Descaling machine for deformed steel bars

By using a fan to pre-cool in the rebar descaling equipment and using a servo motor to drive the fixed ring to swing left and right, the problem of stress deformation and uneven water spray caused by high-temperature rebar contact with cold water is solved, and the surface of rebar is realized Improved uniform scale descaling and descaling efficiency.

CN222175393UActive Publication Date: 2024-12-17GUANGDONG TAIDU STEEL IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420542132.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2024-12-17
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

Existing rebar descaling equipment may cause stress deformation when high-temperature rebar contacts cold water, and the water spray position of the high-pressure nozzle is fixed, resulting in uneven descaling.

Method used

A rebar descaling machine is designed, which uses a fan to pre-cool the high-temperature rebar, and drives the fixed ring to swing left and right through the servo motor, so that the high-pressure nozzle can even spray water source to descaling the surface of the rebar.

Benefits of technology

It effectively avoids stress deformation caused by cold water contact of rebar, and achieves uniform descaling on the surface of rebar, improving the descaling efficiency and effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222175393U_ABST
    Figure CN222175393U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of deformed steel bar production, in particular to a deformed steel bar descaling machine which comprises a box body, supporting legs are symmetrically installed below the box body, and the supporting legs are used for bearing the whole equipment; the conveying assemblies are symmetrically mounted on the two sides of the box body and used for conveying the deformed steel bars into the box body; the cooling assembly is mounted in the box body and is used for pre-cooling the high-temperature deformed steel bar; and the descaling assembly is mounted in the box body and is used for descaling the deformed steel bars. Threaded steel is conveyed into the box body through the first conveying wheel and the second conveying wheel, at the moment, the fan can pre-cool the high-temperature threaded steel, so that the high-temperature surface is cooled to a certain degree, stress deformation caused by direct contact with cold water is avoided, and then the fixed ring can swing left and right through starting of the servo motor, so that the threaded steel is fixed. And a water source sprayed by the high-pressure nozzle can be used for descaling the deformed steel bar without dead angles, so that the surface descaling work of the thread is completed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of threaded steel production, in particular to a threaded steel descaling machine. Background Art

[0002] Rebar is the common name for hot-rolled ribbed steel bars. Rebar has high strength, good plasticity and weldability, and is suitable for structures that bear large loads and shear forces, such as concrete beams, columns and piles.

[0003] After searching, an invention patent with publication number CN109940053A specifically discloses the field of B500 rebar processing technology of the present invention, and in particular, relates to high-pressure descaling equipment for rebar, which solves the shortcomings of water waste and inconvenience in switching between upper and lower surfaces for cleaning in the prior art. The invention comprises an equipment body, a descaling nozzle, a fixing device, a first high-pressure water pump and a second high-pressure water pump. Mounting plates are fixed by welding at the upper and lower parts of the interior of the equipment body, a descaling nozzle is installed at the lower end of the mounting plate through a mounting frame, and through holes are provided on both side walls of the equipment body, rebar is arranged inside the through holes, fixing devices are clamped at both ends of the rebar, connecting rods are welded at both ends of the fixing device, the other end of the connecting rod is connected to a slider, the slider is movably arranged on the top of the slider through a push rod motor, and a first high-pressure water pump is welded and fixed at the upper end of the equipment body. The present invention can not only save water and avoid waste, but also has a simple structure, convenient operation and easy fixation.

[0004] In the above patent, the rebar is passed through a box body, and water is sprayed with a high-pressure nozzle to descale it during the process, and water is recycled to achieve water recycling. However, in actual use, since the rebar is in a high-temperature state when entering the box body, the hardness of the rebar is relatively low. Directly spraying high-pressure cold water on its surface may cause rapid internal cooling and produce certain stress deformation. Moreover, since the position of the nozzle is fixed, although the water it sprays is fan-shaped, its main spraying points are on the upper and lower sides, resulting in uneven descaling.

