Coil paint dipping device for permanent magnet synchronous motor production
By designing a coil paint immersion device for the production of permanent magnet synchronous motors, the motor drives the connecting plate and limit cap to rotate, the coil is fixed and fully immersed, solving the problem of inefficiency of existing equipment and improving the efficiency of immersion of paint and ease of operation.
Patent Information
- Application Number
- CN202420865918.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Existing coil paint immersion equipment is less efficient when batch paint immersion, and the clamping part cannot be evenly immersed, resulting in low efficiency.
A coil paint immersion device for the production of permanent magnet synchronous motors is designed, including paint immersion ponds, fixed plates, linear modules, motors, connecting plates, limit caps and fixed columns, and the connecting plates and limit caps are driven by the motor. Rotate to drive the movement of linear modules and connecting plates, realizing batch fixation of coils and full paint immersion.
It realizes the rapid and even immersion of the coil, improves the efficiency of batch immersion of the paint, simplifies the operation process, and enhances the practicality of the equipment.
Smart Images

Figure CN222192103U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor coil processing, in particular to a coil varnish dipping device used for the production of permanent magnet synchronous motors. Background Art
[0002] A permanent magnet synchronous motor is a motor that works on the principle of electromagnetic induction. It consists of components such as a stator, a rotor, and end covers. It uses permanent magnets to provide excitation, which makes the motor structure simpler, reduces processing and assembly costs, and eliminates collector rings and brushes that are prone to problems, thereby improving the reliability of the motor's operation. Because no excitation current is required and there is no excitation loss, the efficiency and power density of the motor are improved. It has the advantages of small size, simple structure, and high power density, and is widely used in position tracking control systems. The motor coil is the most fragile component in the motor structure. In order to improve the moisture resistance and corrosion resistance and insulation strength of the motor coil, and to improve the mechanical strength, thermal conductivity, heat dissipation effect, and delay aging, the motor coil needs to be dipped in paint.
[0003] The Chinese patent with the authorization announcement number CN218102916U discloses a coil varnishing device for micro-motor production, which can greatly improve the efficiency of the coil varnishing for micro-motor production and shorten the processing time by being able to perform varnishing treatment on the coil for micro-motor production. At the same time, it can effectively avoid the disadvantage that the clamping part cannot be well dipped in the conventional direct clamping coil varnishing process;
[0004] Although the coil can be dipped in paint, the clamping plates need to be opened one by one and the coil is placed on the fork rod when the coil is clamped. This is inefficient when the coil is dipped in paint in batches. Therefore, a coil dip-painting device for permanent magnet synchronous motor production is proposed to solve the above problem. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a coil varnishing device for permanent magnet synchronous motor production, which has the advantages of convenient coil fixing and strong practicality, and solves the problems mentioned in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coil varnishing device for permanent magnet synchronous motor production, comprising a varnishing tank, a fixing plate is fixedly connected to the top of the varnishing tank, and a varnishing assembly is fixedly connected to the top of the fixing plate;
[0007] The paint dipping assembly includes a linear module fixedly connected to the top of a fixed plate, a connecting plate fixedly connected to the front of the linear module, a motor fixedly connected to the top of the connecting plate, a connecting disk fixedly connected to the bottom of the motor, a fixing rod fixedly connected to the bottom of the connecting disk, a limiting cap fixedly connected to the bottom of the fixing rod, a connecting rod fixedly connected to the bottom of the connecting plate, a placement plate provided at the bottom of the connecting plate, and a fixing column fixedly connected to the top of the placement plate.
[0008] Furthermore, a drain pipe is provided on the left side of the paint dipping pool, and a control valve is provided on the top of the drain pipe.
[0009] Furthermore, the connecting rod is fixedly connected to the placement plate, and a water-permeable hole is provided inside the placement plate.
[0010] Furthermore, the diameter of the limiting cap is greater than the diameter of the fixing column, and the limiting cap is located on the top of the fixing column.
[0011] Furthermore, the top of the fixed plate is fixedly connected to a limiting rod, the back of the connecting plate is fixedly connected to a limiting block, the top of the limiting rod is fixedly connected to a limiting plate, the limiting block is limitedly slidably connected to the outer surface of the limiting rod, and the diameter of the limiting plate is larger than the diameter of the limiting rod.
[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0013] The coil varnishing device for the production of permanent magnet synchronous motors sets the coils to be varnished in batches on the outer surface of the fixed column, starts the motor to drive the connecting plate to rotate, and the rotation of the connecting plate drives the fixing rod and the limiting cap to rotate. When the limiting cap rotates to the top of the fixed column, the coil can be limited to the outer surface of the fixed column, and the linear module is started to drive the connecting plate and the coil to move downward, and the coil is moved into the varnishing pool, and the connecting plate is driven to move up and down at the same time, so that the coil can be fully varnished. When taking the coil, the motor is started to drive the limiting cap to move, and the coil can be completely taken off the fixed column. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of another viewing angle of the present utility model;
[0016] Figure 3 This is a schematic diagram of the paint dipping component of the utility model.
