Large silicon manganese ore heat furnace hot charging and hot conveying equipment

The equipment automates loading and unloading of silicon manganese ore in submerged arc furnaces, addressing inefficiencies and heat loss in existing systems to enhance smelting efficiency and stability.

CN222187817UActive Publication Date: 2024-12-17YUNNAN HENGLI HEAVY IND MASCH CO LTD
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Patent Information

Application Number
CN202323420542.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2024-12-17
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

Existing hot charging and hot delivery equipment for silicon manganese ore in submerged arc furnaces is inefficient, prone to heat loss, and requires manual handling, which affects smelting efficiency and stability.

Method used

A large-scale silicon manganese ore hot furnace hot charging and hot conveying equipment with a heat preservation bin, pulleys, a feeding belt, and flaps that facilitate automated loading and unloading, reducing manual operation time and heat loss, and ensuring efficient material transfer.

Benefits of technology

Automated loading and unloading reduce manual handling time and minimize heat loss, improving smelting efficiency and stability by maintaining consistent material flow into the furnace.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222187817U_ABST
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Abstract

The hot charging and hot conveying equipment comprises a heat preservation bin, a first belt wheel is arranged at the bottom of the right side of the heat preservation bin, rotating shafts are symmetrically and fixedly connected to the centers of the front side and the rear side of the first belt wheel, and driving rotors are arranged at the opposite ends of the rotating shafts; a second belt wheel is arranged on the left side of the first belt wheel, a feeding belt is arranged on the outer sides of the first belt wheel and the second belt wheel in a matched mode, a plurality of filler strips are arranged on the top of the feeding belt at equal intervals in the left-right direction, the filler strips are arranged in the front-back direction, the outer sides of the tops of the filler strips are sleeved with heat insulation pads, and a first turning cover is arranged on the right side of the heat preservation bin. The left side of the top of the first turning cover is connected with the heat preservation bin through a hinge, the first turning cover is arranged to be matched with the feeding belt, heated raw materials are rapidly arranged and stacked in the loading process, the heated raw materials are automatically and rapidly sent out in the unloading process, the manual operation time is shortened, and the situation that the smelting effect is affected due to excessive heat loss is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of metallurgy, in particular to hot charging and hot conveying equipment for a large silicon-manganese ore hot furnace. Background Art

[0002] Silicon manganese alloy is an alloy composed of manganese, silicon, iron and a small amount of carbon and other elements. It is a ferroalloy with a wide range of uses and a large output. Silicon manganese alloys are refined and produced by using carbon to simultaneously reduce manganese oxide and silicon dioxide in manganese ore and silica in a submerged arc furnace. Silicon manganese alloy is mainly used as an intermediate material for deoxidizer and alloying agent in steel production, and is also the main raw material for the production of medium and low carbon ferromanganese. During the smelting process of silicon manganese ore in a hot furnace, hot charging and hot delivery equipment is needed to feed the heated raw materials into the submerged arc furnace to reduce the heat consumption of the submerged arc furnace itself and improve the reaction efficiency and stability. Existing hot charging and insulation devices are mostly box structures composed of multiple layers of insulation materials, which can only play a role in insulation. The raw materials need to be manually taken and placed in turn, and heat is easily lost in this process, affecting the smelting efficiency. Some rollers are used to assist in loading and unloading, but they still need to be manually clamped and extended into the box, which is not convenient enough, and the raw materials are prone to rolling down the edges to the outside when unloading. Utility Model Content

[0003] The utility model aims to solve the shortcomings in the prior art and proposes a large-scale silicon manganese ore hot furnace hot charging and hot conveying equipment.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a large-scale silicon manganese ore hot furnace hot charging and hot delivery equipment, including a heat preservation bin, a first pulley is arranged on the right bottom of the heat preservation bin, a rotating shaft is symmetrically fixedly connected at the centers of the front and rear sides of the first pulley, a driving rotor is arranged on the opposite end of the rotating shaft, an output end of the driving rotor on the opposite side is fixedly connected to the rotating shaft, a frame plate is fixedly connected to the left side of the driving rotor, and the left side of the frame plate is fixedly connected to the heat preservation bin, a second pulley is arranged on the left side of the first pulley, the second pulley is located on the left side of the heat preservation bin, the front and rear ends of the second pulley extend into the inner wall of the heat preservation bin and are rotatably connected thereto, a feeding belt is matched with the outer sides of the first pulley and the second pulley, the inner side of the feeding belt is slidably connected to the sliding seat, and the The left sides of the sliding card seat are respectively rollingly fitted with the second pulley and the first pulley, and the front and rear sides of the sliding card seat are fixedly connected to the insulation bin, and a plurality of pads are equidistantly arranged on the left and right sides of the top of the feeding belt, and the pads are arranged in the front and rear directions, and the top outer sides of the pads are sleeved with insulation pads, and a first flap is provided on the right side of the insulation bin, and the top left side of the first flap is hingedly connected to the insulation bin, and the first flap is provided in conjunction with the feeding belt to quickly arrange and code the heated raw materials during loading, and automatically and quickly send them out during unloading, thereby reducing manual operation time and avoiding excessive heat loss affecting the smelting effect. At the same time, one end of the feeding belt is arranged on the outside of the insulation bin to avoid obstruction during loading, and can more deeply dock with the smelting furnace to unload materials during discharging, thereby avoiding the problem of raw materials sliding along the outside of the insulation bin to the outside.

