Shaping device for production of Oriental Kandong boil
By designing the Kantong Boiling production shaping device, the drive motor, scraper and mold pipe are used to achieve accurate material cutting and mud removal, combined with the automatic water filtration function of the porous mesh plate, the problems of poor cutting accuracy and mud sticking are solved, and the product Appearance quality and production efficiency enhance the diversity of products and consumer experience.
Patent Information
- Application Number
- CN202421069264.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-16
AI Technical Summary
There are currently problems with poor cutting accuracy and mud sticking of ingredients in the Dongchuan production line when cutting ingredients, which affects the appearance and texture of the product. In addition to manual cleaning or simplifying shapes, it increases production costs and limits the diversity of products.
A fixed device for production of Kanto Cooking is designed, including a base, drive motor, scraper, mold pipe, air pump slurry hopper, heater and porous mesh plate. The drive motor drives swing arms and sliders to achieve accurate high-speed cutting of materials, scraper scraper Remove mud, extrusion molding of die tubes, and automatic water filtering of porous mesh plates to achieve uniform molding of food ingredients and safe water effluent.
It improves the uniformity and exquisiteness of the appearance of ingredients, realizes the production of ingredients in various shapes, reduces the safety risks of manual operation, reduces production costs, and enhances the diversity of products and the dining experience of consumers.
Smart Images

Figure CN222322810U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oden, in particular to a shaping device for oden production. Background Art
[0002] Oden, a hot food snack originated from Japan, is widely popular for its rich ingredients and simple way of eating. Common oden ingredients include but are not limited to: fish balls, crab sticks, tofu, various vegetables, etc., which are usually shaped and quickly boiled after preliminary processing to maintain the shape and taste of the ingredients. The traditional oden shaping process usually relies on manual cutting or simple mechanical equipment. The cut ingredients are immediately put into hot water for boiling. This process requires high precision and speed of operation.
[0003] However, there are still some problems in the production of oden on the market. For example, some production lines rely on manual cutting, which is not only inefficient, but also has uneven cutting accuracy, which easily leads to uneven sizes and shapes of ingredients, affecting the overall appearance and texture of the finished product. During mechanical cutting, if the slices stick to the mud of the ingredients, it will also affect the appearance of the ingredients, and thus affect the sales of the final product. The current solution is often to increase manual cleaning or simplify the shape of the ingredients, which not only increases production costs, but also limits the innovation of the shape of the ingredients, affecting the diversity of oden products and consumers' dining experience.
[0004] Therefore, a kind of oden production shaping device is urgently needed to solve the technical defect proposed in the above-mentioned technology. Utility Model Content
[0005] The utility model aims to provide a shaping device for oden production, so as to solve the problems of poor cutting accuracy and food mud sticking to the slices affecting the shape of the food proposed in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shaping device for oden production, comprising a base and a driving motor, a bracket fixedly connected to the left side of the base, a fixing bar fixedly connected to the lower half of the bracket, a driving motor is arranged below the fixing bar, an output shaft of the driving motor is fixedly sleeved with a swing arm, a groove is opened in the fixing bar, a slice is slidably embedded in the groove, a ring groove is processed in the middle section of the slice, a slider is movably sleeved on the top of the swing arm, the slider is embedded in the ring groove and moves, a scraper is fixedly connected to the right side of the fixing bar, and a fixing screw is fixedly connected between the scraper and the fixing bar.
[0007] Preferably, the scraper is located above the slice, and the gap between the scraper and the slice is less than 1 cm.
[0008] Preferably, the annular groove is a group of semi-arc grooves, and the interior of the annular groove is hollow.
[0009] Preferably, an air pump slurry hopper is fixedly assembled on the right side of the upper half of the bracket, a mounting head is fixedly connected to the bottom end of the air pump slurry hopper, and a mold tube is assembled to the bottom end of the mounting head through a threaded connection.
[0010] Preferably, a heater is provided on the left side of the bracket, a water tank is provided in the heater, a hot water tank is fixedly connected to the right side of the top of the base, a water pipe is connected between the hot water tank and the water tank, and a water pump is installed on the water pipe.