[0005] Therefore, it is necessary to invent a threaded steel descaling machine to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a threaded steel descaling machine, which pre-cools the surface of the high-temperature threaded steel through a fan and swings the fixed ring left and right, so that the high-pressure nozzle can spray water evenly around the thread, thereby preventing the threaded steel from directly contacting the water source to generate stress and deformation and the high-pressure nozzle can evenly descale, so as to solve the problems in the prior art that the equipment directly contacts the high-temperature threaded steel with cold water, which is easy to generate stress and deformation, and the water spraying position of the high-pressure nozzle is fixed, resulting in uneven surface treatment.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a threaded steel descaling machine, comprising: a box body, support legs are symmetrically installed below the box body, and the support legs are used to support the entire device;

[0008] The conveying components are symmetrically installed on both sides of the box and are used to convey the rebar into the box;

[0009] A cooling assembly is installed in the box and is used to pre-cool the high-temperature rebar;

[0010] The descaling component is installed in the box and is used to descale the rebar.

[0011] Preferably, the conveying assembly includes: a carrier frame, the carrier frame is installed on one side of the supporting leg, a motor is installed above the carrier frame, the output end of the motor is connected to a belt transmission structure, a conveying wheel 1 is installed on one side of the box body, and the conveying wheel 1 is axially connected to the upper side of the belt transmission structure.

[0012] Preferably, one side of the box body is rotatably connected to a second conveying wheel, the second conveying wheel is arranged above the first conveying wheel, one side of the second conveying wheel is fixedly connected to a connecting rod, the connecting rod is fixedly connected to a spring, and the spring is fixedly connected to one side of the box body.

[0013] Preferably, the cooling assembly includes: connecting rings, which are symmetrically installed in the box body, and two groups of connecting rings divide the box body into three parts: front, middle and rear. Guide structures are respectively installed in the front part and the rear part of the box body, and the guide structures are the same as the structures of conveying wheels one and two, and the guide structures do not have a belt transmission structure. Air outlets are respectively symmetrically installed in the front part and the rear part of the box body, and a fan is installed above the box body, and the air outlet is connected to the fan duct.

[0014] Preferably, the descaling component includes: a fixing ring, which is symmetrically arranged in the middle part of the casing, and high-pressure nozzles are symmetrically installed in the upper and lower parts of the fixing ring, a rack is installed above the fixing ring, a gear is meshed above the rack, a servo motor is installed above the casing, and the output end of the servo motor is fixedly connected to the gear.

[0015] Preferably, a high-pressure water pump is installed above the box body, and the high-pressure water pump is connected to the high-pressure nozzle by a hose. A water collecting cover is connected to the lower middle part of the box body, guide blocks are symmetrically installed on the fixed ring, and guide grooves are symmetrically opened on the inner wall of the box body, and the guide grooves are slidably connected to the guide blocks.

[0016] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0017] By conveying the rebar into the box, the fan will pre-cool the high-temperature rebar, so that the high-temperature surface is cooled to a certain extent to avoid stress deformation caused by direct contact with cold water. The servo motor is then started to allow the fixing ring to swing left and right, so that the water source sprayed by the high-pressure nozzle can descale the rebar without dead angles, thereby completing the surface descaling of the thread. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a schematic diagram of the overall cutaway structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the overall side cutaway structure of the utility model.