[0005] As a further description of the above technical solution: a second flap is arranged on the left side of the top of the insulation bin, the right side of the second flap is hingedly connected to the insulation bin, a groove is arranged on the bottom left side of the second flap, a sealing card block is fitted in the groove, and the bottom of the sealing card block is fixedly connected to the insulation bin to facilitate emergency inspection or removal of raw materials inside.

[0006] As a further description of the above technical solution: the outer side of the driving rotor is covered with a heat insulation film to perform efficient temperature insulation operation in a short time to prevent the driving rotor from being damaged by heat during unloading.

[0007] As a further description of the above technical solution: the feeding belt is made of high temperature resistant material to avoid high temperature thermal deformation affecting the feeding efficiency.

[0008] As a further description of the above technical solution: handles are provided on the outer sides of the first flip cover and the second flip cover to facilitate the quick closing of the sealed insulation compartment.

[0009] As a further description of the above technical solution: a thermal insulation pad is fixedly connected to the bottom of the thermal insulation bin to improve the thermal insulation of the entire device.

[0010] The utility model has the following beneficial effects:

[0011] 1. In the utility model, the first flap is provided to cooperate with the feeding belt to quickly arrange and code the heated raw materials during loading, and to automatically and quickly deliver them during unloading, thereby reducing manual operation time and avoiding excessive heat loss that affects the smelting effect.

[0012] 2. One end of the feeding belt is set outside the insulation bin to avoid obstruction during loading, and it can be more deeply connected with the submerged arc furnace during unloading to avoid the problem of raw materials sliding along the outside of the insulation bin to the outside. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of opening the first flap in a large-scale silicon manganese ore hot furnace hot charging and hot delivery equipment proposed by the utility model;

[0014] Figure 2 This is a schematic diagram of opening the second flap in the hot charging and hot delivery equipment of a large silicon manganese ore hot furnace proposed by the utility model;

[0015] Figure 3 This is a schematic diagram of a feeding belt and a heat insulation pad in a large-scale silicon manganese ore hot furnace hot charging and hot feeding equipment proposed by the utility model;

[0016] Figure 4 The utility model discloses a connection diagram of a driving rotor and a first pulley in a large-scale silicon-manganese ore hot furnace hot charging and hot delivery equipment.

[0017] Among them, 1. Insulation chamber; 2. First pulley; 3. Rotating shaft; 4. Driving rotor; 5. Frame; 6. Second pulley; 7. Feeding belt; 8. Sliding seat; 9. Pad; 10. Insulation pad; 11. First flap; 12. Second flap; 13. Sealing block; 14. Insulation pad. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Reference Figure 1-4The utility model provides an embodiment of a large-scale silicon manganese ore hot furnace hot charging and hot delivery equipment, including an insulation warehouse 1, a first pulley 2 is arranged at the bottom of the right side of the insulation warehouse 1, and a rotating shaft 3 is symmetrically fixedly connected to the centers of the front and rear sides of the first pulley 2, and a driving rotor 4 is arranged at the opposite end of the rotating shaft 3, and the output end of the driving rotor 4 on the opposite side is fixedly connected to the rotating shaft 3, and the left side of the driving rotor 4 is fixedly connected to a frame plate 5, and the left side of the frame plate 5 is fixedly connected to the insulation warehouse 1, and a second pulley 6 is arranged on the left side of the first pulley 2, and the second pulley 6 is located on the left side of the insulation warehouse 1, and the front and rear ends of the second pulley 6 extend into the inner wall of the insulation warehouse 1 and are rotatably connected thereto, and a feeding belt 7 is matched with the outer side of the first pulley 2 and the second pulley 6, and the inner side of the feeding belt 7 is slidably connected to a sliding card seat 8, and the left sides of the sliding card seat 8 are respectively connected to the second pulley 6 and the first pulley 2 are rollingly fitted, the front and rear sides of the sliding card seat 8 are fixedly connected to the insulation bin 1, a plurality of pads 9 are equidistantly arranged on the top of the feeding belt 7, and the pads 9 are arranged in the front and rear directions, and the top outer sides of the pads 9 are sleeved with insulation pads 10, a first flap 11 is arranged on the right side of the insulation bin 1, and the top left side of the first flap 11 is hingedly connected to the insulation bin 1, a second flap 12 is arranged on the left side of the top of the insulation bin 1, and the right side of the second flap 12 is hingedly connected to the insulation bin 1, a groove is provided at the bottom of the left side of the second flap 12, and a sealing card block 13 is matched in the groove, and the bottom of the sealing card block 13 is fixedly connected to the insulation bin 1, the outer side of the driving rotor 4 is coated with an insulation film, the feeding belt 7 is made of high temperature resistant material, handles are provided on the outer sides of the first flap 11 and the second flap 12, and an insulation pad seat 14 is fixedly connected to the bottom of the insulation bin 1.

