieving precise and efficient battery diameter measurement.
Patent Information
- Application Number
- CN202420284566.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-06
AI Technical Summary
Traditional battery size detection methods, such as using a profilometer or a single camera, suffer from inaccuracies and high costs, with the measured diameter deviating from the actual value due to camera angle deviations.
A battery size detection device with multiple cameras arranged in rows to directly capture the diameter from opposite sides of the battery, accompanied by a switching mechanism and unloading mechanism to ensure precise measurement and efficient handling.
The device provides accurate battery diameter measurements with reduced errors, enhancing the efficiency and accuracy of the battery production process.
Smart Images

Figure CN222166023U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batteries, in particular to a battery size detection device and a battery production line. Background Art
[0002] After the battery is manufactured, the size of the battery needs to be accurately measured to ensure that the appearance size of the battery meets the process requirements. The traditional outer diameter detection mechanism often uses a profilometer, which occupies a large area and has a high cost. The outer diameter is detected by a sensor, and the detection accuracy is not high. In the prior art, there is a method of measuring the size of the battery using a visual camera. For cylindrical batteries, a camera is used to measure the diameter of the battery. Since only one camera is set, the camera lens must be directly opposite to the axis position of the battery, and the camera and the battery must be at a certain distance. Due to the deviation of the camera's viewing angle, the diameter measured by the camera will have a slight deviation from the actual data of the battery (the measured data is slightly smaller than the actual diameter). Although the difference between the measured value and the actual value is small, the accuracy still needs to be improved.
[0003] Therefore, it is urgent to design a battery size detection device and a battery production line to solve the above problems. Utility Model Content
[0004] One purpose of the utility model is to provide a battery size detection device, which can accurately measure the diameter of the battery.
[0005] Another object of the present invention is to provide a battery production line, wherein the measured battery data is more accurate and the measurement error is reduced.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] A battery size detection device, comprising:
[0008] A battery fixing member, to which the battery can be fixed or removed;
[0009] A detection mechanism includes a camera assembly and a light source, wherein the camera assembly and the light source are respectively arranged on both sides of the battery fixing member, the camera assembly includes a plurality of cameras, the lens of each camera is arranged toward the battery, the extension direction of the battery after fixing is defined as the first direction, the extension direction of the camera is defined as the second direction, at least two rows of cameras are arranged in the first direction, each row is provided with two cameras arranged side by side along a third direction, the two cameras in the same row are respectively configured to take pictures of the opposite outer sides of the battery to obtain the diameter of the battery at the camera in the row, and the third direction is perpendicular to the first direction and the second direction respectively.
[0010] As an optional solution, the battery fixing members are arranged in M numbers in the third direction, and the camera assemblies are arranged in N numbers in the third direction, M and N are both positive integers, and M>N, the interval between two adjacent battery fixing members is a, and the interval between two adjacent camera assemblies is b, and b=2a;
[0011] The battery size detection device also includes a switching mechanism, which includes a switching drive member, which can output reciprocating motion along the third direction, and the M battery fixing members are all connected to the output end of the switching drive member, or the N camera assemblies are all connected to the output end of the switching drive member.
[0012] As an optional solution, the battery size detection device further includes a material unloading mechanism, and the material unloading mechanism includes:
[0013] Gantry frame;
[0014] A first driving member, mounted on the top of the gantry frame, the first driving member being capable of outputting movement along the second direction;
[0015] A second driving member, mounted on an output end of the first driving member, the second driving member being capable of outputting movement along the third direction;
[0016] A variable distance component and M material unloading clamps, the variable distance component is installed at the output end of the second driving component, the M material unloading clamps are all connected to the variable distance component, the material unloading clamps can clamp or release the battery, and the variable distance component is configured to adjust the distance between two adjacent material unloading clamps.
[0017] As an optional solution, the above-mentioned variable pitch component includes:
[0018] A sliding frame is installed at the output end of the second driving member, and the sliding frame is slidably matched with the vertical plate of the gantry frame body;
[0019] A third driving member, mounted on the sliding frame, the third driving member being capable of outputting movement along the third direction;
[0020] A cam plate connected to the output end of the third driving member and slidably matched with the sliding frame, wherein the cam plate is provided with M sliding grooves, and the M sliding grooves are divergently arranged;
[0021] The cam follower is arranged in one-to-one correspondence with the above-mentioned slide groove. The above-mentioned cam follower includes a connected bearing and a connecting plate. The above-mentioned bearing is slidably fitted in the corresponding above-mentioned slide groove. One end of each of the above-mentioned connecting plates away from the above-mentioned bearing is connected to the above-mentioned material unloading clamping member. In the above-mentioned third direction, each of the above-mentioned material unloading clamping members is slidably fitted with the above-mentioned sliding frame.