[0011] Preferably, a servo motor is installed at the bottom end of the right side of the base, the output shaft of the servo motor is fixedly connected to a linear screw, a threaded block is sleeved on the outside of the linear screw, connecting frames are fixedly connected on both sides of the threaded block, a through slot is opened above the position of the linear screw, the connecting frame extends upward through the through slot and is fixedly connected to a porous mesh plate.
[0012] Preferably, the porous mesh plate has raised edges all around, and uniform small holes are formed inside the porous mesh plate.
[0013] Preferably, two groups of linear screws are provided in the base, and the two groups of linear screws are arranged in parallel.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the shaping device for the production of oden not only reduces the influence of the shaped food material on the shape caused by the adhesion of the sliced food material, improves the uniformity and exquisiteness of the appearance of the oden food material, realizes the production of oden in various shapes of food material such as cakes, strips, shrimps, etc., one production line can be adapted to multiple products, and realizes the water discharge of food material within the optimal time of shaping and cooking, and reduces the safety hazards of manual scooping of food material;
[0015] (1) The mold tube, driving motor, swing arm, slider, annular groove, channel, and scraper are provided. After the oden ingredients are beaten into slurry, they are poured into the slurry hopper of the air pump, and are extruded into a specific shape through the mold tube and then discharged. At this time, the driving motor drives the swing arm to swing, and the slider pushes the annular groove to move when performing a circular motion. When the annular groove turns to the right, the slice is quickly pushed to the right in the channel, and a small section of the ingredients extruded from the bottom of the mold tube is quickly cut so that it falls into the hot water tank for blanching and forming, and then resets and cuts the next group of ingredients through reciprocating movement. Through the precise control of the motor, the fixed-distance precise high-speed cutting is achieved. While ensuring the forming, due to the presence of two groups of scrapers, the slurry stained by the slices on the cut materials will be scraped off by the scrapers, reducing the influence of the shaped ingredients on the shape caused by the adhesion of the slices, thereby improving the uniformity and exquisiteness of the appearance of the oden ingredients;
[0016] (2) By providing an air pump slurry hopper, a mounting head, and a mold tube, the bottom end of the air pump slurry hopper is connected to the assembly mold tube through the mounting head, and various oden ingredients are extruded into different shapes when passing through the mold tube and are quickly cut into shape. Different mold tubes can be replaced as needed to produce oden in various shapes such as pancakes, strips, and shrimps. One production line can adapt to multiple products;
[0017] (3) A heater, a water pump, a hot water tank, a porous mesh plate, a linear screw, a servo motor, a threaded block, and a connecting frame are provided. The heater transfers the heated high-temperature boiling water to the hot water tank through the water pump, forming flowing water in the hot water tank. When the slurry food in the mold tube is cut into sections and put into the hot water tank, it is affected by the high temperature steaming and will quickly take shape and remain on the porous mesh plate. When the porous mesh plate collects a sufficient number of batches of formed food, the servo motor automatically starts, drives the linear screw to rotate, drives the threaded block to move upward, and the connecting frame connected to it lifts the porous mesh plate to separate it from the hot water tank. After filtering the water, the food is fished out. The automatic water filtering design ensures that the food is discharged from the water within the optimal time for shaping and cooking, and reduces the safety hazards of manual fishing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the top view of the groove structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the top view of the porous mesh plate of the utility model;
[0021] Figure 4 It is a front view structural schematic diagram of the porous mesh plate of the utility model.
