Non-ferrous metal extension material quality detection device
The non-ferrous metal extended material quality inspection device uses a vacuum suction head and transmission mechanism to stabilize the material and reduce noise and vibration, addressing the issues of collision-induced noise and table damage in existing devices.
Patent Information
- Application Number
- CN202420633176.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-29
AI Technical Summary
Existing non-ferrous metal extended material quality inspection devices generate significant noise and vibration due to collisions during the detection process, which can cause the material to shift and potentially damage the inspection table.
The device incorporates a vacuum suction head to secure the material in place, sponge pads to protect the material and table, and a transmission mechanism for the punch head to minimize collisions and vibrations, using a vacuum generator and a sliding mechanism for the punch head.
The solution effectively reduces noise and vibration, ensures stable material positioning, and prevents damage to the inspection table by minimizing material displacement and collisions during the inspection process.
Smart Images

Figure CN222189041U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nonferrous metal extended material detection, in particular to a nonferrous metal extended material quality detection device. Background Art
[0002] Non-ferrous metals are alloys composed of one or more elements added to a non-ferrous metal as a matrix. Non-ferrous metals usually refer to all metals except iron and iron-based alloys. In the process of non-ferrous metal extended materials production, quality inspection equipment is needed to test its hardness.
[0003] Prior art CN218917102U3 patent document proposes a non-ferrous metal rolled material quality inspection device, which includes a test table, a fixing mechanism is arranged above the test table, a knocking mechanism is arranged on one side of the fixing mechanism, and the fixing mechanism includes an installation box, a pressure plate and a folding block, the installation box is arranged above the test table, the pressure plate is arranged below the installation box, and the folding block is fixedly installed at the bottom of the pressure plate. The utility model drives the cam to rotate by starting the motor, so that the pressure head moves up and down, knocks on the surface of the metal rolled material, and thus detects the hardness of the metal rolled material. When the pressure head is seriously worn and needs to be replaced, first turn the knob to make the rotating rod drive the first block to rotate away from the second block, and then pull the round rod to make the rotating rod drive the first block away from the second block. At this time, the pressure head can be taken out from the concave block. The operation is simple and has the advantage of convenient replacement of the pressure head.
[0004] In actual use of the prior art, when the pressure head knocks on the surface of the metal extended material, this knocking work will produce a large vibration. Although the metal extended material is fixed by a pressing plate, during the knocking process, the metal extended material may collide with the pressing plate and the test bench to a certain extent, and this collision will increase the generation of noise. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] The purpose of the utility model is to provide a non-ferrous metal rolled material quality detection device to solve the problem that the prior art mentioned in the background art will generate relatively large noise during the detection work.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a non-ferrous metal extended material quality inspection device, comprising an installation baffle plate, a detection platform is fixedly installed at the lower end of the left end of the installation baffle plate, a placement groove is arranged at the upper end of the detection platform, a sponge pad is fixedly installed at the inner end of the placement groove, a mounting base plate is fixedly installed at the lower end of the detection platform, a vacuum generator is fixedly installed at the upper end of the mounting base plate, a vacuum suction head is fixedly installed at the inner end of the sponge pad, and the lower end of the vacuum suction head is fixedly connected to the generating end of the vacuum generator. By installing the vacuum suction head, the vacuum suction head can be used to absorb the lower end of the metal extended material to limit its position, and during the detection process, when the stamping head collides with the metal extended material, the slight lifting of the metal extended material can be effectively avoided, and the situation that the metal extended material is difficult to be fixed in the case of collision can be avoided, the noise generation is reduced, and the vibration is reduced to a certain extent.
[0009] Preferably, a bearing plate is fixedly installed in the middle part of the mounting base plate, the upper end of the bearing plate is fixedly connected to the vacuum generator, and support columns are fixedly installed at the upper and lower ends of the left and right ends of the bearing plate. By installing sponge pads, the lower surface of the metal extended material can be protected, which can prevent the metal extended material from being subjected to huge force between the metal extended material and the testing platform due to excessive pressure brought by the punch head during the testing process, thereby preventing the testing platform from being damaged.
