Discharging device for ultrasonic cleaning machine
By designing an automated ultrasonic cleaning machine discharge device, the problems of low efficiency and poor quality of manual discharge of powder metallurgy workpieces are solved, and efficient and automated workpiece discharge and collection are achieved, ensuring the improvement of workpiece quality.
Patent Information
- Application Number
- CN202421220057.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the ultrasonic cleaning and drying of powder metallurgy workpieces, manual material removal efficiency is low, labor intensity is high, and it is easy to cause secondary pollution, affecting the quality of the workpiece.
A discharge device for ultrasonic cleaning machine is designed, including a rack, mesh belt conveyor, cleaning frame, discharge track, automatic plate extraction mechanism, discharge table, barrier plate, pressure sensor and driving mechanism to realize automated workpieces Discharge and collect, ensuring that the bottom of the cleaning frame is removable and automatically removes the base plate, and automatically locates and conveys the workpiece to the collection box.
It improves the discharge efficiency, reduces labor intensity, ensures excellent workpiece quality, realizes a high degree of automation of automatic discharge process, and avoids pollution and damage caused by manual manual operation.
Smart Images

Figure CN222330874U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ultrasonic cleaning machines, and more specifically, relates to a discharging device for ultrasonic cleaning machines. Background Art
[0002] In powder metallurgy production, due to the influence of the molding process and the metalworking fluid and other grease liquids used in the processing process, the surface of the finished powder metallurgy workpiece will be attached with oil, cutting chips, dust and other impurities, which are difficult to completely remove even after the burrs are removed. Because powder metallurgy workpieces involve many special-shaped structural parts, manual cleaning is difficult to clean the inside of the special-shaped structural parts and cannot meet the cleaning requirements. Therefore, ultrasonic cleaning machines or ultrasonic cleaning lines are now mostly used to clean the powder metallurgy workpieces placed in the cleaning frame; however, when a large number of powder metallurgy workpieces are ultrasonically cleaned and dried and transported by mesh belt conveyors, When it reaches the discharge port, due to the bottom plate frame at the bottom of the cleaning frame, the workpieces cannot all fall into the collection box at the discharge port with the mesh belt conveyor. It is often necessary to manually take out the powder metallurgy workpieces from the cleaning frame one by one and align and stack them in the collection box, which is time-consuming and labor-intensive. In the process of manually grabbing the workpieces, the workpieces are prone to fall and be damaged due to failure to grasp the workpieces tightly, resulting in problems affecting the discharge efficiency and workpiece quality. In addition, manual grabbing will affect the cleanliness of the powder metallurgy workpieces and easily cause secondary pollution, thereby affecting the quality of the powder metallurgy workpieces, resulting in low discharge efficiency, high labor intensity and poor workpiece quality. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model aims to provide a discharging device for an ultrasonic cleaning machine, which has the advantages of high discharging efficiency, low labor intensity and good workpiece quality.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A discharging device for an ultrasonic cleaning machine comprises a frame, a mesh belt conveyor is installed on the frame, a cleaning frame for placing workpieces is arranged on the mesh belt conveyor; the bottom of the cleaning frame is an open end, and a bottom plate for supporting the bottom of the workpiece is inserted and slidably inserted at the lower end; a plate taking hole for the bottom plate to slide out of the cleaning frame is opened on one side of the cleaning frame; a discharging track and a collection box are arranged in sequence along the conveying direction on the outer side of the output end of the mesh belt conveyor; the discharging track is arranged downwardly in a direction close to the collection box, and is equipped with a bottom plate for automatically taking out and recovering the bottom plate An automatic plate taking mechanism; the output end of the discharging track is rotatably connected to a unloading table whose upper end surface is flush with its upper end inclined surface; the unloading table is provided with a unloading hole for unloading all workpieces in the cleaning frame and an automatic opening and closing door that seals the unloading hole; a blocking plate that blocks the cleaning frame to the unloading hole is installed on the unloading table; a pressure sensor is connected to the blocking plate; the frame is provided with a first driving mechanism that drives the unloading table to rotate to the upper end parallel to the upper end of the collecting box; a second driving mechanism that drives the collecting box to move to the position directly below the unloading hole is provided on one side of the frame.
