Loudspeaker diaphragm processing and forming equipment

Through the combination of the hot pressing module and pressure relief mechanism of the horn diaphragm processing and forming equipment, the negative pressure adsorption problem between the diaphragm and the mold is solved, and the rapid mold release of the diaphragm and the improvement of the production efficiency is achieved.

CN222170028UActive Publication Date: 2024-12-13瑞金全方电子科技有限公司
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Patent Information

Application Number
CN202420850725.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-13
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

In the production of existing horn diaphragms, due to the negative pressure adsorption characteristics between the diaphragms and the mold after stamping, the diaphragms are difficult to detach from the mold, which reduces the production speed.

Method used

A horn diaphragm processing and forming equipment is designed, including positioning brackets, forming molds, mobile brackets and hot pressing modules. The heat-extrusion molding is carried out through the cooperation of the hot pressing module and the heating coil, and the sealing piston in the pressure relief mechanism is used and The check valve sucks air to form an air film between the diaphragm and the mold, thereby facilitating mold release.

Benefits of technology

The rapid separation between the diaphragm and the mold is achieved, production efficiency is improved, and the mold release process is simplified.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222170028U_ABST
Patent Text Reader

Abstract

The utility model discloses horn diaphragm processing and forming equipment which comprises a positioning support, a forming die is arranged at the upper end of the positioning support, a movable support is arranged on one side of the positioning support, a hot pressing module is arranged at the upper end of the movable support, and a pressure relief mechanism is arranged at the bottom of the forming die. The device has the beneficial effects that heat generated in the hot pressing process enters the closed cavity through the forming die, so that water in the closed cavity is evaporated, then the sealing piston is pushed, the positioning rod is pushed through the sealing piston to enable the pressure relief pipe to move downwards, and at the moment, air is sucked in through the arrangement of the one-way valve; at the moment, the air is located between the forming mold and the vibrating diaphragm workpiece, in the continuous cooling process of the device, cooling condensation of the water enables the sealing piston to return to the original position, then the pressure relief pipe pushes the air forming mold and the vibrating diaphragm workpiece to form an air film, and the effect that the vibrating diaphragm workpiece and the forming mold are separated conveniently is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of speaker diaphragm processing, in particular to a speaker diaphragm processing and molding device. Background Art

[0002] The speaker diaphragm is a round, wavy membrane under the speaker cone.

[0003] The reason why the speaker makes sound is that the current signal output by the amplifier interacts with the magnet, which in turn drives the voice coil in the magnetic field to do piston-like reciprocating motion. Since the diaphragm and the voice coil are connected together, the diaphragm vibrates back and forth and compresses the air to produce sound.

[0004] The diaphragm in the prior art is usually punched by a stamping tool. After the stamping is completed, the diaphragm and the mold will fit together to form a negative pressure adsorption characteristic, which makes it difficult for the diaphragm to be separated from the mold. The demolding effect can only be achieved by manually lifting the corners of the diaphragm, which greatly reduces the speed of diaphragm production.

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0006] In view of the problems in the related technology, the utility model proposes a speaker diaphragm processing and molding device to overcome the above technical problems existing in the existing related technology.

[0007] To this end, the specific technical solutions adopted by the utility model are as follows:

[0008] A speaker diaphragm processing and molding device comprises a positioning bracket, a molding die is arranged at the upper end of the positioning bracket, a movable bracket is arranged on one side of the positioning bracket, a hot pressing module is arranged at the upper end of the movable bracket, and a pressure relief mechanism is arranged at the bottom of the molding die.

[0009] Furthermore, the pressure relief mechanism includes a storage cavity located at the bottom of the forming mold, a sealing piston is arranged inside the storage cavity, and a closed cavity is formed between the sealing piston and the storage cavity.

[0010] Furthermore, a positioning rod is provided at the bottom of the sealing piston, a pressure relief pipe penetrating the forming mold is provided at the upper end of the positioning rod, and a one-way valve is provided inside the pressure relief pipe.

[0011] Furthermore, water is stored inside the closed cavity, and the top of the pressure relief pipe of the water in the closed cavity is flush with the bottom surface of the mold groove of the forming mold at room temperature.

[0012] Furthermore, a heating coil is disposed inside the hot pressing module, and the heating coil extends from the center of the hot pressing module to the corners of the hot pressing module.

[0013] Furthermore, hydraulic telescopic rods connected to the hot pressing module are provided at both ends of the mobile bracket.

