Rotatable ultrasonic cutting head
By designing a rotatable ultrasonic cutting head and utilizing a multi-drive mechanism to achieve multi-directional cutting, the problem of low cutting efficiency in existing technologies is solved, and the efficiency and accuracy of fabric cutting are improved.
Patent Information
- Application Number
- CN202420951710.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Existing ultrasonic shearing machines require multiple adjustments to the fabric orientation and repeated feeding when cutting fabric, resulting in low cutting efficiency.
Design a rotatable ultrasonic cutting head. By setting a rotatable cutter and multiple drive mechanisms, the cutter can achieve multi-directional and multi-angle cutting, reducing the number of times the fabric needs to be fed repeatedly.
It enables multi-angle and multi-directional cutting of fabric in a single feeding, improving cutting efficiency and accuracy while reducing fabric waste.
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Figure CN222313622U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cloth cutting machines, in particular to a rotatable ultrasonic cutting head. Background Art
[0002] The ultrasonic shearing machine combines ultrasonic welding technology with traditional shearing. When the ultrasonic generator is working, the ultrasonic energy is transmitted to the welding head through the ultrasonic transducer and produces violent vibration and friction with the knife die, thereby achieving the shearing effect, making the sheared products more beautiful, stronger, and more efficient and faster in production.
[0003] In the prior art, the blade of the ultrasonic shearing machine can only be driven by a driving device to move horizontally or vertically to cut the cloth. If a cloth needs to be cut horizontally, vertically, and obliquely, after completing the horizontal cutting and vertical cutting, it is necessary to readjust the direction of the cloth to complete the oblique cutting of the cloth. This process requires two feeding operations to complete the oblique cutting of the cloth. Since the feeding operation needs to be repeated, the efficiency of the cloth cutting operation is low.
[0004] The ultrasonic cloth cutting machine uses high-frequency oscillation to transmit sound waves from the welding head to the welding surface of the workpiece, instantly causing the molecules of the workpiece to produce friction and reach the melting point of the product, thereby quickly dissolving the solid material and completing the cutting edge, so that the cloth can be cut.
[0005] Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content
[0006] In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide a rotatable ultrasonic cutting head to effectively solve the technical defect of low cutting efficiency of ultrasonic shearing machines in the prior art.
[0007] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a rotatable ultrasonic cutting head, including a frame, a first beam mounted on the frame which can be moved forward and backward, a first driving mechanism for driving the first beam to move forward and backward, a first movable plate mounted on the first beam which can be moved left and right, a second driving mechanism for driving the first movable plate to move left and right, a second movable plate mounted on the first movable plate which can be moved up and down, a third driving mechanism for driving the second movable plate to move up and down, a cutter rotatably mounted on the second movable plate, and a fourth driving mechanism for driving the cutter to rotate.
[0008] The beneficial effect of the rotatable ultrasonic cutting head provided by the present application is that, compared with the prior art, by providing a rotatably mounted cutter, the cutter can be driven to rotate by the fourth driving mechanism; during operation, the cutter can be driven to move and rotate its angle by the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism, so that the cloth can be loaded once to complete multi-angle and multi-directional cloth cutting operations, thereby reducing the number of repeated cloth loading times and thereby improving the efficiency of cloth cutting.
[0009] As a preferred solution: the first driving mechanism includes a first transmission rack installed on the frame and a first motor installed on the first crossbeam, and the rotating shaft of the first motor is provided with a first transmission gear meshingly connected with the first transmission rack.
[0010] As a preferred solution: the second driving mechanism includes a second transmission rack installed on the first crossbeam and a second motor installed on the second movable plate, and the rotating shaft of the second motor is provided with a second transmission gear meshingly connected with the second transmission rack.
[0011] As a preferred solution: the third driving mechanism is a third cylinder installed on the first movable plate, and the telescopic rod of the third cylinder is connected to the second movable plate; when the telescopic rod of the third cylinder is extended or retracted, it can drive the second movable plate to move up and down.