[0022] As an optional solution, the above-mentioned sliding frame includes:
[0023] A first mounting plate extending along the third direction and mounted on the output end of the second driving member, wherein the third driving member is mounted on the first mounting plate;
[0024] Two sliding plates are respectively connected to the two ends of the first mounting plate, and the two sliding plates are respectively slidably matched with the two vertical plates of the gantry frame;
[0025] The partition plate has two ends respectively connected to the two sliding plates and is vertically arranged with the first mounting plate. The partition plate is provided with an avoidance hole. The cam plate and the blanking clamp are respectively located on both sides of the partition plate. The cam follower is provided through the avoidance hole. In the third direction, the connecting plate is slidably matched with the partition plate.
[0026] As an optional solution, the battery size detection device further includes a feeding mechanism and a transplanting mechanism, wherein the feeding mechanism is located on one side of the detection mechanism in the second direction and is configured to transfer M batteries to an upper material level, and the transplanting mechanism includes:
[0027] A fourth driving member is installed on the top of the gantry frame, and the fourth driving member can output movement along the second direction;
[0028] a fifth driving member, mounted on an output end of the fourth driving member, the fifth driving member being capable of outputting movement along the first direction;
[0029] M transplanting clamps are all installed at the output end of the fifth driving member. The distance between two adjacent transplanting clamps is the same as the distance between two adjacent batteries at the loading position. The transplanting clamps can clamp or release the batteries.
[0030] As an optional solution, the above-mentioned feeding mechanism includes:
[0031] A conveying frame extending along the third direction;
[0032] Two rollers are pivotally connected to both ends of the conveying frame;
[0033] A sixth driving member, wherein at least one roller is coaxially fixed to an output end of the sixth driving member, and the fifth driving member can drive the roller to rotate;
[0034] A conveying member is arranged around the outer circumference of the two rollers and is tensioned by the two rollers;
[0035] A plurality of jigs are arranged at intervals on the conveying member, and the jigs are provided with receiving grooves for receiving the batteries.
[0036] As an optional solution, the camera assembly further includes a first mounting member, and each of the cameras is mounted on the first mounting member. In the second direction, the position of the camera relative to the first mounting member is adjustable.
[0037] As an optional solution, the battery fixing device includes a clamp driving device and two clamps, the two clamps are connected to the output end of the clamp driving device, the clamp driving device can drive the two clamps to move closer to or away from each other, and the surface of the clamp is adapted to the shape of the battery.
[0038] A battery production line comprises the above-mentioned battery size detection device.
[0039] The beneficial effects of the utility model are:
[0040] The utility model provides a battery size detection device, which sets at least two rows of cameras in a first direction, and each row of cameras is used to measure the diameter at a corresponding position on the axial direction of the battery, so that the position of the battery diameter measurement is more comprehensive; at the same time, in each row of cameras, two cameras are used to take pictures of the edges on both sides of the battery respectively, and each camera is more directly aligned with the edge position of the battery, avoiding the situation that only one camera is set, and the camera needs to maintain a certain distance from the battery, which causes the camera to have an inaccurate photographing position, and the measured result is more accurate.
[0041] The utility model also provides a battery production line, which includes the above-mentioned battery size detection device. By adopting the above-mentioned battery size detection device, the battery production line measures battery data more accurately, has a smaller measurement error, and the battery better meets the process requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a structural schematic diagram of a detection mechanism and a switching structure provided by an embodiment of the utility model;
[0043] Figure 2 It is a structural schematic diagram of a battery size detection device provided by an embodiment of the utility model;
[0044] Figure 3 This is a structural schematic diagram of the material discharging mechanism provided by the embodiment of the utility model without the partition plate hidden;
[0045] Figure 4 It is a structural schematic diagram of a feeding mechanism and a first balancing frame provided in an embodiment of the utility model;
[0046] Figure 5 The feeding mechanism provided by the embodiment of the utility model is Figure 3 A schematic diagram of the structure from a mid-rear side perspective;
[0047] Figure 6 It is a structural schematic diagram of a cam follower and a material unloading clamping member provided in an embodiment of the utility model.