[0010] Preferably, the upper and lower ends of the support column are fixedly connected to the mounting base plate, the front end of the mounting base plate is fixedly provided with an opening, and the upper ends of the left and right ends of the mounting baffle are fixedly installed with fixing plates.
[0011] Preferably, the fixing plate passes through the mounting baffle 1, an electric push rod is fixedly mounted on the right end of the fixing plate, a limiting groove is arranged in the middle of the lower end of the fixing plate, and a pushing rod is arranged inside the limiting groove.
[0012] Preferably, the right end of the push rod is fixedly connected to the transmission end of the electric push rod, the left end of the push rod is fixedly connected to the limiting slider, and the limiting slider is slidably connected to the limiting groove.
[0013] Preferably, a transmission rod is movably installed at the lower end of the limit slider, and a fixing part is fixedly installed at the lower end of the left end of the fixed plate. By installing the transmission rod, the transmission rod can be moved under the push of the pushing rod, thereby driving the punch head to slide on the outer end of the slide rod, and then the punch head can be knocked on the surface of the metal extended material, which is convenient for the staff to carry out detection work and provides convenience for the staff.
[0014] Preferably, a sliding rod is fixedly installed at the lower end of the fixing member, and a punch head is movably installed at the lower end of the outer end of the sliding rod. The punch head and the sliding rod are slidably connected, and the punch head can be driven to slide on the sliding rod under the movement of the transmission rod, thereby realizing the punch head striking the metal extended material.
[0015] Preferably, a connecting piece is fixedly installed on the right end of the upper end of the punch head, the upper end of the connecting piece is fixedly connected to the lower end of the transmission rod, and a second mounting baffle is fixedly installed on the upper end of the left end of the mounting base plate.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The non-ferrous metal extended material quality inspection device can use the vacuum suction head to absorb the lower end of the metal extended material by installing a vacuum suction head, so as to limit its position. In the process of inspection, when the punch head collides with the metal extended material, the slight lifting of the metal extended material can be effectively avoided, and the situation that the metal extended material is difficult to fix in the case of collision can be avoided, thereby reducing the generation of noise and reducing vibration to a certain extent;
[0018] 2. The non-ferrous metal extended material quality inspection device is equipped with a transmission rod, which can be moved under the push of the push rod, thereby driving the punch head to slide on the outer end of the slide rod, thereby realizing the punch head knocking on the surface of the metal extended material, which is convenient for the staff to perform the inspection work and provides convenience for the staff;
[0019] 3. The non-ferrous metal extended material quality inspection device can protect the lower surface of the metal extended material by installing a sponge pad, so as to avoid the situation in which the metal extended material is subjected to a huge force between the metal extended material and the inspection table due to excessive pressure from the punch head during the inspection process, thereby causing damage to the inspection table. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the fixing plate of the utility model;
[0023] Figure 4 It is a schematic diagram of the partial three-dimensional detailed structure of the utility model;
[0024] Figure 5 It is a schematic diagram of the enlarged cross-sectional structure of the local details of the utility model;
[0025] Figure 6It is a schematic diagram of the enlarged cross-sectional structure of local details of the utility model.
[0026] In the figure: 1. Install baffle 1; 2. Test table; 3. Placement slot; 4. Sponge pad; 5. Install base plate; 6. Vacuum generator; 7. Vacuum suction head; 8. Load-bearing plate; 9. Support column; 10. Opening; 11. Fixed plate; 12. Electric push rod; 13. Limiting slot; 14. Push rod; 15. Limiting slider; 16. Transmission rod; 17. Fixing piece; 18. Sliding rod; 19. Punching head; 20. Connecting piece; 21. Install baffle 2. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 6 The utility model provides a technical solution: a non-ferrous metal extended material quality detection device, including an installation baffle 1, a detection platform 2 is fixedly installed at the lower end of the left end of the installation baffle 1, a placement groove 3 is arranged at the upper end of the detection platform 2, a sponge pad 4 is fixedly arranged at the inner end of the placement groove 3, a mounting base plate 5 is fixedly installed at the lower end of the detection platform 2, a vacuum generator 6 is fixedly installed at the upper end of the mounting base plate 5, a vacuum suction head 7 is fixedly installed at the inner end of the sponge pad 4, and the lower end of the vacuum suction head 7 is fixedly connected to the generating end of the vacuum generator 6.
