Flux-cored wire pay-off device
By designing a wire laying device, the problems of lag and contamination of welding wire in welding operations are solved, the smooth wire feeding and pollution protection of welding wire are achieved, and the welding quality and efficiency are improved.
Patent Information
- Application Number
- CN202420762489.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-15
AI Technical Summary
During welding operations, flux-core welding wires are prone to reduced processing efficiency due to lag or too looseness, and the welding wire barrels are easily contaminated by foreign objects, which affects the welding quality. Especially when welding is surfacing online in complex environments, the downtime and maintenance time are tight, resulting in economic losses. .
A flux-core welding wire wire laying device is designed, including a welding wire bucket, a welding wire bucket cover, a base, a welding wire bracket and a fastening knob. It is equipped with a flange under the welding wire bucket cover, a rotary bracket and a wire outlet to ensure smooth delivery of the welding wire. and prevent foreign objects from entering.
It realizes smooth wire feeding of welding wire, avoids lag and ignition, and prevents wire barrel pollution, improves welding quality and processing efficiency, and is suitable for welding operations in various environments.
Smart Images

Figure CN222327061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a flux-cored welding wire unwinding device. Background Art
[0002] In welding operations, it is essential to use flux-cored wire. In order to prevent the flux-cored wire from getting damp and affecting the welding quality, the flux-cored wire is generally placed in a wire barrel. When using it, just open the end cover of the wire barrel. In actual use, the welding wire and the wire barrel often get stuck, or the welding wire is too loose and contacts the machine tool to cause sparks, which will greatly reduce the processing efficiency. At the same time, if the wire barrel is open, it is easy for foreign matter to mix in, the welding wire to rust, and ash to fall, thereby affecting the welding quality. Especially when performing online surfacing operations, the working site environment is complex and the downtime and maintenance time is tight. If there is a problem with the wire feeding, it will lead to a decrease in processing efficiency, affect the overall production plan, and cause economic losses. Therefore, during the welding operation, a flux-cored wire release device that can solve the above problems is needed. Utility Model Content
[0003] The utility model aims to provide a flux-cored welding wire unwinding device, which can realize stable wire feeding without jamming during welding operation, and can prevent foreign matter from mixing into the welding wire barrel.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A flux-cored welding wire unwinding device comprises a welding wire barrel, a welding wire barrel cover, a base, a welding wire bracket and a fastening knob; a lower flange of the welding wire barrel cover is provided at the lower part of the welding wire barrel cover, and the welding wire barrel cover is embedded on the upper part of the welding wire barrel through the lower flange of the welding wire barrel cover; the base is installed on the welding wire barrel cover; the welding wire bracket is rotatably installed on the base, and the welding wire bracket is fastened to the base using the fastening knob; a circular wire barrel cover wire outlet is provided at the top end of the welding wire barrel cover; and a circular bracket wire outlet is provided at the top end of the welding wire bracket.
[0006] The above-mentioned flux-cored welding wire unwinding device, the base includes a base body and a groove seat; the groove seat is fixed on the base body, a groove is provided on the groove seat, and a screw hole is provided in the center of the groove seat; the bolt on the tightening knob is screwed into the screw hole to tighten the lower end of the welding wire bracket.
[0007] In the above-mentioned flux-cored welding wire unwinding device, the shape of the groove matches the cross-sectional shape of the welding wire support.
