Double-wheel horizontal type multi-specification high-precision meter counter

Abstract

The utility model relates to the technical field of meter counters, in particular to a double-wheel horizontal type multi-specification high-precision meter counter, which comprises a mounting bracket, the clamping assembly comprises a fixed wheel and a movable wheel which are respectively arranged on the upper surface of the mounting plate, and two sliding rails which are fixedly arranged on the upper surface of the mounting plate and are used for the movable wheel to slide; the mechanical meter counting assembly comprises a supporting plate which is fixedly arranged on the upper surface of the mounting plate through a mounting column and corresponds to the fixed wheel; and a digital meter counting assembly. According to the utility model, by arranging the clamping assembly, the mechanical meter counting assembly and the digital meter counting assembly, a physical meter counting instrument can be driven to count and display digits when the cable is conveyed, so that the purpose of carrying out mechanical and physical meter counting on the cable is realized; and meanwhile, synchronous stroke data can be collected through the synchronous encoder and output to the intelligent electronic meter counting instrument, and digital display is performed through the intelligent electronic meter counting instrument, so that the meter counter can adopt a synchronous meter counting mode of the mechanical meter counting assembly and the digital meter counting assembly, and the meter counting precision is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of meter counters, in particular to a double-wheel horizontal multi-specification high-precision meter counter. Background Art

[0002] In the wire and cable industry, the production of cables and wire core conductors of many specifications is often involved. Due to the use of a variety of equipment, in order to meet the production of cables and wire core conductors of different specifications, it is necessary to order meter meters of different specifications that are suitable for the production equipment according to the production speed of the production equipment.

[0003] Therefore, the meter counter is one of the small devices that is used most frequently in production equipment. And because the large-sized cables themselves are very heavy, the meter counter parts may be damaged due to the shaking of the cables during the production process. When repairing and replacing parts, it will affect the overall production efficiency and even cause the extruder to produce uneven glue or break glue, thus affecting product quality. In addition, the radial direction of the large-sized cables is not completely straight during the production process, so it will often cause meter counting errors, and then there will be long or short meters, which will directly cause economic losses and indirect losses to the company's reputation. The meter counter is frequently used, and its parts wear out quickly, and it needs frequent maintenance, which results in high maintenance costs, and thus high direct or indirect economic losses.

[0004] Since the meter counter is the most important equipment for calculating the number of meters in cable production, in order to reduce meter counting errors, alleviate economic losses, and reduce reputation losses, this application proposes a double-wheeled horizontal multi-specification high-precision meter counter. Utility Model Content

[0005] The purpose of the utility model is to provide a double-wheel horizontal multi-specification high-precision meter counter to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] Double-wheel horizontal multi-specification high-precision meter counter, including:

[0008] The mounting bracket comprises a bottom plate and a mounting plate, and two symmetrical support columns are fixedly arranged between the upper surface of the bottom plate and the lower surface of the mounting plate;

[0009] A clamping assembly, comprising a fixed wheel and a moving wheel respectively arranged on the upper surface of a mounting plate, and two slide rails fixedly arranged on the upper surface of the mounting plate for the moving wheel to slide, the surfaces of the two slide rails being slidably connected with a sliding seat, and the moving wheel being rotatably arranged on the upper surface of the sliding seat, the upper surface of the mounting plate being further fixedly provided with a hollow base, and the fixed wheel being rotatably arranged on the upper surface of the hollow base;

[0010] A mechanical meter-counting assembly, comprising a support plate fixed on the upper surface of the mounting plate by a mounting column and corresponding to the fixed wheel, a synchronous transmission shaft fixed at the central axis of the upper surface of the fixed wheel, and a circular hole adapted to the synchronous transmission shaft is opened on the upper surface of the support plate, and the mechanical meter-counting assembly also comprises a mounting frame and a physical meter-counting instrument respectively fixed on the upper surface of the support plate;

[0011] The digital meter-counting assembly comprises a synchronous encoder arranged on the upper surface of a support plate, and an intelligent electronic meter-counting instrument electrically connected to the synchronous encoder.

[0012] As a preferred technical solution, a telescopic cylinder is fixedly provided on the upper surface of the mounting plate, and a telescopic end of the telescopic cylinder is fixedly connected to the lower surface of the sliding seat.

[0013] As a preferred technical solution, the type of the slide rail is an HGH guide rail, and the type of the telescopic cylinder is a FESTO compact cylinder.

[0014] As a preferred technical solution, the counting shaft of the physical meter meter extends to the inside of the installation frame, and the counting shaft of the physical meter meter and the end of the synchronous transmission shaft are both fixed with mutually meshing bevel gears.