[0014] The utility model provides a speaker diaphragm processing and molding device, and the beneficial effects are as follows:

[0015] 1. The utility model achieves the purpose of heating and extruding the material located at the upper end of the forming mold by the cooperation of the hot pressing module and the heating coil to form the raw material, and the heat generated in the hot pressing process enters the interior of the closed cavity through the forming mold to evaporate the water inside the closed cavity and then push the sealing piston, and then the positioning rod is pushed by the sealing piston to move the pressure relief pipe downward, at this time, air is sucked in through the setting of the one-way valve, at this time, the air is between the forming mold and the diaphragm workpiece, and in the process of continuous cooling of the device, the cooling and condensation of the water restores the sealing piston to its original position, at this time, under the influence of the one-way valve, the air cannot be discharged through the pressure relief pipe, and is then pushed by the pressure relief pipe to form an air film between the forming mold and the diaphragm workpiece, so as to achieve the effect of facilitating the separation of the diaphragm workpiece and the forming mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a structural schematic diagram of a speaker diaphragm processing and molding device according to an embodiment of the utility model;

[0018] Figure 2 It is a structural schematic diagram of a hot pressing mechanism of a speaker diaphragm processing and molding device according to an embodiment of the utility model;

[0019] Figure 3 It is a structural schematic diagram of a pressure relief mechanism of a speaker diaphragm processing and molding device according to an embodiment of the utility model.

[0020] In the figure:

[0021] 1. Positioning bracket; 2. Forming mold; 3. Mobile bracket; 4. Hot pressing module; 5. Pressure relief mechanism; 6. Storage chamber; 7. Sealing piston; 8. Sealed cavity; 9. Positioning rod; 10. Pressure relief pipe; 11. One-way valve; 12. Heating coil; 13. Hydraulic telescopic rod. DETAILED DESCRIPTION

[0022] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0023] According to an embodiment of the utility model, a speaker diaphragm processing and molding device is provided. Embodiment 1:

[0024] like Figure 1-3 As shown, the speaker diaphragm processing and molding equipment according to the embodiment of the utility model includes a positioning bracket 1, a molding mold 2 is arranged at the upper end of the positioning bracket 1, a movable bracket 3 is arranged on one side of the positioning bracket 1, a hot pressing module 4 is arranged at the upper end of the movable bracket 3, and a pressure relief mechanism 5 is arranged at the bottom of the molding mold 2.

[0025] When in use, the diaphragm is placed at the upper end of the molding mold 2, and the raw material is squeezed by the setting of the hot pressing module 4, so that the raw material and the molding mold 2 are fitted together, thereby achieving the effect of pressing and molding. At the same time, the pressure relief mechanism 5 is heated by the heating coil 12 inside the hot pressing module 4, so that the pressure relief mechanism 5 moves and sucks air between the diaphragm workpiece and the molding mold 2. After the device is cooled, the pressure relief mechanism 5 rebounds and pushes the air to separate the diaphragm workpiece from the molding mold 2, thereby achieving the effect of facilitating the demolding of the diaphragm workpiece. Embodiment 2:

[0026] like Figure 1-3 As shown, the pressure relief mechanism 5 includes a storage chamber 6 located at the bottom of the forming mold 2, a sealing piston 7 is arranged inside the storage chamber 6, and a closed cavity 8 is formed between the sealing piston 7 and the storage chamber 6. A positioning rod 9 is arranged at the bottom of the sealing piston 7, and a pressure relief pipe 10 that penetrates the forming mold 2 is arranged at the upper end of the positioning rod 9, and a one-way valve 11 is arranged inside the pressure relief pipe 10. Water is stored inside the closed cavity 8, and the top of the pressure relief pipe 10 of the water in the closed cavity 8 is flush with the bottom surface of the mold groove of the forming mold 2 at room temperature. A heating coil 12 is arranged inside the hot pressing module 4, and the heating coil 12 extends from the center of the hot pressing module 4 to the corners of the hot pressing module 4. Both ends of the mobile bracket 3 are provided with hydraulic telescopic rods 13 connected to the hot pressing module 4.