[0029] A carrying plate 8 is fixedly installed in the middle of the inside of the installation base plate 5, and the upper end of the carrying plate 8 is fixedly connected to the vacuum generator 6. Support columns 9 are fixedly installed at the upper and lower ends of the left and right ends of the carrying plate 8. The upper and lower ends of the support columns 9 are fixedly connected to the installation base plate 5. An opening 10 is fixedly set at the front end of the installation base plate 5. Fixed plates 11 are fixedly installed at the upper ends of the left and right ends of the installation baffle 1. The staff can first place the metal extension material to be tested inside the placement groove 3 on the testing table 2. At this time, the lower surface of the metal extension material can be in contact with the sponge pad 4, and will be in contact with multiple vacuum suction heads 7. The staff can start the vacuum generator 6 to generate negative pressure through the vacuum suction head 7. This negative pressure can be used to make the vacuum suction head 7 absorb the lower surface of the metal extension material, and then the position of the metal extension material can be fixed from the lower end so that its position will not shift. During the detection process, the punch head 19 collides with the metal extension material, which will generate noise and a certain degree of vibration. The metal extension material may be lifted under the influence of this vibration. The vacuum suction head 7 can absorb the lower surface of the metal extension material to prevent the metal extension material from lifting.
[0030] The fixed plate 11 penetrates the installation baffle 1, and an electric push rod 12 is fixedly installed on the right end of the fixed plate 11. A limiting groove 13 is provided in the middle of the lower end of the fixed plate 11, and a pushing rod 14 is provided inside the limiting groove 13. The right end of the pushing rod 14 is fixedly connected to the transmission end of the electric push rod 12, and the left end of the pushing rod 14 is fixedly connected to a limiting slider 15. The limiting slider 15 is slidably connected to the limiting groove 13, and a transmission rod 16 is movably installed on the lower end of the limiting slider 15. A fixing piece 17 is fixedly installed on the lower end of the left end of the fixed plate 11, and a sliding rod 18 is fixedly installed on the lower end of the fixing piece 17. A punch head 19 is movably installed on the lower end of the outer end of the sliding rod 18, and the punch head 19 is slidably connected to the sliding rod 18. A connecting piece 20 is fixedly installed on the right end of the upper end of the punch head 19, and the upper end of the connecting piece 20 is fixedly connected to the lower end of the transmission rod 16. The upper end of the left end of the mounting base plate 5 is fixedly installed with an installation baffle 21. Then the staff can start the electric push rod 12 to push the push rod 14 to move, and then push the limit slider 15 to move. The limit slider 15 can slide in the limit groove 13, and the limit groove 13 can limit the position of the limit slider 15 so that it moves in a straight line. When the limit slider 15 moves, the transmission rod 16 can be driven to move, and the other end of the transmission rod 16 is connected to the connecting piece 20, and the lower end of the connecting piece 20 is fixedly connected with a punch head 19. When the transmission rod 16 moves, the connecting piece 20 can be driven to move, and then the punch head 19 can be driven to slide on the slide bar 18, so as to realize the lifting and lowering of the punch head 19. Repeatedly using the electric push rod 12 to push the push rod 14 or retract the push rod 14 can make the punch head 19 repeatedly descend, so as to perform hardness testing.