[0020] Working principle: In the utility model, when hot loading, open the first flip cover 11, drive the rotor 4 to drive the feeding belt 7 to move, first move the pad 9 on the far left of the sliding seat 8 to its far right, place the preheated raw materials on the insulation pad 10 and send them into the insulation bin 1 by moving the feeding belt 7, until the pad 9 is completely retracted into the insulation bin 1 and then close the first flip cover 11. When hot delivery, push the outer end of the feeding belt 7 deep into the blanking port of the docking submersible furnace, open the first flip cover 11, drive the rotor 4 to drive the feeding belt 7 to move the raw materials on the insulation pad 10 into the submersible furnace in sequence.

[0021] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A large-scale silicon manganese ore hot furnace hot charging and hot delivery equipment, comprising a heat preservation warehouse (1), characterized in that: A first pulley (2) is provided at the bottom right side of the heat preservation bin (1); a rotating shaft (3) is symmetrically fixedly connected to the centers of the front and rear sides of the first pulley (2); a driving rotor (4) is provided at the opposite end of the rotating shaft (3); an output end on the opposite side of the driving rotor (4) is fixedly connected to the rotating shaft (3); a frame plate (5) is fixedly connected to the left side of the driving rotor (4); and the left side of the frame plate (5) is fixedly connected to the heat preservation bin (1); A second pulley (6) is arranged on the left side of the first pulley (2), the second pulley (6) is located on the left side inside the heat preservation bin (1), the front and rear ends of the second pulley (6) are extended into the inner wall of the heat preservation bin (1) and are rotatably connected thereto, the outer sides of the first pulley (2) and the second pulley (6) are matched with a feeding belt (7), the inner side of the feeding belt (7) is slidably connected to a sliding seat (8), the left sides of the sliding seat (8) are respectively rollingly fitted with the second pulley (6) and the first pulley (2), and the front and rear sides of the sliding seat (8) are fixedly connected to the heat preservation bin (1); A plurality of pads (9) are equidistantly arranged on the left and right sides of the top of the feeding belt (7), and the pads (9) are arranged in the front-to-back direction. The outer sides of the tops of the pads (9) are sleeved with heat insulating pads (10). A first flap (11) is arranged on the right side of the heat preservation bin (1), and the left side of the top of the first flap (11) is hingedly connected to the heat preservation bin (1).

2. According to claim 1, a large-scale silicon manganese ore hot furnace hot charging and hot delivery equipment is characterized in that: A second flip cover (12) is provided on the left side of the top of the heat preservation bin (1), the right side of the second flip cover (12) is hingedly connected to the heat preservation bin (1), a groove is provided on the bottom of the left side of the second flip cover (12), a sealing block (13) is fitted in the groove, and the bottom of the sealing block (13) is fixedly connected to the heat preservation bin (1).

3. The large-scale silicon manganese ore hot furnace hot charging and hot delivery equipment according to claim 1 is characterized by: The outer side of the driving rotor (4) is coated with a heat insulation film.

4. The large-scale silicon manganese ore hot furnace hot charging and hot delivery equipment according to claim 1 is characterized by: The feeding belt (7) is made of high temperature resistant material.

5. The large-scale silicon manganese ore hot furnace hot charging and hot delivery equipment according to claim 1 is characterized by: The first flip cover (11) and the second flip cover (12) are both provided with handles on their outer sides.

6. The large-scale silicon manganese ore hot furnace hot charging and hot delivery equipment according to claim 1 is characterized by: A thermal insulation cushion (14) is fixedly connected to the bottom of the thermal insulation bin (1).