[0015] As a preferred technical solution, the synchronous wheel of the synchronous encoder is in close contact with the surface of the fixed wheel, which is used to collect synchronous travel data and output it to the intelligent electronic meter.

[0016] As a preferred technical solution, the upper surface of the mounting plate is also provided with two groups of symmetrical guide components for guiding the cables, the guide components include two vertical guide rollers rotatably arranged on the upper surface of the mounting plate, and a fixed frame fixed on the upper surface of the mounting plate, and the inner wall of the fixed frame is rotatably provided with two symmetrical longitudinal guide rollers.

[0017] As a preferred technical solution, a first mounting hole is provided on the upper surface of the mounting plate for adjusting the spacing between the two vertical guide rollers, and a second mounting hole is provided on the surface of the fixed frame for adjusting the spacing between the two longitudinal guide rollers. The vertical guide rollers and the longitudinal guide rollers are respectively fixed to the inner walls of the first mounting hole and the second mounting hole by means of bolts and nuts.

[0018] Beneficial Effects

[0019] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0020] 1. The utility model provides a clamping component, a mechanical meter-counting component and a digital meter-counting component. The cable slides between the fixed wheel and the moving wheel under the action of the external winding mechanism, driving the physical meter-counting instrument to count and display digitally, thereby achieving the purpose of mechanical and physical meter-counting of the cable. At the same time, the synchronous travel data can be collected through a synchronous encoder and output to the intelligent electronic meter-counting instrument, and the intelligent electronic meter-counting instrument can display digitally, so that the meter-counting device can use the mechanical meter-counting component and the digital meter-counting component to synchronously count the meters, thereby ensuring the meter-counting accuracy.

[0021] 2. The utility model sets a guide assembly to form a tic-tac-toe guide structure between two vertical guide rollers and two longitudinal guide rollers, which can effectively avoid longitudinal or vertical jumps of cables during transportation and ensure the stability of the cables during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0024] Figure 2 This is a rear view structural diagram of the utility model;

[0025] Figure 3 This is a schematic diagram of the three-dimensional structure of the clamping assembly of the utility model;

[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the slide rail of the utility model.

[0027] In the figure:

[0028] 100, mounting bracket; 101, base plate; 102, mounting plate; 103, support column;

[0029] 200, clamping assembly; 201, fixed wheel; 202, moving wheel; 203, slide rail; 204, sliding seat; 205, hollow base; 206, telescopic cylinder;

[0030] 300, mechanical metering assembly; 301, mounting column; 302, support plate; 303, synchronous transmission shaft; 304, mounting frame; 305, physical metering instrument;

[0031] 400, digital metering component; 401, synchronous encoder; 402, intelligent electronic metering instrument;

[0032] 500, guide assembly; 501, vertical guide roller; 502, fixed frame; 503, longitudinal guide roller. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] According to the attached Figure 1-4 As shown, the embodiment of the utility model provides a double-wheel horizontal multi-specification high-precision meter counter, including:

[0035] The mounting bracket 100 includes a bottom plate 101 and a mounting plate 102, and two symmetrical support columns 103 are fixedly arranged between the upper surface of the bottom plate 101 and the lower surface of the mounting plate 102;

[0036] It adjusts the existing meter counter bracket because most of the vertical meter counter brackets on the market cannot withstand the impact caused by the weight of large-sized cables or left and right swings, and the main bracket often tilts and deforms. This bracket changes the traditional vertical type to a horizontal type, thereby increasing the installation area, increasing the mainboard support capacity, and effectively preventing the main bracket from tilting.

[0037] The clamping assembly 200 includes a fixed wheel 201 and a moving wheel 202 respectively arranged on the upper surface of the mounting plate 102, and two slide rails 203 fixed on the upper surface of the mounting plate 102 for the moving wheel 202 to slide. The type of the slide rails 203 is an HGH guide rail. The surfaces of the two slide rails 203 are slidably connected with a sliding seat 204, and the moving wheel 202 is rotatably arranged on the upper surface of the sliding seat 204. A hollow base 205 is also fixed on the upper surface of the mounting plate 102, and the fixed wheel 201 is rotatably arranged on the upper surface of the hollow base 205.

[0038] The surface treatment process of the fixed wheel 201 and the moving wheel 202 can be designed into any one of the following types:

[0039] a. The fixed wheel 201 and the moving wheel 202 with rubber coating on the surface are suitable for the production of soft rubber cables such as silicone rubber;

[0040] b. The fixed wheel 201 and the moving wheel 202 after quenching. This type is suitable for the production of wear-resistant materials such as large-sized cable inner sheaths or steel wire ropes;

[0041] c. The fixed wheel 201 and the moving wheel 202 are nickel-plated. This type is suitable for copper-aluminum conductor stranding equipment and the production of large-size cable outer sheaths.

