Solid raw material detection system for processing flavors and fragrances

The solid raw material detection system addresses slow dissolution issues by enabling online monitoring, ensuring complete dissolution and enhancing product quality and efficiency in flavor and fragrance processing.

CN222189122UActive Publication Date: 2024-12-17SHANGHAI BAIRUN INVESTMENT HLDG GRP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420583900.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2024-12-17
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The slow dissolution of solid raw materials in flavor and fragrance processing leads to uneven aroma distribution, product stability issues, loss of active ingredients, and reduced production efficiency, with manual observation resulting in significant errors.

Method used

A solid raw material detection system with a jacketed distillation reactor, three-way pipeline, transparent tank, and refractive index detection, enabling online monitoring of the dissolution process.

Benefits of technology

Enables continuous production by accurately monitoring dissolution, ensuring complete dissolution and improving product quality, stability, and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222189122U_ABST
    Figure CN222189122U_ABST
Patent Text Reader

Abstract

The utility model discloses a solid raw material detection system for processing flavors and fragrances, which is characterized by comprising a jacketed distillation reactor, a first three-way pipeline, a second three-way pipeline, a third three-way pipeline, a fourth three-way pipeline, a fourth three-way pipeline and a fourth three-way pipeline, a first pipe orifice of the first three-way pipeline is connected with the discharge hole; a second pipe orifice of the first three-way pipeline is connected with an inlet of the circulating pipeline; a third pipe orifice of the first three-way pipeline is communicated with a discharging pipeline with a discharging valve; a section of transparent groove body is arranged at the position, close to the second pipe orifice, of the circulating pipeline, an irradiation light source is arranged on one side of the transparent groove body, and a light source intensity detection device is arranged on the other side of the transparent groove body; an outlet of the circulating pipeline is communicated with the middle part of a reaction cavity of the jacketed distillation reactor, and material liquid circulation in the circulating pipeline is controlled by a circulating pump and a circulating valve which are arranged on the circulating pipeline. According to the utility model, the defect of pure manual observation in the prior art can be overcome, and the continuous production operation can be realized by monitoring the dissolving process on line.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of flavor and fragrance manufacturing, in particular to a solid raw material detection system for flavor and fragrance processing. Background Art

[0002] The slow dissolution of solid raw materials in flavor solvents is a complex process, which is affected by many factors, including the physical properties of the raw materials, the characteristics of the solvent, temperature, pressure, and stirring conditions. When the solid raw materials cannot be completely dissolved, it will have a significant impact on the quality of the final product, which is mainly reflected in the following aspects:

[0003] Uneven aroma distribution: Incompletely dissolved solid raw materials may cause uneven distribution of aroma components in the flavor, thus affecting the aroma intensity and persistence of the product. Consumers may experience aroma inconsistency when using these products, which will reduce the market competitiveness of the product.

[0004] Product stability issues: Insufficiently dissolved solid raw materials may form precipitates or suspended matter in the product, which will affect the stability and appearance of the product. These precipitates may cause the product to stratify or deteriorate during long-term storage or under certain conditions, thus affecting the shelf life of the product and the consumer's experience.

[0005] Loss of active ingredients: If the solid raw material contains ingredients that are critical to the efficacy of the product, incomplete dissolution will result in these ingredients not being able to fully function. For example, in cosmetics or pharmaceuticals, incomplete dissolution of certain active ingredients may reduce the efficacy or effectiveness of the product.

[0006] Reduced production efficiency: To ensure product quality, additional steps may be required in the production process to handle incompletely dissolved solid raw materials, such as filtration, centrifugation, or re-dissolution. These additional steps will increase production costs and time and reduce production efficiency.

[0007] The prior art is to observe the dissolution situation with the naked eye through a manhole, which often results in large errors. Utility Model Content

[0008] In order to overcome the above-mentioned defects of the prior art, the purpose of the utility model is to provide a solid raw material detection system for flavor and fragrance processing. The utility model can get rid of the shortcomings of pure manual observation in the prior art, and perform online monitoring of the dissolution process to realize continuous production operation.

[0009] In order to achieve the purpose of this utility model, the technical solution adopted is:

[0010] A solid raw material detection system for flavor and fragrance processing, comprising:

[0011] A jacketed distillation reactor, wherein a first three-way pipeline is provided at the discharge port at the bottom of the reaction chamber of the jacketed distillation reactor;

[0012] The first pipe opening of the first three-way pipe is connected to the discharge port;

[0013] The second pipe opening of the first three-way pipe is connected to the inlet of the circulation pipe;

[0014] The third pipe opening of the first three-way pipe is connected to a discharge pipe with a discharge valve;

[0015] The circulation pipeline is provided with a section of a transparent tank body at a position close to the second pipe opening, an illumination light source is provided on one side of the transparent tank body, and a light source intensity detection device is provided on the other side of the transparent tank body;

[0016] The outlet of the circulation pipeline leads to the middle part of the reaction chamber of the jacketed distillation reactor, and the circulation of the feed liquid in the circulation pipeline is controlled by a circulation pump and a circulation valve arranged on the circulation pipeline.

[0017] In a preferred embodiment of the present invention, a reactor cover is disposed at the upper end of the jacketed distillation reactor, and a feeding manhole is disposed on the reactor cover.

[0018] In a preferred embodiment of the present invention, the outlet of the circulation pipeline extends into the middle of the reaction chamber and is provided with a curved pipe structure.