[0048] In the figure:
[0049] 10. Switching mechanism; 11. Second mounting plate; 12. Battery fixing member; 121. Clamping jaw driving member; 122. Clamping jaw; 13. Switching driving member;
[0050] 20. Detection mechanism; 21. Camera assembly; 211. First mounting member; 2111. Side panel; 212. Camera; 213. First support member; 22. Light source; 221. Sub-light source; 222. Second mounting member; 223. Second support member; 23. Mounting table;
[0051] 30. unloading mechanism; 31. gantry frame; 311. gantry frame; 312. first balancing frame; 313. vertical plate; 314. second balancing frame; 32. first driving member; 33. second driving member;
[0052] 34. Pitch-changing assembly; 341. Sliding frame; 3411. First mounting plate; 3412. Sliding plate; 3413. Partition plate; 34131. Avoidance hole;
[0053] 342, third driving member; 343, cam plate; 3431, slide groove; 344, cam follower; 3441, bearing; 3442, connecting plate; 345, buffer limiter; 35, blanking clamping member;
[0054] 40. Loading mechanism; 41. Conveying rack; 42. Roller; 43. Conveying member; 44. Jig; 45. Loading position;
[0055] 50. Transplanting mechanism; 51. Fourth driving member; 52. Fifth driving member; 53. Transplanting clamping member;
[0056] 200.Battery. DETAILED DESCRIPTION
[0057] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0058] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0059] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0060] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0061] This embodiment provides a battery size detection device, such as Figure 1As shown, the battery size detection device includes a battery fixing part 12 and a detection mechanism 20, and the battery 200 can be fixed on the battery fixing part 12 or taken out from the battery fixing part 12; the detection mechanism 20 includes a camera assembly 21 and a light source 22, and the camera assembly 21 and the light source 22 are respectively arranged on both sides of the battery fixing part 12, and the camera assembly 21 includes a plurality of cameras 212, and the lens of each camera 212 is arranged toward the battery 200, and the extension direction of the battery 200 after being fixed is defined as the first direction (X direction in the figure), and the extension direction of the camera 212 is the second direction (Y direction in the figure, and the Y direction is perpendicular to the X direction), and the third direction (i.e., the Z direction) is perpendicular to the first direction and the second direction, respectively, and at least two rows of cameras 212 are arranged in the first direction, and each row is provided with two cameras 212 arranged side by side along the third direction, and the two cameras 212 in the same row are respectively configured to take pictures of the opposite outer sides of the battery 200 to obtain the diameter of the battery 200 at that location. It should be noted that, in the present embodiment, the first direction is a vertical direction, and in other embodiments, the first direction may also be a horizontal direction. The following description assumes that the first direction is a vertical direction.
[0062] The above-mentioned battery size detection device sets at least two rows of cameras 212 in the first direction, and each row of cameras 212 is used to measure the diameter at the corresponding position in the axial direction of the battery 200, so that the position of the diameter measurement of the battery 200 is more comprehensive; at the same time, in each row of cameras 212, two pairs of cameras 212 are used to take pictures of the edges on both sides of the battery 200 respectively, and each camera 212 is more directly opposite to the edge position of the battery 200, avoiding the situation where only one camera 212 is set, and the camera 212 needs to maintain a certain distance from the battery 200, which causes the camera 212 to take pictures inaccurately, and the measured structure is more accurate.
[0063] In this embodiment, in the first direction, the cameras 212 are arranged in three rows, that is, the camera assembly 21 can measure the outer diameters of the upper, middle and lower parts of the battery 200. In other embodiments, the cameras 212 can also be arranged in two rows, four rows or more rows, which is not limited here.
[0064] Preferably, the lens of the camera 212 is a telecentric lens. Compared with an ordinary lens, a telecentric lens can keep the image magnification unchanged within a certain object distance range, reduce lens distortion, and improve shooting accuracy.