[0022] In the figure: 1. air pump slurry hopper; 2. mounting head; 3. mold tube; 4. bracket; 5. scraper; 6. fixing bar; 7. drive motor; 8. heater; 9. water tank; 10. water pump; 11. water pipe; 12. hot water tank; 13. porous mesh plate; 14. base; 15. servo motor; 16. threaded block; 17. linear screw; 18. through groove; 19. connecting frame; 20. groove; 21. ring groove; 22. slider; 23. swing arm; 24. slice; 25. fixing screw. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example 1: Please refer to Figure 1-4 A shaping device for oden production includes a base 14 and a driving motor 7. A bracket 4 is fixedly connected to the left side of the base 14. A fixing bar 6 is fixedly connected to the lower half of the bracket 4. A driving motor 7 is arranged below the fixing bar 6. A swing arm 23 is fixedly sleeved on the output shaft of the driving motor 7. A groove 20 is provided in the fixing bar 6. A slice 24 is slidably embedded in the groove 20. An annular groove 21 is processed in the middle section of the slice 24. A slider 22 is movably sleeved on the top of the swing arm 23. The slider 22 is embedded in the annular groove 21 and moves. A scraper 5 is fixedly connected to the right side of the fixing bar 6. A fixing screw 25 is fixedly connected between the scraper 5 and the fixing bar 6. The scraper 5 is located above the slice 24. The gap between the scraper 5 and the slice 24 is less than 1 cm. The annular groove 21 is a group of semi-arc grooves, and the interior of the annular groove 21 is hollow.
[0025] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the oden ingredients are beaten into slurry and poured into the air pump slurry hopper 1, and are extruded into a specific shape through the mold tube 3 and then discharged. At this time, the driving motor 7 drives the swing arm 23 to swing, and the slider 22 pushes the annular groove 21 to move when performing a circular motion. When the annular groove 21 rotates to the right, the slice 24 is quickly pushed to the right in the groove 20, and a small section of the ingredients squeezed out from the bottom end of the mold tube 3 is quickly cut so that it falls into the hot water tank 12 for blanching and forming, and then reset and cut the next group of ingredients through reciprocating movement. Due to the presence of the two groups of scrapers 5, the slurry contaminated by the slice 24 when cutting the material will be scraped off by the scraper 5, thereby reducing the influence of the shape of the formed ingredients due to the adhesion with the slice 24.
[0026] Embodiment 2: An air pump slurry hopper 1 is fixedly mounted on the right side of the upper half of the bracket 4, a mounting head 2 is fixedly connected to the bottom end of the air pump slurry hopper 1, and a mold tube 3 is mounted on the bottom end of the mounting head 2 through a threaded connection;
[0027] The bottom end of the air pump slurry hopper 1 is connected to the assembly mold tube 3 through the mounting head 2. Various types of oden ingredients will be extruded into different shapes when passing through the mold tube 3 and are quickly cut into shape. Different mold tubes 3 can be replaced as needed to produce oden in various shapes of ingredients such as pancakes, strips, shrimps, etc.
[0028] Embodiment 3: A heater 8 is provided on the left side of the bracket 4, a water tank 9 is provided inside the heater 8, a hot water tank 12 is fixedly connected to the right side of the top of the base 14, a water pipe 11 is connected between the hot water tank 12 and the water tank 9, a water pump 10 is installed at the water pipe 11, a servo motor 15 is installed at the bottom end of the right side of the base 14, a linear screw 17 is fixedly connected to the output shaft of the servo motor 15, a threaded block 16 is sleeved on the outside of the linear screw 17, a connecting frame 19 is fixedly connected to both sides of the threaded block 16, a through slot 18 is provided above the position of the linear screw 17, the connecting frame 19 extends upward through the through slot 18 and is fixedly connected to a porous mesh plate 13, the porous mesh plate 13 has raised edges around it, and uniform small holes are provided inside the porous mesh plate 13, two groups of linear screws 17 are provided in the base 14, and the two groups of linear screws 17 are arranged in parallel;
[0029] Specifically, Figure 1 , Figure 3 and Figure 4 As shown, the heater 8 transports the heated high-temperature boiling water to the hot water tank 12 through the water pump 10, forming flowing water in the hot water tank 12. When the slurry food in the mold tube 3 is cut into sections and put into the hot water tank 12, it is quickly formed and retained on the porous mesh plate 13 due to the high-temperature steaming. When the porous mesh plate 13 collects a sufficient number of batches of formed food, the servo motor 15 automatically starts, drives the linear screw 17 to rotate, drives the threaded block 16 to move upward, and the connecting frame 19 connected thereto lifts the porous mesh plate 13 to separate it from the hot water tank 12, and the food is fished out after filtering the water.