[0012] As a preferred solution: the second movable plate is provided with a first rotating seat, and the cutter can be rotatably installed on the first rotating seat; the fourth driving mechanism includes a fourth motor, a fourth driving gear installed on the rotating shaft of the fourth motor, and a fourth driven gear installed on the cutter, and the fourth driving gear is meshingly connected with the fourth driven gear.
[0013] Compared with the prior art, the cutter is driven to rotate by setting a fourth driving gear and a fourth driven gear; the stability of the cutter rotation can be improved, and the accuracy of the cutter rotation can be controlled, thereby improving the accuracy of cloth cutting and improving the production yield.
[0014] As a preferred solution: the cutter includes a fixing portion and a cutting portion, and the cutting portion is arranged in a flat shape.
[0015] As a preferred solution: it also includes a first cloth pressing device installed on the first crossbeam and a second cloth pressing device installed on the first movable plate; when the cutter cuts the cloth horizontally, the first cloth pressing device presses the cloth; when the cutter cuts the cloth longitudinally, the second cloth pressing device presses the cloth.
[0016] As a preferred solution: there are two first cloth pressing devices, which are respectively installed on the front and rear sides of the first beam; each first cloth pressing device includes multiple first cylinders installed on the first beam and first pressing plates installed on the telescopic rods of the first cylinders.
[0017] As a preferred solution: the second cloth pressing device includes a second lower pressing plate movably mounted on the first movable plate, a second cylinder mounted on the first movable plate and used to drive the second lower pressing plate to move up and down, and a first lower pressing wheel mounted on the second lower pressing plate and used to press against the cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0019] Figure 1 is a schematic diagram of the three-dimensional structure of a rotatable ultrasonic cutting head provided in an embodiment of the present application;
[0020] Figure 2 yes Figure 1 A schematic diagram of a partial structure of a rotatable ultrasonic cutting head shown;
[0021] Figure 3 yes Figure 1 The specific structural schematic diagram of the rotatable ultrasonic cutting head is shown.
[0022] Among them, the reference numerals in the figure are:
[0023] 10. Frame; 11. First crossbeam; 12. First driving mechanism; 121. First transmission rack; 122. First motor; 123. First transmission gear; 13. First movable plate; 14. Second driving mechanism; 141. Second transmission rack; 142. Second motor; 15. Second movable plate; 151. First rotating seat; 16. Third driving mechanism; 17. Cutter; 171. Fixing part; 172. Cutting part; 18. Fourth driving mechanism; 181. Fourth motor; 182. Fourth driving gear; 183. Fourth driven gear; 19. First cloth pressing device; 191. First cylinder; 192. First pressing plate; 100. Second cloth pressing device; 1001. Second lower pressing plate; 1002. Second cylinder; 1003. First lower pressing wheel. DETAILED DESCRIPTION
[0024] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0025] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0026] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0029] Please also read Figures 1 to 3 Now, the rotatable ultrasonic cutting head provided in the embodiment of the present application is described. The rotatable ultrasonic cutting head comprises: a frame 10.
[0030] The frame 10 is movably mounted with a first crossbeam 11, which is driven by a first driving mechanism 12 to move in the front-rear direction of the frame 10; the first crossbeam 11 is movably mounted with a first movable plate 13, which is driven by a second driving mechanism 14 to move in the left-right direction of the first crossbeam 11; the first movable plate 13 is movably mounted with a second movable plate 15, which is driven by a third driving mechanism 16 to move up and down; the second movable plate 15 is rotatably mounted with a cutter 17, which is driven to rotate by a fourth driving mechanism 18, thereby adjusting the cutting direction of the cutter 17.
[0031] Specifically, a rotatable cutter 17 is provided, and the cutter 17 is driven to rotate by the fourth drive mechanism 18; the movement trajectory of the cutter 17 is adjusted in cooperation with the first drive mechanism 12, the second drive mechanism 14 and the third drive mechanism 16, so that the cutter 17 can cut the cloth in multiple directions and at multiple angles; that is, when cutting the cloth, the cutter 17 can move horizontally and vertically at the same time to achieve oblique cutting of the cloth; the angle of the cutter 17 can also be rotated while the cutter 17 moves horizontally and vertically, so as to cut cloth in arc-shaped, wavy and other shapes; such a structure can enable the cloth to be loaded once to complete the cloth cutting operation at multiple angles and directions, thereby reducing the number of repeated loading of the cloth, thereby improving the efficiency of cloth cutting.