[0065] Preferably, if Figure 1As shown, the camera assembly 21 also includes a first mounting member 211, and each camera 212 is mounted on the first mounting member 211. In the second direction, the position of the camera 212 relative to the first mounting member 211 is adjustable. Specifically, the first mounting member 211 is U-shaped, with the opening facing upward, which can facilitate the installation of the camera 212, and the camera 212 is mounted on the side plate 2111 of the first mounting member 211. Furthermore, a waist-shaped hole extending along the second direction is provided on the side plate 2111, and the locking member passes through the waist-shaped hole and is threadedly connected to the mounting plate of the camera 212. By loosening the locking member, the position of the camera 212 in the second direction can be adjusted, and by tightening the locking member, the position of the camera 212 can be fixed.
[0066] Preferably, if Figure 1 As shown, the light source 22 includes a plurality of sub-light sources 221, and the plurality of sub-light sources 221 are arranged one-to-one with the plurality of cameras 212, which can ensure that the photographing angle of each camera 212 is clearer and reduce the measurement error caused by insufficient light. Further, the plurality of sub-light sources 221 are mounted on the second mounting member 222, and the second mounting member 222 is also a U-shaped member with an opening facing upward.
[0067] Preferably, if Figure 1 As shown, the battery fixing member 12 includes a clamping jaw driving member 121 and two clamping jaws 122. Both clamping jaws 122 are connected to the output end of the clamping jaw driving member 121. The clamping jaw driving member 121 can drive the two clamping jaws 122 to move closer to or farther from each other. The profile of the clamping jaws 122 is adapted to the shape of the battery 200. Through the above arrangement, when fixing the battery 200, the battery 200 is fixed by clamping, which can ensure the uniqueness of the position of each battery 200 and avoid the unstable fixation of the battery 200 caused by the use of a fixture with a gap, thereby affecting the measurement result of the outer diameter; at the same time, when the clamping jaws 122 are opened, it can be more convenient to discharge the material.
[0068] Preferably, if Figure 1As shown, M battery fixing members 12 are arranged at intervals in the third direction, and N camera assemblies 21 are arranged in the third direction, M and N are both positive integers, and M>N, the spacing between two adjacent battery fixing members 12 is a, and the spacing between two adjacent camera assemblies 21 is b, b=2a; the battery size detection device also includes a switching mechanism 10, the switching mechanism 10 includes a switching drive member 13, the switching drive member 13 can output reciprocating motion along the third direction, the M battery fixing members 12 are all connected to the output end of the switching drive member 13, or the N camera assemblies 21 are all connected to the output end of the switching drive member 13. In this embodiment, M=8, N=4. When the eight batteries 200 are fixed by the battery fixing member 12, the four camera assemblies 21 first measure the first, third, fifth and seventh batteries 200. After the measurement, the switching drive member 13 is started so that its output end moves a distance a, so that the camera assembly 21 can measure the second, fourth, sixth and eighth batteries 200, thereby completing the outer diameter measurement of the eight batteries 200. Of course, the order of measurement can be reversed, which is not limited here. The above setting can measure the outer diameters of multiple batteries 200 at one time, and the measurement efficiency is higher. In other embodiments, M can also be an even number such as 2, 4, 6, 10, and N=M / 2. In addition, M can also be an odd number such as 3, 5, 7, 9, and N=(M+1) / 2. The following is an exemplary description using M=8.
[0069] In this embodiment, eight battery fixing members 12 are installed on the second mounting plate 11 at intervals along the third direction, the second mounting plate 11 is connected to the output end of the switching drive member 13, and four camera assemblies 21 are fixed. In other embodiments, the four camera assemblies 21 can also be connected to the output end of the switching drive member 13 at the same time, which is not limited here. It should be noted that in this solution, the light source 22 also needs to move at the same time.
[0070] Alternatively, if Figure 1 and Figure 2 As shown, the detection mechanism 20 also includes a mounting platform 23, which has a certain height, the switching drive member 13 is installed on the mounting platform 23, and the second mounting plate 11 is slidably matched with the mounting platform 23; the four camera assemblies 21 are installed on the mounting platform 23 through the first support member 213, and the first support member 213 has a certain height, so that the camera assembly 21 can match the height of the fixed battery 200; similarly, the four light sources 22 are installed on the mounting platform 23 through the second support member 223, and the second support member 223 has a certain height, so that the light source 22 can match the height of the camera assembly 21.