[0042] A telescopic cylinder 206 is fixedly disposed on the upper surface of the mounting plate 102 , and a telescopic end of the telescopic cylinder 206 is fixedly connected to the lower surface of the sliding seat 204 . The telescopic cylinder 206 is a FESTO compact cylinder.

[0043] The mechanical meter-counting assembly 300 includes a support plate 302 fixed on the upper surface of the mounting plate 102 by a mounting column 301 and corresponding to the fixed wheel 201, a synchronous transmission shaft 303 is fixed at the central axis of the upper surface of the fixed wheel 201, and a circular hole adapted to the synchronous transmission shaft 303 is opened on the upper surface of the support plate 302, and the mechanical meter-counting assembly 300 also includes a mounting frame 304 and a physical meter-counting instrument 305 respectively fixed on the upper surface of the support plate 302;

[0044] The counting shaft of the physical meter meter 305 extends to the inside of the mounting frame 304 , and the counting shaft of the physical meter meter 305 and the end of the synchronous transmission shaft 303 are both fixedly provided with mutually meshing bevel gears.

[0045] The digital meter component 400 includes a synchronous encoder 401 disposed on the upper surface of the support plate 302 and an intelligent electronic meter meter 402 electrically connected to the synchronous encoder 401 , wherein the synchronous encoder 401 is an Omron high-precision encoder.

[0046] The synchronous wheel of the synchronous encoder 401 is in close contact with the surface of the fixed wheel 201 and is used to collect synchronous travel data and output it to the intelligent electronic meter 402.

[0047] The utility model provides a clamping assembly 200, a mechanical meter assembly 300 and a digital meter assembly 400, so that when the meter is actually calculating the length of the cable, the cable can pass through the middle of the fixed wheel 201 and the moving wheel 202, and then the telescopic cylinder 206 is started to make the moving wheel 202 close to the fixed wheel 201 and clamp the cable. Then, the cable slides between the fixed wheel 201 and the moving wheel 202 under the action of the external winding mechanism, and drives the moving wheel 202 and the fixed wheel 201 to rotate. During the rotation, the rotation of the fixed wheel 201 drives the synchronous transmission shaft 303 rotates, and the rotation of the synchronous transmission shaft 303 drives the physical meter meter 305 to count under the action of the bevel gear, and displays it digitally, thereby achieving the purpose of mechanical and physical counting of the cable. At the same time, during the rotation of the fixed wheel 201, the synchronous travel data can be collected by the synchronous encoder 401 and output to the intelligent electronic meter meter 402, and the intelligent electronic meter meter 402 performs digital display, so that the meter can adopt the method of synchronous counting of the mechanical meter meter component 300 and the digital meter meter component 400 to ensure the metering accuracy.

[0048] The upper surface of the mounting plate 102 is also provided with two sets of symmetrical guide assemblies 500 for guiding the cables. The guide assemblies 500 include two vertical guide rollers 501 rotatably arranged on the upper surface of the mounting plate 102, and a fixed frame 502 fixed on the upper surface of the mounting plate 102. The inner wall of the fixed frame 502 is rotatably provided with two symmetrical longitudinal guide rollers 503.

[0049] A first mounting hole is provided on the upper surface of the mounting plate 102 for adjusting the distance between the two vertical guide rollers 501, and a second mounting hole is provided on the surface of the fixed frame 502 for adjusting the distance between the two longitudinal guide rollers 503. The vertical guide rollers 501 and the longitudinal guide rollers 503 are fixed to the inner walls of the first mounting hole and the second mounting hole respectively by means of bolts and nuts.

[0050] The utility model sets a guide assembly 500 to form a tic-tac-toe guide structure between two vertical guide rollers 501 and two longitudinal guide rollers 503, which can effectively avoid longitudinal or vertical jumps of cables during transportation and ensure the stability of the cables during transportation.