[0032] In some embodiments of the present application, the first driving mechanism 12 includes a first transmission rack 121 installed on the frame 10 and a first motor 122 installed on the first crossbeam 11, and the rotating shaft of the first motor 122 is provided with a first transmission gear 123 meshingly connected with the first transmission rack 121. The second driving mechanism 14 includes a second transmission rack 141 installed on the first crossbeam 11 and a second motor 142 installed on the second movable plate 15, and the rotating shaft of the second motor 142 is provided with a second transmission gear meshingly connected with the second transmission rack 141.
[0033] Specifically, the first drive mechanism 12 and the second drive mechanism 14 are both driven by the cooperation of a motor and a rack, which has a simple structure and is reliable to use. At the same time, since the first drive mechanism 12 and the second drive mechanism 14 have the same components, the versatility of the equipment is improved.
[0034] In some embodiments of the present application, the third driving mechanism 16 is a third cylinder installed on the first movable plate 13, and the telescopic rod of the third cylinder is connected to the second movable plate 15; when the telescopic rod of the third cylinder is extended and retracted, it can drive the second movable plate 15 to move up and down. The second movable plate 15 is provided with a first rotating seat 151, and the cutter 17 can be rotatably installed on the first rotating seat 151; the fourth driving mechanism 18 includes a fourth motor 181, a fourth driving gear 182 installed on the rotating shaft of the fourth motor 181, and a fourth driven gear 183 installed on the cutter 17, and the fourth driving gear 182 is meshed and connected with the fourth driven gear 183.
[0035] It should be noted that the displacement paths of the first crossbeam 11 , the first movable plate 13 and the second movable plate 15 are all limited by the cooperation between the guide rail and the slider, which is a conventional design method for those skilled in the art and will not be elaborated here.
[0036] Next, the cutter 17 includes a fixing portion 171 and a cutting portion 172, and the cutting portion 172 is arranged in a flat shape. The cutting portion 172 arranged in a flat shape can reduce the loss of the cloth during cutting and prevent excessive waste during cutting.
[0037] In some other embodiments of the present application, a first cloth pressing device 19 and a second cloth pressing device 100 are also included. The first cloth pressing device 19 is installed on the first beam 11, and the second cloth pressing device 100 is installed on the first movable plate 13; when the cutter 17 cuts the cloth horizontally, the first cloth pressing device 19 presses the cloth; when the cutter 17 cuts the cloth longitudinally, the second cloth pressing device 100 presses the cloth.
[0038] Specifically, by setting up the first cloth pressing device 19, when it is necessary to cut the cloth transversely, the cloth can be pre-pressed by the first cloth pressing device 19, and then the cloth is cut transversely, which can ensure that the cloth is not prone to bend during the cutting process, thereby improving the accuracy of cloth cutting and the flatness of the cut; correspondingly, when it is necessary to cut the cloth longitudinally, the cloth can be pressed by the second cloth pressing device 100.
[0039] In more detail, there are two first cloth pressing devices 19, which are respectively installed on the front and rear sides of the first beam 11; each first cloth pressing device 19 includes a plurality of first cylinders 191 installed on the first beam 11 and a first pressing plate 192 installed on the telescopic rod of the first cylinder 191.
[0040] Next, the second cloth pressing device 100 includes a second lower pressing plate 1001 movably mounted on the first movable plate 13, a second cylinder 1002 mounted on the first movable plate 13 and used for driving the second lower pressing plate 1001 to move up and down, and a first lower pressing wheel 1003 mounted on the second lower pressing plate 1001 and used for abutting against the cloth; with such a structure, the cloth can be pressed by the first pressing wheel, so that the cloth can be pressed simultaneously when the cloth is cut longitudinally, thereby further improving the reliability of pressing the cloth for cutting.