[0019] In a preferred embodiment of the present invention, the light source intensity detection device is a refractive index detection instrument.

[0020] In a preferred embodiment of the present invention, the jacket of the jacketed distillation reactor is connected to a peripheral heat transfer circulation system, and heat transfer oil or heat transfer liquid is introduced into the inner layer of the jacket of the jacketed distillation reactor through the heat transfer circulation system.

[0021] In a preferred embodiment of the present invention, the transparent tank body is a quartz glass tank.

[0022] The beneficial effects of the utility model are:

[0023] The utility model can get rid of the shortcoming of pure manual observation in the prior art, and realize continuous production operation by online monitoring of the dissolution process. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the scope of the utility model. In addition, in the following structure, the description of the well-known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.

[0026] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or component referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] like Figure 1 A solid raw material detection system for flavor and fragrance processing is shown, comprising a jacketed distillation reactor 100, wherein a reactor cover 110 is disposed at the upper end of the jacketed distillation reactor 100, and a feeding manhole 111 is disposed on the reactor cover 110. In the prior art, observation of solid dissolution is performed manually through the feeding manhole 111.

[0028] A first three-way pipeline 200 is provided at the discharge port 101 at the bottom of the reaction chamber of the jacketed distillation reactor 100 .

[0029] The first pipe opening 201 of the first three-way pipeline 200 is connected to the discharge port 101 at the bottom of the reaction chamber of the jacketed distillation reactor 100 for feeding.

[0030] The second pipe opening 202 of the first three-way pipeline 200 is connected to the inlet 301 of the circulation pipeline 300 , and the third pipe opening 203 of the first three-way pipeline 200 is connected to the discharge pipeline 400 with a discharge valve 410 .

[0031] The circulation pipeline 300 is provided with a transparent tank 310 near the second pipe opening 202 . A light source (not shown) is provided on one side of the transparent tank 310 , and a light source intensity detection device 500 is provided on the other side of the transparent tank 310 .

[0032] The light source intensity detection device 500 is a refractive index detection instrument.

[0033] The outlet of the circulation pipeline 300 leads to the middle of the reaction chamber of the jacketed distillation reactor 100 , and the circulation of the liquid in the circulation pipeline 300 is controlled by a circulation pump 320 and a circulation valve 330 provided on the circulation pipeline 300 .

[0034] The outlet of the circulation pipeline 300 extends into the middle of the reaction chamber and is provided with a curved pipe structure 302 .

[0035] The jacket of the jacketed distillation reactor 100 is connected to the peripheral heat transfer circulation system 600 , and heat transfer oil or heat transfer liquid is introduced into the inner layer of the jacket of the jacketed distillation reactor 100 through the heat transfer circulation system 600 .

[0036] Because of the above structure, the working principle of the utility model is:

[0037] After the solid is dissolved, the circulation valve 330 is opened, and the circulating liquid is circulated into the circulation pipeline 300 through the circulation pump 320. The circulation pipeline 300 has a transparent tank 310 made of quartz glass, with a light source on one side and a light source intensity detection device 500 on the opposite side. As the solid is dissolved, the refraction will continue to change until the transmittance is stable for 5-10 minutes. After it is determined that the dissolution is complete, the circulation pump 320 and the circulation valve 330 are closed, and the discharge valve 410 is opened to discharge the material through the discharge pipeline 400.

Claims

1. A solid raw material detection system for flavor and fragrance processing, It is characterized in that include: A jacketed distillation reactor, wherein a first three-way pipeline is provided at the discharge port at the bottom of the reaction chamber of the jacketed distillation reactor; The first pipe opening of the first three-way pipe is connected to the discharge port; The second pipe opening of the first three-way pipe is connected to the inlet of the circulation pipe; The third pipe opening of the first three-way pipe is connected to a discharge pipe with a discharge valve; The circulation pipeline is provided with a section of a transparent tank body at a position close to the second pipe opening, an illumination light source is provided on one side of the transparent tank body, and a light source intensity detection device is provided on the other side of the transparent tank body; The outlet of the circulation pipeline leads to the middle part of the reaction chamber of the jacketed distillation reactor, and the circulation of the feed liquid in the circulation pipeline is controlled by a circulation pump and a circulation valve arranged on the circulation pipeline.

2. A solid raw material detection system for flavor and fragrance processing as claimed in claim 1, It is characterized in that A reactor cover is arranged at the upper end of the jacketed distillation reactor, and a material feeding manhole is arranged on the reactor cover.

3. A solid raw material detection system for flavor and fragrance processing as claimed in claim 1, It is characterized in that The outlet of the circulation pipeline extends into the middle of the reaction chamber and is provided with a curved pipe structure.

4. A solid raw material detection system for flavor and fragrance processing as claimed in claim 1, It is characterized in that The light source intensity detection device is a refractive index detection instrument.

5. A solid raw material detection system for flavor and fragrance processing as claimed in claim 1, It is characterized in that The jacket of the jacketed distillation reactor is connected to a peripheral heat conduction circulation system, and heat conduction oil or heat conduction liquid is introduced into the inner layer of the jacket of the jacketed distillation reactor through the heat conduction circulation system.

6. A solid raw material detection system for flavor and fragrance processing as claimed in claim 1, It is characterized in that The transparent tank body is a quartz glass tank.