[0022] Description of reference numerals:

[0023] 001, box body; 101, supporting leg; 002, conveying assembly; 201, carrying frame; 202, motor; 203, belt drive structure; 204, conveying wheel one; 205, conveying wheel two; 206, connecting rod; 207, spring; 003, cooling assembly; 301, guide structure; 302, air outlet; 303, fan; 304, connecting ring; 004, descaling assembly; 401, fixing ring; 402, high-pressure nozzle; 403, rack; 404, gear; 405, servo motor; 406, high-pressure water pump; 407, water collecting cover; 408, guide block; 409, guide groove. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0025] The utility model provides Figure 1-3 The threaded steel descaling machine shown comprises: a box body 001, under which support legs 101 are symmetrically installed, and the support legs 101 are used to support the entire device;

[0026] The conveying assembly 002 is symmetrically installed on both sides of the box 001 and is used to convey the rebar into the box 001;

[0027] The cooling assembly 003 is installed in the box 001 and is used to pre-cool the high-temperature threaded steel;

[0028] The descaling component 004 is installed in the box 001 and is used to descale the rebar.

[0029] like Figure 1 and Figure 2 As shown, the conveying assembly 002 includes: a carrier frame 201, the carrier frame 201 is installed on one side of the supporting leg 101, a motor 202 is installed above the carrier frame 201, the output end of the motor 202 is connected to a belt transmission structure 203, a conveying wheel 204 is installed on one side of the box body 001, the conveying wheel 204 is axially connected to the upper side of the belt transmission structure 203, and the belt transmission structure 203 includes: two sets of pulleys and a set of belts, the two sets of pulleys are respectively connected to the output end of the motor 202 and the one side of the conveying wheel 204, and the two sets of pulleys are connected by belts, and the material of the belt is high temperature resistant material.

[0030] like Figure 1 and Figure 2 As shown, one side of the box body 001 is rotatably connected to a conveying wheel 205, and the conveying wheel 205 is arranged above the conveying wheel 1 204. One side of the conveying wheel 205 is fixedly connected to a connecting rod 206, and the connecting rod 206 is fixedly connected to a spring 207. The spring 207 is fixedly connected to one side of the box body 001, and the spring 207 pulls the connecting rod 206 to drive the conveying wheel 205 on one side to fit with the conveying wheel 1 204.

[0031] like Figure 3 As shown, the cooling component 003 includes: a connecting ring 304, which is symmetrically installed in the box body 001, and two groups of connecting rings 304 divide the box body 001 into three parts: front, middle and rear. The front part and the rear part of the box body 001 are respectively installed with a guide structure 301, and the guide structure 301 has the same structure as the conveying wheel 1 204 and the conveying wheel 2 205, and the guide structure 301 does not have a belt transmission structure 203, and the front part and the rear part of the box body 001 are respectively symmetrically installed with air outlets 302, and a fan 303 is installed above the box body 001, and the air outlet 302 is connected to the fan 303 pipeline, and the high-temperature threaded steel is guided by the guide structure 301, and the cold air is transported to the air outlet 302 by the fan 303, so that the cold air pre-cools the high-temperature threaded steel.

[0032] like Figure 1 and Figure 3As shown, the descaling component 004 includes: a fixed ring 401, which is symmetrically arranged in the middle of the box body 001, and a high-pressure nozzle 402 is symmetrically installed in the upper and lower parts of the fixed ring 401, a rack 403 is installed above the fixed ring 401, and a gear 404 is meshed above the rack 403, and a servo motor 405 is installed above the box body 001, and the output end of the servo motor 405 is fixedly connected to the gear 404. The servo motor 405 drives the gear 404 to rotate, so that the gear 404 drives the fixed ring 401 to rotate through the rack 403, so that the high-pressure nozzle 402 can swing left and right.

[0033] like Figure 1 and Figure 3 As shown, a high-pressure water pump 406 is installed above the box body 001, and the high-pressure water pump 406 is connected to the high-pressure nozzle 402 by a hose. A water collecting cover 407 is connected to the lower middle part of the box body 001, and guide blocks 408 are symmetrically installed on the fixed ring 401. Guide grooves 409 are symmetrically opened on the inner wall of the box body 001. The guide grooves 409 are slidably connected to the guide blocks 408. Through the cooperation of the guide grooves 409 and the guide blocks 408, the fixed ring 401 can stably swing left and right.