[0017] In the figure: 1 varnish immersion tank, 101 drainage pipe, 2 fixing plate, 3 varnish immersion assembly, 301 linear module, 302 connecting plate, 303 motor, 304 connecting plate, 305 fixing rod, 306 limiting cap, 307 connecting rod, 308 placing plate, 309 fixing column, 310 limiting rod, 311 limiting sheet, 312 limiting block. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-3 In this embodiment, a coil varnish dipping device for permanent magnet synchronous motor production includes a varnish dipping pool 1, a fixed plate 2 is fixedly connected to the top of the varnish dipping pool 1, and a varnish dipping component 3 is fixedly connected to the top of the fixed plate 2.
[0020] Among them, the paint dipping component 3 includes a linear module 301 fixedly connected to the top of the fixed plate 2, a connecting plate 302 is fixedly connected to the front of the linear module 301, a motor 303 is fixedly connected to the top of the connecting plate 302, a connecting disk 304 is fixedly connected to the bottom of the motor 303, a fixing rod 305 is fixedly connected to the bottom of the connecting disk 304, a limiting cap 306 is fixedly connected to the bottom of the fixing rod 305, a connecting rod 307 is fixedly connected to the bottom of the connecting plate 302, a placing plate 308 is provided at the bottom of the connecting plate 302, a fixing column 309 is fixedly connected to the top of the placing plate 308, and the diameter of the fixing column 309 is set according to the actual inner circle diameter of the coil, and the diameter is smaller than the inner circle diameter of the coil.
[0021] A drain pipe 101 is provided on the left side of the paint immersion pool 1, and a control valve is provided on the top of the drain pipe 101. The drain pipe 101 is provided to facilitate the discharge of paint water in the paint immersion pool 1. The connecting rod 307 is fixedly connected to the placement plate 308. A water-permeable hole is provided inside the placement plate 308. By providing the water-permeable hole, the coil surface can be fully immersed in paint.
[0022] In addition, the diameter of the limiting cap 306 is larger than the diameter of the fixed column 309, so that the limiting cap 306 can limit the coil on the fixed column 309, and the limiting cap 306 is located at the top of the fixed column 309. The top of the fixed plate 2 is fixedly connected to the limiting rod 310, the back of the connecting plate 302 is fixedly connected to the limiting block 312, the top of the limiting rod 310 is fixedly connected to the limiting piece 311, the limiting block 312 is limitedly connected to the outer surface of the limiting rod 310 in a sliding manner, and the diameter of the limiting piece 311 is larger than the diameter of the limiting rod 310, which can make the connecting plate 302 more stable when sliding up and down.
[0023] The working principle of the above embodiment is:
[0024] The coil varnishing device for the production of permanent magnet synchronous motors sets the coils to be varnished in batches on the outer surface of the fixed column 309, starts the motor 303 to drive the connecting plate 304 to rotate, and the rotation of the connecting plate 304 drives the fixing rod 305 and the limiting cap 306 to rotate. When the limiting cap 306 rotates to the top of the fixed column 309, the coil can be confined to the outer surface of the fixed column 309, starts the linear module 301 to drive the connecting plate 302 and the coil to move downward, and moves the coil into the varnishing pool 1, and drives the connecting plate 302 to move up and down at the same time, so that the coil can be fully varnished. When taking the coil, starts the motor 303 to drive the limiting cap 306 to move, and all the coils can be removed from the fixed column 309.
[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coil varnishing device for permanent magnet synchronous motor production, comprising a varnishing tank (1), Features: A fixing plate (2) is fixedly connected to the top of the paint immersion pool (1), and a paint immersion assembly (3) is fixedly connected to the top of the fixing plate (2); The paint dipping assembly (3) comprises a linear module (301) fixedly connected to the top of a fixed plate (2); a connecting plate (302) is fixedly connected to the front of the linear module (301); a motor (303) is fixedly connected to the top of the connecting plate (302); a connecting disk (304) is fixedly connected to the bottom of the motor (303); a fixing rod (305) is fixedly connected to the bottom of the connecting disk (304); a limiting cap (306) is fixedly connected to the bottom of the fixing rod (305); a connecting rod (307) is fixedly connected to the bottom of the connecting plate (302); a placement plate (308) is provided at the bottom of the connecting plate (302); and a fixing column (309) is fixedly connected to the top of the placement plate (308).
2. A coil varnishing device for permanent magnet synchronous motor production according to claim 1, Features: A drainage pipe (101) is provided on the left side of the paint dipping pool (1), and a control valve is provided on the top of the drainage pipe (101).
3. A coil varnishing device for permanent magnet synchronous motor production according to claim 1, Features: The connecting rod (307) is fixedly connected to the placement plate (308), and a water-permeable hole is provided inside the placement plate (308).
4. A coil varnishing device for permanent magnet synchronous motor production according to claim 1, Features: The diameter of the limiting cap (306) is greater than the diameter of the fixing column (309), and the limiting cap (306) is located on the top of the fixing column (309).
5. A coil varnishing device for permanent magnet synchronous motor production according to claim 1, Features: The top of the fixed plate (2) is fixedly connected to a limiting rod (310), the back of the connecting plate (302) is fixedly connected to a limiting block (312), the top of the limiting rod (310) is fixedly connected to a limiting plate (311), the limiting block (312) is limitedly slidably connected to the outer surface of the limiting rod (310), and the diameter of the limiting plate (311) is larger than the diameter of the limiting rod (310).
Citation Information
Patent Citations
Coil paint dipping equipment for micro motor production
CN218102916U
Cited By
Permanent magnet synchronous motor production coil paint dipping equipment
CN121886863A