[0051] In summary, this utility model first changes most of the vertical metering devices on the market into horizontal metering devices, increases the installation area, provides space for the subsequent transformation of the double cross-shaped frames and double synchronous clamping wheels for the incoming and outgoing lines, increases the supporting capacity of the main board, and effectively avoids the skewness of the main bracket caused by collision. Since the in-and-out linear guide wheels of the metering devices on the market are only designed with vertical guide wheels, they cannot effectively control the left and right and up and down jumping of large-sized cables. The utility model forms a cross-shaped guide structure between the two vertical guide rollers 501 and the two longitudinal guide rollers 503, which can effectively avoid the longitudinal or vertical jump of the cables during transportation, ensures the stability of the cables during transportation, and controls the large-sized cables passing through the metering device to a great extent. The problem of easy shaking of the meter counter can be solved, thereby reducing the problem of skipping or jamming of large-sized cables caused by shaking. In addition, in order to accurately measure meters and implement reference and calibration, the utility model adopts a mechanical meter counter and a digital meter counter to measure meters simultaneously to ensure the meter accuracy, and effectively avoid the equipment shutdown caused by the inability to continue measuring meters when a part of the device fails, thereby causing unnecessary losses; finally, the service life of conventional meter counter equipment under normal production is 1 to 2 years. The horizontal double-wheel high-precision meter counter produced through the upgrade of this solution is preliminarily estimated to be able to be used for at least 5 years under normal wear and tear, which greatly reduces the purchase frequency and maintenance costs, and achieves the important strategic goal of "improving quality, increasing efficiency, and reducing costs."

[0052] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. Double-wheel horizontal multi-specification high-precision meter counter, characterized by: include, A mounting bracket (100) comprising a base plate (101) and a mounting plate (102), wherein two symmetrical support columns (103) are fixedly arranged between the upper surface of the base plate (101) and the lower surface of the mounting plate (102); A clamping assembly (200), comprising a fixed wheel (201) and a moving wheel (202) respectively arranged on the upper surface of a mounting plate (102), and two slide rails (203) fixedly arranged on the upper surface of the mounting plate (102) for the moving wheel (202) to slide, wherein the surfaces of the two slide rails (203) are slidably connected with a sliding seat (204), and the moving wheel (202) is rotatably arranged on the upper surface of the sliding seat (204), and a hollow base (205) is also fixedly arranged on the upper surface of the mounting plate (102), and the fixed wheel (201) is rotatably arranged on the upper surface of the hollow base (205); A mechanical meter-counting assembly (300) comprises a support plate (302) fixedly mounted on the upper surface of a mounting plate (102) via a mounting column (301) and corresponding to a fixed wheel (201); a synchronous transmission shaft (303) is fixedly mounted at the central axis of the upper surface of the fixed wheel (201); and a circular hole matching the synchronous transmission shaft (303) is opened on the upper surface of the support plate (302); the mechanical meter-counting assembly (300) further comprises a mounting frame (304) and a physical meter-counting instrument (305) respectively fixedly mounted on the upper surface of the support plate (302); A digital metering assembly (400) comprises a synchronous encoder (401) arranged on the upper surface of a support plate (302), and an intelligent electronic metering instrument (402) electrically connected to the synchronous encoder (401).

2. The double-wheel horizontal multi-specification high-precision meter counter according to claim 1 is characterized in that: A telescopic cylinder (206) is fixedly provided on the upper surface of the mounting plate (102), and a telescopic end of the telescopic cylinder (206) is fixedly connected to the lower surface of the sliding seat (204).

3. The double-wheel horizontal multi-specification high-precision meter counter according to claim 2 is characterized in that: The type of the slide rail (203) is an HGH guide rail, and the type of the telescopic cylinder (206) is a FESTO compact cylinder.

4. The double-wheel horizontal multi-specification high-precision meter counter according to claim 1 is characterized in that: The counting shaft of the physical meter meter (305) extends to the interior of the mounting frame (304), and the counting shaft of the physical meter meter (305) and the end of the synchronous transmission shaft (303) are both fixedly provided with mutually meshing bevel gears.

5. The double-wheel horizontal multi-specification high-precision meter counter according to claim 1 is characterized in that: The synchronous wheel of the synchronous encoder (401) is in close contact with the surface of the fixed wheel (201) and is used to collect synchronous travel data and output it to the intelligent electronic meter (402).

6. The double-wheel horizontal multi-specification high-precision meter counter according to claim 1 is characterized in that: The upper surface of the mounting plate (102) is also provided with two groups of symmetrical guide assemblies (500) for guiding cables, the guide assemblies (500) comprising two vertical guide rollers (501) rotatably arranged on the upper surface of the mounting plate (102), and a fixed frame (502) fixedly arranged on the upper surface of the mounting plate (102), the inner wall of the fixed frame (502) being rotatably provided with two symmetrical longitudinal guide rollers (503).

7. The double-wheel horizontal multi-specification high-precision meter counter according to claim 6 is characterized in that: A first mounting hole is provided on the upper surface of the mounting plate (102) for facilitating adjustment of the spacing between the two vertical guide rollers (501), and a second mounting hole is provided on the surface of the fixing frame (502) for facilitating adjustment of the spacing between the two longitudinal guide rollers (503). The vertical guide rollers (501) and the longitudinal guide rollers (503) are respectively fixed to the inner walls of the first mounting hole and the second mounting hole by means of bolts and nuts.

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