[0071] During the production process of the battery 200, the battery 200 needs to be unloaded after inspection, so a unloading mechanism 30 is required to place the battery 200 on the subsequent empty tray cup. However, the spacing between two subsequent adjacent empty tray cups often does not match the spacing between the two batteries 200 during the inspection stage.
[0072] In order to solve the above problems, Figure 2-Figure 5 As shown, the unloading mechanism 30 in this embodiment includes a gantry frame 31, a first driving member 32, a second driving member 33, a variable distance assembly 34 and M unloading clamping members 35. The first driving member 32 is installed on the top of the gantry frame 31, and the first driving member 32 can output movement along the second direction; the second driving member 33 is installed at the output end of the first driving member 32, and the second driving member 33 can output movement along the third direction; the variable distance assembly 34 is installed at the output end of the second driving member 33, and the M unloading clamping members 35 are all connected to the variable distance assembly 34. The unloading clamping members 35 can clamp or release the battery 200, and the variable distance assembly 34 is configured to adjust the distance between two adjacent unloading clamping members 35. Through the above arrangement, when the detection is completed (the second driving member 33 is not directly above the detection mechanism 20 at this time), the first driving member 32 drives the second driving member 33 to move to directly above the detection mechanism 20, and the second driving member 33 drives the variable distance assembly 34 and the M unloading clamping members 35 to descend. After the unloading clamping members 35 clamp the battery 200, the second driving member 33 drives the unloading clamping members 35 to rise again. At the same time as the first driving member 32 drives the second driving member 33 to move downstream, the variable distance assembly 34 changes the spacing between the M unloading clamping members 35, thereby making the spacing between the two unloading clamping members 35 match the spacing between the two adjacent empty cups, thereby completing the unloading.
[0073] Preferably, in order to ensure the balance of the unloading mechanism 30, as Figure 1 As shown, the gantry body 31 includes two gantries 311, and the two gantries 311 are arranged at intervals along the third direction. The output end of the first driving member 32 is connected to the first balancing frame 312, and the two ends of the first balancing frame 312 are respectively slidably matched with the tops of the two gantries 311, and the second driving member 33 is installed on the first balancing frame 312.
[0074] Alternatively, if Figure 3-Figure 5As shown, the variable pitch assembly 34 includes a sliding frame 341, a third driving member 342, a cam plate 343 and a cam follower 344. The sliding frame 341 is installed at the output end of the second driving member 33, and the sliding frame 341 is slidably matched with the vertical plate 313 of the gantry frame body 31; the third driving member 342 is installed on the sliding frame 341, and the third driving member 342 can output movement along the third direction; the cam plate 343 is connected to the output end of the third driving member 342 and is slidably matched with the sliding frame 341, and the cam follower 344 is connected to the output end of the third driving member 342. The wheel plate 343 is provided with M slide grooves 3431, and the M slide grooves 3431 are divergently arranged; the cam follower 344 is arranged in one-to-one correspondence with the slide grooves 3431, and the cam follower 344 includes a connected bearing 3441 and a connecting plate 3442, the bearing 3441 is slidably fitted in the corresponding slide groove 3431, and each connecting plate 3442 is connected to a material unloading clamping member 35 at one end away from the bearing 3441, and in the third direction, each material unloading clamping member 35 is slidably fitted with the sliding frame 341. Through the above arrangement, when the output end of the third driving member 342 moves downward relative to the sliding frame 341, the cam follower 344 slides in cooperation with the sliding groove 3431 in the third direction. As the cam follower 344 slides in the corresponding sliding groove 3431, the cam follower 344 can only move along the third direction, thereby driving the corresponding unloading clamping member 35 to adjust its position in the third direction (that is, the horizontal direction), thereby changing the distance between two adjacent unloading clamping members 35.