[0008] The utility model has the following advantages:
[0009] The welding wire unwinding device of the utility model is provided with a welding wire barrel cover at the upper end of the welding wire barrel. The welding wire bracket is adjusted to a suitable angle and fixed by tightening knobs on both sides of the welding wire barrel cover. The welding wire comes out through the wire outlet of the welding wire barrel cover and goes out through the wire outlet of the bracket to realize the wire unwinding process. The angle of the welding wire bracket is adjustable and can be applied to welding operations in various environments. The wire comes out smoothly without jamming. After the wire comes out, there will be no sparking phenomenon after the welding wire touches the conductor. The welding wire barrel cover can prevent foreign matter, dust, liquid, etc. from entering the welding wire barrel to contaminate the welding wire, especially in a humid environment, and can play a moisture-proof role for the remaining welding wire after opening. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0011] Figure 2 This is a schematic diagram of the use of the utility model on a welding machine;
[0012] Figure 3 This is a schematic diagram of the utility model when used for handheld welding;
[0013] Figure 4 This is an enlarged view of the base;
[0014] The numbers in the figure respectively represent: 1. welding wire barrel, 2. welding wire barrel cover, 3. base, 4. welding wire bracket, 5. lower flange of welding wire barrel cover, 6. fastening knob, 7. wire outlet of welding wire barrel cover, 8. wire outlet of bracket, 9. welding wire, 10. machine tool welding gun, 11. handheld welding gun, 3-1. base body, 3-2. groove seat, 3-3. groove, 3-4. screw hole. DETAILED DESCRIPTION
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0016] The utility model discloses a flux-cored welding wire unwinding device, such as Figure 1 As shown, the wire barrel cover 2 is cone-shaped, and bases 3 are installed on both sides of the wire barrel cover 2. The lower part of the wire barrel cover 2 is provided with a wire barrel cover lower flange 5. The outer diameter of the wire barrel cover lower flange 5 matches the inner diameter of the wire barrel 1, so that the wire barrel cover lower flange 5 is embedded in the wire barrel 1. In order to increase stability, the two can be fixed by buckles or fasteners. The wire barrel cover 2 prevents foreign matter from mixing into the wire barrel. When the welding working environment is relatively humid, it can prevent the flux-cored welding wire in the wire barrel from getting damp.
[0017] The utility model discloses a flux-cored welding wire unwinding device, wherein a welding wire support 4 is installed on a base 3, and a support wire outlet 8 is provided at the upper end of the welding wire support 4. The welding wire support 4 can be rotated to adjust the direction of the support wire outlet 8. After rotation and adjustment, a tightening knob 6 is used to tighten the support.
[0018] The utility model discloses a flux-cored welding wire unwinding device, wherein the base 3 comprises a base body 3-1 and a groove seat 3-2, and a groove 3-3 is provided on the groove seat 3-2. Figure 4 As shown, the lower end of the welding wire bracket 4 is a circular ring, which can be rotatably sleeved on the central boss of the groove seat 3-2, and a part of the lower end of the welding wire bracket 4 close to the circular ring is embedded in the groove 3-3, and the bolt on the tightening knob 6 is screwed into the screw hole 3-4 to fasten the welding wire bracket 4 to the base 3.
[0019] The utility model discloses a flux-cored welding wire unwinding device, such as Figure 2 As shown in the figure, it is a schematic diagram of the use of the utility model on a welding machine. The welding wire barrel 1 is placed on one side of the welding machine. The wire outlet 8 on the welding wire bracket 4 can be directed upward or adjusted to the direction of the machine welding gun 10. According to the actual situation of the welding site, it is convenient for the welding wire 9 to be smoothly fed and not to touch the nearby conductors. Figure 3 As shown, it is a schematic diagram of the use of the handheld welding of the utility model. When using the handheld welding gun 11 for welding, in order to facilitate the wire 9 to be output, the wire holder 4 is adjusted so that the wire outlet 8 of the holder is facing the work site.
Claims
1. A flux-cored welding wire unwinding device, characterized in that: The invention comprises a welding wire barrel (1), a welding wire barrel cover (2), a base (3), a welding wire support (4), and a fastening knob (6); the lower part of the welding wire barrel cover (2) is provided with a welding wire barrel cover lower flange (5), and the welding wire barrel cover (2) is embedded in the upper part of the welding wire barrel (1) through the welding wire barrel cover lower flange (5); the base (3) is installed on the welding wire barrel cover (2); the welding wire support (4) is rotatably installed on the base (3), and the welding wire support (4) is fastened to the base (3) using the fastening knob (6); a circular welding wire barrel cover wire outlet (7) is provided at the top end of the welding wire barrel cover (2); and a circular support wire outlet (8) is provided at the top end of the welding wire support (4).
2. A flux-cored welding wire unwinding device according to claim 1, characterized in that: The base (3) comprises a base body (3-1) and a groove seat (3-2); the groove seat (3-2) is fixed on the base body (3-1), a groove (3-3) is provided on the groove seat (3-2), and a screw hole (3-4) is provided at the center of the groove seat (3-2); a bolt on the tightening knob (6) is screwed into the screw hole (3-4) to tighten the lower end of the welding wire bracket (4).
3. A flux-cored welding wire unwinding device according to claim 2, characterized in that: The profile of the groove (3-3) matches the cross-sectional profile of the welding wire support (4).