[0041] It should be noted that the first cloth pressing device 19 can also be replaced by the second cloth pressing device 100 .
[0042] The above are only preferred embodiments of the present invention, and only specifically describe the technical principles of the present invention. These descriptions are only for the purpose of explaining the principles of the present invention, and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanation here, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention, and other specific implementation methods of the present invention that can be associated with by technicians in this field without creative labor, should be included in the scope of protection of the present invention.
Claims
1. A rotatable ultrasonic cutting head, characterized in that: The invention comprises a frame (10), a first crossbeam (11) mounted on the frame (10) and movable forward and backward, a first driving mechanism (12) for driving the first crossbeam (11) to move forward and backward, a first movable plate (13) mounted on the first crossbeam (11) and movable left and right, a second driving mechanism (14) for driving the first movable plate (13) to move left and right, a second movable plate (15) mounted on the first movable plate (13) and movable up and down, a third driving mechanism (16) for driving the second movable plate (15) to move up and down, a cutter (17) rotatably mounted on the second movable plate (15), and a fourth driving mechanism (18) for driving the cutter (17) to rotate.
2. The rotatable ultrasonic cutting head according to claim 1, characterized in that: The first driving mechanism (12) comprises a first transmission rack (121) mounted on the frame (10) and a first motor (122) mounted on the first crossbeam (11); the rotating shaft of the first motor (122) is provided with a first transmission gear (123) meshingly connected with the first transmission rack (121).
3. The rotatable ultrasonic cutting head according to claim 1, characterized in that: The second driving mechanism (14) comprises a second transmission rack (141) mounted on the first crossbeam (11) and a second motor (142) mounted on the second movable plate (15); the rotating shaft of the second motor (142) is provided with a second transmission gear meshingly connected to the second transmission rack (141).
4. The rotatable ultrasonic cutting head according to claim 1, characterized in that: The third driving mechanism (16) is a third cylinder installed on the first movable plate (13), and the telescopic rod of the third cylinder is connected to the second movable plate (15); when the telescopic rod of the third cylinder is extended or retracted, it can drive the second movable plate (15) to move up and down.
5. The rotatable ultrasonic cutting head according to any one of claims 1 to 4, characterized in that: The second movable plate (15) is provided with a first rotating seat (151), and the cutter (17) is rotatably mounted on the first rotating seat (151); The fourth driving mechanism (18) comprises a fourth motor (181), a fourth driving gear (182) mounted on the rotating shaft of the fourth motor (181), and a fourth driven gear (183) mounted on the cutter (17); the fourth driving gear (182) is meshingly connected with the fourth driven gear (183).
6. The rotatable ultrasonic cutting head according to claim 5, characterized in that: The cutter (17) comprises a fixing portion (171) and a cutting portion (172); the cutting portion (172) is arranged in a flat shape.
7. The rotatable ultrasonic cutting head according to claim 1, characterized in that: It also includes a first cloth pressing device (19) installed on the first crossbeam (11) and a second cloth pressing device (100) installed on the first movable plate (13); When the cutter (17) cuts the cloth transversely, the first cloth pressing device (19) presses the cloth; When the cutter (17) cuts the cloth longitudinally, the second cloth pressing device (100) presses the cloth.
8. The rotatable ultrasonic cutting head according to claim 7, characterized in that: There are two first cloth pressing devices (19), and the two first cloth pressing devices (19) are respectively installed on the front side and the rear side of the first crossbeam (11); Each first cloth pressing device (19) comprises a plurality of first cylinders (191) mounted on the first crossbeam (11) and a first pressing plate (192) mounted on a telescopic rod of the first cylinder (191).
9. The rotatable ultrasonic cutting head according to claim 7, characterized in that: The second cloth pressing device (100) comprises a second lower pressing plate (1001) movably mounted on the first movable plate (13), a second cylinder (1002) mounted on the first movable plate (13) and used for driving the second lower pressing plate (1001) to move up and down, and a first lower pressing wheel (1003) mounted on the second lower pressing plate (1001) and used for pressing against the cloth.
Citation Information
Cited By
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