[0075] Specifically, if Figure 3-Figure 5 As shown, the sliding frame 341 includes a first mounting plate 3411, two sliding plates 3412 and a partition plate 3413. The first mounting plate 3411 extends along the third direction and is installed on the output end of the second driving member 33. The third driving member 342 is installed on the first mounting plate 3411; the two sliding plates 3412 are respectively connected to the two ends of the first mounting plate 3411, and the two sliding plates 3412 are respectively slidably matched with the two vertical plates 313 of the gantry body 31; the two ends of the partition plate 3413 are respectively connected to the two sliding plates 3412 and are vertically arranged with the first mounting plate 3411, and the partition plate 3413 is provided with an avoidance hole 34131, the cam plate 343 and the blanking clamping member 35 are respectively located on both sides of the partition plate 3413, and the cam follower 344 is provided with an avoidance hole 34131. In the third direction, the connecting plate 3442 is slidably matched with the partition plate 3413. Through the above arrangement, the overall strength of the sliding frame 341 can be improved, and the structure of the guide rail and the slider is arranged between the sliding plate 3412 and the vertical plate 313 ( Figure 3 ), to ensure the accuracy of the running direction, a guide rail and a slider structure are set between the cam plate 343 and the partition plate 3413 ( Figure 4 ), to ensure the accuracy of the direction of the cam plate 343; a guide rail and a slider structure are provided between the cam follower 344 and the partition plate 3413 ( Figure 5), ensuring that the cam follower 344 can only move along the third direction.
[0076] Among them, Figure 6 As shown, the connecting plate 3442 is L-shaped, the horizontal portion passes through the avoidance hole 34131 , and the vertical portion slidably cooperates with the partition plate 3413 .
[0077] It should be noted that, in the present embodiment, the spacing between the M slide grooves 3431 from bottom to top gradually increases. In another embodiment, the spacing between the M slide grooves 3431 from bottom to top may also gradually decrease, which is not limited here.
[0078] Preferably, if Figure 4 As shown, the pitch changing assembly 34 further includes a buffer stopper 345, which is mounted on the sliding frame 341 and located on one side of the cam plate 343 in the first direction. The cam plate 343 can abut against the buffer stopper 345. Figure 4 As the cam plate 343 moves downward relative to the sliding frame 341, the spacing of the material unloading clamping members 35 gradually increases. When the lower side of the cam plate 343 abuts against the buffer limit member 345, the spacing of the material unloading clamping members 35 reaches the maximum position, and the third driving member 342 can be forced to stop driving, ensuring that at this position, the spacing is consistent with the empty cup downstream.
[0079] Preferably, if Figure 2As shown, the battery size detection device also includes a loading mechanism 40 and a transplanting mechanism 50. The loading mechanism 40 is located on one side of the detection mechanism 20 in the second direction and is configured to transfer M batteries 200 to the upper material position 45. The transplanting mechanism 50 includes a fourth driving member 51, a fifth driving member 52 and M transplanting clamping members 53. The fourth driving member 51 is installed on the top of the gantry body 31, and the fourth driving member 51 can output movement along the second direction; the fifth driving member 52 is installed at the output end of the fourth driving member 51, and the fifth driving member 52 can output movement along the first direction; the M transplanting clamping members 53 are all installed at the output end of the fifth driving member 52, and the spacing between two adjacent transplanting clamping members 53 is the same as the spacing between two adjacent batteries 200 at the loading position 45, and the transplanting clamping member 53 can clamp or release the battery 200. Through the above arrangement, the loading mechanism 40 conveys M batteries 200 to the loading position 45, the fourth driving member 51 drives the fifth driving member 52 to move along the second direction to above the loading position 45, the fifth driving member 52 drives the M transplanting clamping members 53 downward to move downward, the transplanting clamping members 53 clamp the battery 200, the fifth driving member 52 drives the transplanting clamping members 53 upward again to carry the battery 200 up, the fourth driving member 51 drives the fifth driving member 52 to move along the second direction above the detection mechanism 20, the fifth driving member 52 drives the M transplanting clamping members 53 downward to move downward, the transplanting clamping members 53 release the battery 200 so that the battery 200 falls into the battery fixing member 12 in the released state, the fifth driving member 52 drives upward again, the fourth driving member 51 drives the fifth driving member 52 to move along the second direction again to return to the original position to wait for the next transplantation, and repeats in sequence.
[0080] Preferably, in order to ensure the balance of the transplanting mechanism 50, Figure 2 As shown, the output end of the fourth driving member 51 is connected to the second balancing frame 314 , both ends of the second balancing frame 314 are respectively slidably matched with the tops of the two gantries 311 , and the fifth driving member 52 is installed on the second balancing frame 314 .