[0031] Working principle: When in use, the staff can first place the metal extension material to be tested inside the placement groove 3 on the test table 2. At this time, the lower surface of the metal extension material can be in contact with the sponge pad 4 and will be in contact with multiple vacuum suction heads 7. The staff can start the vacuum generator 6 to generate negative pressure through the vacuum suction head 7. This negative pressure can be used to make the vacuum suction head 7 adsorb the lower surface of the metal extension material, and then fix the position of the metal extension material from the bottom so that its position will not shift. Then the staff can start the electric push rod 12 to push the push rod 14 to move, and then push the limit slider 15 to move. The limit slider 15 can slide in the limit groove 13. The limit groove 13 can limit the position of the limit slider 15, so that it moves in a straight line. When the limit slider 15 moves When the driving rod 16 moves, the driving rod 16 can be driven to move, and the other end of the driving rod 16 is connected to the connecting piece 20, and the punch head 19 is fixedly connected to the lower end of the connecting piece 20. When the driving rod 16 moves, the connecting piece 20 can be driven to move, and then the punch head 19 can be driven to slide on the sliding rod 18, so as to realize the lifting and lowering of the punch head 19. The electric push rod 12 is repeatedly used to push the push rod 14 or retract the push rod 14, so that the punch head 19 can be repeatedly lowered, and then the hardness test can be carried out. During the test, the punch head 19 collides with the metal extended material, which will generate noise and a certain degree of vibration. The metal extended material may be lifted under the influence of this vibration, and the vacuum suction head 7 can adsorb the lower surface of the metal extended material to prevent the metal extended material from lifting.
[0032] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A non-ferrous metal rolled material quality inspection device, comprising a mounting baffle (1), characterized in that: A detection platform (2) is fixedly mounted at the lower end of the left end of the mounting baffle (1); a placement groove (3) is provided at the upper end of the detection platform (2); a sponge pad (4) is fixedly mounted at the inner end of the placement groove (3); a mounting base plate (5) is fixedly mounted at the lower end of the detection platform (2); a vacuum generator (6) is fixedly mounted at the upper end of the mounting base plate (5); a vacuum suction head (7) is fixedly mounted at the inner end of the sponge pad (4); and the lower end of the vacuum suction head (7) is fixedly connected to the generating end of the vacuum generator (6).
2. The non-ferrous metal extended material quality detection device according to claim 1, characterized in that: A bearing plate (8) is fixedly mounted in the middle of the mounting base plate (5), the upper end of the bearing plate (8) is fixedly connected to the vacuum generator (6), and support columns (9) are fixedly mounted at the upper and lower ends of the left and right ends of the bearing plate (8).
3. The non-ferrous metal extended material quality detection device according to claim 2, characterized in that: The upper and lower ends of the support column (9) are fixedly connected to the mounting base plate (5), the front end of the mounting base plate (5) is fixedly provided with an opening (10), and the upper ends of the left and right ends of the mounting baffle plate (1) are fixedly installed with fixing plates (11).
4. The non-ferrous metal extended material quality detection device according to claim 3, characterized in that: The fixing plate (11) penetrates the mounting baffle plate 1 (1), an electric push rod (12) is fixedly mounted on the right end of the fixing plate (11), a limiting groove (13) is arranged in the middle of the lower end of the fixing plate (11), and a pushing rod (14) is arranged inside the limiting groove (13).
5. The non-ferrous metal extended material quality detection device according to claim 4, characterized in that: The right end of the push rod (14) is fixedly connected to the transmission end of the electric push rod (12), and the left end of the push rod (14) is fixedly connected to the limit slider (15), and the limit slider (15) is slidably connected to the limit groove (13).
6. The non-ferrous metal extended material quality detection device according to claim 5, characterized in that: A transmission rod (16) is movably mounted on the lower end of the limit slide block (15), and a fixing piece (17) is fixedly mounted on the lower end of the left end of the fixing plate (11).
7. The non-ferrous metal extended material quality detection device according to claim 6, characterized in that: A slide bar (18) is fixedly mounted on the lower end of the fixing member (17), a punch head (19) is movably mounted on the lower end of the outer end of the slide bar (18), and the punch head (19) is slidably connected to the slide bar (18).
8. The non-ferrous metal extended material quality detection device according to claim 7, characterized in that: A connecting piece (20) is fixedly mounted on the right end of the upper end of the punch head (19), and the upper end of the connecting piece (20) is fixedly connected to the lower end of the transmission rod (16). A second mounting baffle (21) is fixedly mounted on the upper end of the left end of the mounting base plate (5).