[0030] Working principle: After the oden ingredients are beaten into slurry, they are poured into the air pump slurry hopper 1, and are extruded into a specific shape through the mold tube 3 and then discharged. At this time, the driving motor 7 drives the swing arm 23 to swing, and the slider 22 pushes the annular groove 21 to move when doing a circular motion. When the annular groove 21 turns to the right, the slicer 24 is quickly pushed to the right in the groove 20, and a small section of ingredients squeezed out from the bottom of the mold tube 3 is quickly cut so that it falls into the hot water tank 12 for hot blanching and forming, and then resets and cuts the next group of ingredients through reciprocating movement. Through the precise control of the motor, the fixed-distance precise high-speed cutting is realized, and while ensuring the forming, due to the existence of the two groups of scrapers 5, the slicer 24 is cutting the ingredients. The contaminated mud will be scraped off by the scraper 5, and the heater 8 will transport the heated high-temperature boiling water to the hot water tank 12 through the water pump 10, forming flowing water in the hot water tank 12. When the slurry food in the mold tube 3 is cut into sections and put into the hot water tank 12, it will be quickly formed and retained on the porous mesh plate 13 due to the high-temperature steaming. When the porous mesh plate 13 collects enough batches of formed food, the servo motor 15 will automatically start, drive the linear screw 17 to rotate, drive the threaded block 16 to move upward, and the connecting frame 19 connected thereto will lift the porous mesh plate 13 to make it separate from the hot water tank 12, and then filter the water and fish out the food.
[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A shaping device for producing oden, comprising a base (14) and a driving motor (7), characterized in that: The left side of the base (14) is fixedly connected with a bracket (4), the lower half of the bracket (4) is fixedly connected with a fixing bar (6), a driving motor (7) is arranged below the fixing bar (6), the output shaft of the driving motor (7) is fixedly sleeved with a swing arm (23), a groove (20) is provided in the fixing bar (6), a slice (24) is slidably embedded in the groove (20), a middle section of the slice (24) is processed with an annular groove (21), a top end of the swing arm (23) is movably sleeved with a slider (22), the slider (22) is embedded in the annular groove (21) and moves, a scraper (5) is fixedly connected to the right side of the fixing bar (6), and a fixing screw (25) is fixedly connected between the scraper (5) and the fixing bar (6).
2. The shaping device for oden production according to claim 1, characterized in that: The scraper (5) is located above the slice (24), and the gap between the scraper (5) and the slice (24) is less than 1 cm.
3. The shaping device for oden production according to claim 1, characterized in that: The annular groove (21) is a group of semi-arc grooves, and the interior of the annular groove (21) is hollow.
4. The shaping device for oden production according to claim 1, characterized in that: An air pump slurry hopper (1) is fixedly mounted on the right side of the upper half of the bracket (4); a mounting head (2) is fixedly connected to the bottom end of the air pump slurry hopper (1); and a mold tube (3) is mounted on the bottom end of the mounting head (2) via a threaded connection.
5. The shaping device for oden production according to claim 1, characterized in that: A heater (8) is arranged on the left side of the bracket (4), a water tank (9) is arranged inside the heater (8), a hot water tank (12) is fixedly connected to the right side of the top of the base (14), a water pipe (11) is connected between the hot water tank (12) and the water tank (9), and a water pump (10) is installed on the water pipe (11).
6. The shaping device for oden production according to claim 1, characterized in that: A servo motor (15) is installed at the bottom end of the right side of the base (14); the output shaft of the servo motor (15) is fixedly connected to a linear screw (17); a threaded block (16) is sleeved on the outside of the linear screw (17); connecting frames (19) are fixedly connected on both sides of the threaded block (16); a through slot (18) is provided above the position where the linear screw (17) is located; the connecting frame (19) penetrates the through slot (18), extends upward, and is fixedly connected to a porous mesh plate (13).
7. The shaping device for oden production according to claim 6, characterized in that: The edges of the porous mesh plate (13) are raised, and uniform small holes are formed inside the porous mesh plate (13).
8. The shaping device for oden production according to claim 6, characterized in that: Two groups of the linear screw rods (17) are arranged in the base (14), and the two groups of linear screw rods (17) are arranged in parallel.