[0027] When in use, the hot pressing module 4 cooperates with the heating coil 12 to heat and extrude the material at the upper end of the forming mold 2 to achieve the purpose of forming the raw material. During the heating and forming process of the raw material, heat enters the interior of the closed cavity 8 through the forming mold 2 to evaporate the water inside the closed cavity 8, thereby pushing the sealing piston 7, and then the sealing piston 7 pushes the positioning rod 9 to move the pressure relief pipe 10 downward. At this time, air is inhaled through the setting of the one-way valve 11. During the continuous cooling process of the device, the evaporated water condenses into water. At this time, the sealing piston 7 is pulled back, and the inhaled air is compressed through the pressure relief pipe 10 through the setting of the one-way valve 11, so that the air pushes the diaphragm workpiece and the forming mold 2 to separate from each other, thereby achieving the effect of facilitating the rapid separation of the mold and the workpiece.

[0028] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0029] In actual application, the diaphragm is placed at the upper end of the forming mold 2, and the raw material is squeezed by the setting of the hot pressing module 4, so that the raw material and the forming mold 2 are fitted together, thereby achieving the effect of pressing and forming. At the same time, the pressure relief mechanism 5 is heated by the heating coil 12 inside the hot pressing module 4, so that the pressure relief mechanism 5 moves and sucks air between the diaphragm workpiece and the forming mold 2. After the device is cooled, the pressure relief mechanism 5 rebounds and pushes the air to separate the diaphragm workpiece from the forming mold 2, thereby achieving the effect of facilitating the demolding of the diaphragm workpiece. The cooperation of the hot pressing module 4 and the heating coil 12 achieves the effect of pressing the diaphragm workpiece at the upper end of the forming mold 2. The material is heated and extruded to achieve the purpose of molding the raw material. During the heating and molding process of the raw material, heat enters the closed cavity 8 through the molding die 2 to evaporate the water inside the closed cavity 8, thereby pushing the sealing piston 7, and then the sealing piston 7 pushes the positioning rod 9 to move the pressure relief pipe 10 downward. At this time, air is sucked in through the setting of the one-way valve 11. During the continuous cooling process of the device, the evaporated water condenses into water. At this time, the sealing piston 7 is pulled back, and the sucked air is compressed through the pressure relief pipe 10 through the setting of the one-way valve 11, so that the air pushes the diaphragm workpiece and the molding die 2 to separate from each other, thereby achieving the effect of facilitating the rapid separation of the mold and the workpiece.

[0030] To sum up, with the help of the above-mentioned technical scheme of the utility model, the diaphragm is made and placed at the upper end of the molding mold, and the raw material is extruded through the setting of the hot pressing module, so that the raw material and the molding mold are fitted together, thereby achieving the effect of pressing and molding. At the same time, the pressure relief mechanism is heated by the heating coil inside the hot pressing module, so that the pressure relief mechanism moves and sucks air between the diaphragm workpiece and the molding mold. After the device is cooled, the pressure relief mechanism rebounds and pushes the air to separate the diaphragm workpiece from the molding mold, thereby achieving the effect of facilitating the demolding of the diaphragm workpiece.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A speaker diaphragm processing and molding device, comprising a positioning bracket (1), characterized in that: A forming mould (2) is arranged at the upper end of the positioning bracket (1), a movable bracket (3) is arranged on one side of the positioning bracket (1), a hot pressing module (4) is arranged at the upper end of the movable bracket (3), and a pressure relief mechanism (5) is arranged at the bottom of the forming mould (2).

2. The speaker diaphragm processing and molding equipment according to claim 1, characterized in that: The pressure relief mechanism (5) comprises a storage cavity (6) located at the bottom of the molding die (2), a sealing piston (7) is arranged inside the storage cavity (6), and a closed cavity (8) is formed between the sealing piston (7) and the storage cavity (6).

3. The speaker diaphragm processing and molding equipment according to claim 2, characterized in that: A positioning rod (9) is provided at the bottom of the sealing piston (7), a pressure relief pipe (10) penetrating the molding die (2) is provided at the upper end of the positioning rod (9), and a one-way valve (11) is provided inside the pressure relief pipe (10).

4. The speaker diaphragm processing and molding equipment according to claim 3, characterized in that: Water is stored inside the sealed cavity (8), and at room temperature, the top end of the pressure relief pipe (10) of the water in the sealed cavity (8) is flush with the bottom surface of the die groove of the molding die (2).

5. The speaker diaphragm processing and molding equipment according to claim 4, characterized in that: A heating coil (12) is arranged inside the hot pressing module (4), and the heating coil (12) extends from the center of the hot pressing module (4) to the corners of the hot pressing module (4).

6. The speaker diaphragm processing and molding equipment according to claim 5, characterized in that: Both ends of the mobile bracket (3) are provided with hydraulic telescopic rods (13) connected to the hot pressing module (4).