[0081] Alternatively, if Figure 2As shown, the loading mechanism 40 includes a conveyor frame 41, two rollers 42, a sixth driving member (not shown), a conveyor 43 and a plurality of jigs 44. The conveyor frame 41 extends along the third direction; the two rollers 42 are pivotally connected to the two ends of the conveyor frame 41; at least one roller 42 is coaxially fixed with the output end of the sixth driving member, and the fifth driving member 52 can drive the roller 42 to rotate; the conveyor 43 is arranged around the outer periphery of the two rollers 42 and is tensioned by the two rollers 42; a plurality of jigs 44 are arranged at intervals on the conveyor 43, and a receiving groove for receiving the battery 200 is provided on the jig 44. Through the above arrangement, with the driving of the sixth driving member, the plurality of jigs 44 carrying the battery 200 are conveyed to the loading position 45 on the conveyor 43. When M batteries 200 are transplanted, the sixth driving member drives the conveyor 43 to move along the third direction by the distance of M jigs 44 to wait for the next transplantation.
[0082] In this embodiment, the first driving member 32, the second driving member 33, the third driving member 342, the fourth driving member 51 and the fifth driving member 52 can adopt driving elements capable of outputting linear motion in the prior art, such as linear modules, cylinders, screw-nut combinations, etc., which are not limited here.
[0083] Preferably, the first driving member 32 and the fourth driving member 51 share a slide rail, and the use of the two does not interfere with each other (one is for transplanting and the other is for unloading, and they are not used at the same time), which can reduce the number of slide rails installed and make space arrangement more reasonable.
[0084] Optionally, the structures of the transplanting clamping member 53 and the blanking clamping member 35 are similar to the structure of the battery fixing member 12, and both can adopt the existing structure of the clamping cylinder or the clamping motor, which will not be repeated here.
[0085] This embodiment also provides a battery production line, including the above-mentioned battery size detection device. By adopting the above-mentioned battery size detection device, the battery production line measures battery 200 data more accurately, has a smaller measurement error, and the battery 200 better meets the process requirements.
[0086] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A battery size detection device, characterized in that: include: A battery fixing member (12), the battery (200) can be fixed to the battery fixing member (12) or removed from the battery fixing member (12); A detection mechanism (20) comprises a camera assembly (21) and a light source (22), wherein the camera assembly (21) and the light source (22) are respectively arranged on both sides of the battery fixing member (12), the camera assembly (21) comprises a plurality of cameras (212), the lens of each camera (212) is arranged facing the battery (200), the extension direction of the battery (200) after fixing is defined as a first direction, the extension direction of the camera (212) is defined as a second direction, at least two rows of cameras (212) are arranged in the first direction, each row is provided with two cameras (212) arranged side by side along a third direction, the two cameras (212) in the same row are respectively configured to take pictures of the opposite outer sides of the battery (200) to obtain the diameter of the battery (200) at the location of the cameras (212) in the row, and the third direction is respectively perpendicular to the first direction and the second direction.
2. The battery size detection device according to claim 1, characterized in that: The battery fixing members (12) are arranged in M numbers in the third direction, and the camera assemblies (21) are arranged in N numbers in the third direction, M and N are both positive integers, and M>N, the distance between two adjacent battery fixing members (12) is a, and the distance between two adjacent camera assemblies (21) is b, and b=2a; The battery size detection device further comprises a switching mechanism (10), wherein the switching mechanism (10) comprises a switching drive member (13), wherein the switching drive member (13) can output a reciprocating motion along the third direction, wherein the M battery fixing members (12) are all connected to an output end of the switching drive member (13), or the N camera assemblies (21) are all connected to an output end of the switching drive member (13).
3. The battery size detection device according to claim 2, characterized in that: The battery size detection device further comprises a material discharging mechanism (30), wherein the material discharging mechanism (30) comprises: Gantry frame (31); A first driving member (32) is installed on the top of the gantry body (31), and the first driving member (32) can output movement along the second direction; a second driving member (33) mounted on an output end of the first driving member (32), the second driving member (33) being capable of outputting movement along the third direction; A variable distance component (34) and M material unloading clamping members (35), wherein the variable distance component (34) is installed at the output end of the second driving member (33), the M material unloading clamping members (35) are all connected to the variable distance component (34), the material unloading clamping members (35) can clamp or release the battery (200), and the variable distance component (34) is configured to adjust the distance between two adjacent material unloading clamping members (35).