[0034] How this utility works:

[0035] Refer to the instruction manual Figure 1-3 , by passing the high-temperature threaded steel through the conveying wheel 1 204 and the conveying wheel 2 205 and clamping them, at this time, the conveying wheel 1 204, through the operation of the motor 202, transports the high-temperature threaded steel into the box body 001, and moves it to the middle part of the box body 001 through the guide structure 301. Before this, the wind force delivered by the fan 303 will pre-cool the threaded steel, and due to the effect of the guide structure 301, the threaded steel is prevented from being deformed. At this time, the servo motor 405 is started to drive the gear 404 to rotate, so that the gear 404 drives the fixing ring 401 to rotate through the rack 403, and the fixing ring 401 drives the high-pressure water pump 406 to swing on the upper and lower sides of the threaded steel to descale its surface. Finally, the water source will be discharged from the box body 001 through the water collecting cover 407, thereby completing the surface descaling of the threaded steel.

[0036] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A threaded steel descaling machine, Features: include: A box body (001), wherein support legs (101) are symmetrically mounted below the box body (001), and the support legs (101) are used to support the entire device; The conveying assembly (002) is symmetrically installed on both sides of the box (001) and is used to convey the threaded steel bars into the box (001); A cooling assembly (003) is installed in the box (001) and is used to pre-cool the high-temperature threaded steel; The descaling component (004) is installed in the box (001) and is used to descale the threaded steel bar.

2. A threaded steel descaling machine according to claim 1, Features: The conveying assembly (002) comprises: a carrier frame (201), the carrier frame (201) is mounted on one side of a supporting leg (101), a motor (202) is mounted above the carrier frame (201), an output end of the motor (202) is connected to a belt transmission structure (203), a conveying wheel (204) is mounted on one side of the box body (001), and the conveying wheel (204) is axially connected to the upper side of the belt transmission structure (203).

3. A threaded steel descaling machine according to claim 2, Features: One side of the box body (001) is rotatably connected to a second conveying wheel (205), the second conveying wheel (205) is arranged above the first conveying wheel (204), one side of the second conveying wheel (205) is fixedly connected to a connecting rod (206), the connecting rod (206) is fixedly connected to a spring (207), and the spring (207) is fixedly connected to one side of the box body (001).

4. A threaded steel descaling machine according to claim 1, Features: The cooling assembly (003) comprises: a connecting ring (304), wherein the connecting ring (304) is symmetrically installed in the box body (001), and two groups of the connecting rings (304) divide the box body (001) into three parts: front, middle and rear. The front part and the rear part of the box body (001) are respectively installed with a guide structure (301), and the guide structure (301) has the same structure as the conveying wheel 1 (204) and the conveying wheel 2 (205), and the guide structure (301) does not have a belt transmission structure (203). The front part and the rear part of the box body (001) are respectively installed with air outlets (302), and a fan (303) is installed above the box body (001), and the air outlet (302) is connected to the fan (303) pipeline.

5. A threaded steel descaling machine according to claim 1, Features: The descaling component (004) comprises: a fixed ring (401), the fixed ring (401) is symmetrically arranged in the middle part of the box body (001), high-pressure nozzles (402) are symmetrically installed in the upper and lower parts of the fixed ring (401), a rack (403) is installed above the fixed ring (401), a gear (404) is meshed above the rack (403), a servo motor (405) is installed above the box body (001), and the output end of the servo motor (405) is fixedly connected to the gear (404).

6. A threaded steel descaling machine according to claim 5, Features: A high-pressure water pump (406) is installed above the box body (001), and the high-pressure water pump (406) is connected to the high-pressure nozzle (402) by a hose. A water collecting cover (407) is connected through the lower middle part of the box body (001), and guide blocks (408) are symmetrically installed on the fixing ring (401). Guide grooves (409) are symmetrically opened on the inner wall of the box body (001), and the guide grooves (409) are slidably connected to the guide blocks (408).