4. The battery size detection device according to claim 3, characterized in that: The variable pitch assembly (34) comprises: A sliding frame (341) is installed at the output end of the second driving member (33), and the sliding frame (341) is slidably matched with the vertical plate (313) of the gantry frame body (31); A third driving member (342) is mounted on the sliding frame (341), and the third driving member (342) can output movement along the third direction; A cam plate (343) connected to the output end of the third driving member (342) and slidably matched with the sliding frame (341), wherein the cam plate (343) is provided with M sliding grooves (3431), and the M sliding grooves (3431) are arranged in a divergent manner; The cam follower (344) is arranged in one-to-one correspondence with the slide groove (3431), and the cam follower (344) includes a connected bearing (3441) and a connecting plate (3442), the bearing (3441) is slidably fitted in the corresponding slide groove (3431), and each of the connecting plates (3442) is connected to a material unloading clamping member (35) at one end away from the bearing (3441), and in the third direction, each of the material unloading clamping members (35) is slidably fitted with the sliding frame (341).
5. The battery size detection device according to claim 4, characterized in that: The sliding frame (341) comprises: A first mounting plate (3411) extending along the third direction and mounted on the output end of the second driving member (33); the third driving member (342) is mounted on the first mounting plate (3411); Two sliding plates (3412) are respectively connected to two ends of the first mounting plate (3411), and the two sliding plates (3412) are respectively slidably matched with the two vertical plates (313) of the gantry body (31); The partition plate (3413) has two ends respectively connected to the two sliding plates (3412) and is vertically arranged with the first mounting plate (3411); the partition plate (3413) is provided with an avoidance hole (34131); the cam plate (343) and the material unloading clamp (35) are respectively located on both sides of the partition plate (3413); the cam follower (344) is provided with the avoidance hole (34131); in the third direction, the connecting plate (3442) is slidably matched with the partition plate (3413).
6. The battery size detection device according to claim 4, characterized in that: The battery size detection device further comprises a loading mechanism (40) and a transplanting mechanism (50), wherein the loading mechanism (40) is located on one side of the detection mechanism (20) in the second direction and is configured to transfer M batteries (200) to an upper material position (45), and the transplanting mechanism (50) comprises: A fourth driving member (51) is installed on the top of the gantry body (31), and the fourth driving member (51) can output movement along the second direction; a fifth driving member (52), mounted on an output end of the fourth driving member (51), the fifth driving member (52) being capable of outputting movement along the first direction; M transplanting clamping members (53) are all installed at the output end of the fifth driving member (52), the spacing between two adjacent transplanting clamping members (53) is the same as the spacing between two adjacent batteries (200) at the loading position (45), and the transplanting clamping members (53) can clamp or release the battery (200).
7. The battery size detection device according to claim 6, characterized in that: The feeding mechanism (40) comprises: A conveying frame (41) extending along the third direction; Two rollers (42) are pivotally connected to two ends of the conveying frame (41); a sixth driving member, wherein at least one of the rollers (42) is coaxially fixed to an output end of the sixth driving member, and the fifth driving member (52) is capable of driving the roller (42) to rotate; A conveying member (43) is arranged around the outer circumference of the two rollers (42) and is tensioned by the two rollers (42); A plurality of jigs (44) are arranged at intervals on the conveying member (43), and a receiving groove for receiving the battery (200) is provided on the jig (44).
8. The battery size detection device according to any one of claims 1 to 7, characterized in that: The camera assembly (21) further comprises a first mounting member (211), each of the cameras (212) being mounted on the first mounting member (211), and the position of the camera (212) relative to the first mounting member (211) in the second direction is adjustable.
9. The battery size detection device according to any one of claims 1 to 7, characterized in that: The battery fixing member (12) comprises a clamping jaw driving member (121) and two clamping jaws (122), the two clamping jaws (122) are both connected to the output end of the clamping jaw driving member (121), the clamping jaw driving member (121) can drive the two clamping jaws (122) to move closer to or farther away from each other, and the profile of the clamping jaw (122) is adapted to the outer shape of the battery (200).
10. Battery production line, characterized in that, It comprises a battery size detection device as described in any one of claims 1-9.