[0006] Further configuration: the discharging track includes a group of upper transmission rollers and lower transmission rollers with the same diameter and arranged at equal intervals, both ends of the upper transmission rollers and both ends of the lower transmission rollers are rotatably connected to both sides of the frame; the gaps between adjacent lower transmission rollers are provided with long plates for supporting the workpiece and the bottom of the cleaning frame, both ends of the long plates are fixedly connected to both sides of the frame, the automatic plate taking mechanism is located outside the side of the upper transmission roller close to the long plate, the upper transmission rollers, the lower transmission rollers and the long plate together form a conveying surface for the cleaning frame to slide toward the unloading table, the angle between the conveying surface and the horizontal plane is in the range of 6° to 10°, both sides of the cleaning frame are connected with slide rails, and both sides of the upper transmission rollers and both sides of the lower transmission rollers are provided with sliding grooves for the slide rails to slide along the length direction of the discharging track.
[0007] Further configuration: a partition is detachably installed in the cleaning frame, the partition is provided with a plurality of limit holes for the workpieces to pass through, slide grooves are provided on both inner sides of the cleaning frame close to the long sides of the discharge track, both sides of the bottom plate are slidably inserted into the slide grooves along the workpiece conveying direction, the front side of the slide groove is connected to the plate taking hole, the bottom plate is provided with a group of filtrate grooves for the cleaning liquid to flow out, and the upper groove and the lower groove of the filtrate groove are both provided with arc portions.
[0008] Further configuration: the automatic plate taking mechanism includes a long rod resting against the outside of the front side of the cleaning frame and a group of material taking baffles for blocking the long rod from moving downward along the length of the discharging track, a group of the material taking baffles are respectively mounted on both sides of the upper section of the discharging track, the plate taking hole is arranged on the front side of the cleaning frame, the length of the long rod is greater than the bottom edge length of the front side of the cleaning frame; the front side of the bottom plate passes through the plate taking hole and is fixedly connected to the long rod, the upper section of the discharging track is provided with a material unloading groove for the long rod and the bottom plate to fall and be recovered, the material unloading groove is located between the sliding grooves of the same group; the distance D between the rear groove wall of the material unloading groove and the front side surface of the material taking baffle is greater than the length L of the bottom plate, and is less than or equal to the distance B between the front outer wall of the cleaning frame and the rear inner wall of the cleaning frame.
[0009] Further arrangement: a recovery box for recovering the bottom plate is provided below the upper section of the discharge track, rollers and a push rod are provided at the bottom and one side of the recovery box respectively, a feed port communicating with the bottom of the discharge trough is provided at the upper end of the recovery box, a group of guide plates inclined upward away from the two sides of the feed port are installed on both sides of the feed port, a buffer plate for placing the bottom plate is provided in the recovery box, and a buffer spring is connected between the bottom of the buffer plate and the bottom of the recovery box.
[0010] Further configuration: the automatic opening and closing door includes a sealing plate for sealing the unloading hole and a translational driving mechanism for driving the sealing plate to slide back and forth along the width direction of the unloading platform, long sliding blocks are fixedly connected on both sides of the sealing plate, and a group of sliding grooves for the long sliding blocks to slide along the width direction of the unloading platform are opened in the unloading platform; the length direction of the sliding groove is parallel to the width direction of the discharging track, and is connected to the opposite side walls of the unloading hole; the translational driving mechanism is installed on the frame, the sealing plate is fixedly connected with a push block, and the driving end of the translational driving mechanism is connected to the push block, and a clearance hole for the sealing plate and the long sliding block to slide outside the unloading platform is opened on one side of the unloading platform.
[0011] The cam is provided with a plurality of sliding plates, each of which is provided with a plurality of sliding plates, and the plurality of sliding plates are provided with a plurality of sliding plates respectively.
[0012] Further arrangement: the second driving mechanism includes a receiving platform installed directly below the unloading platform and a second conveyor for conveying the collection box; the second conveyor is located on the other side of the unloading platform, and the conveying direction is parallel to the conveying direction of the mesh belt conveyor; the receiving platform is located on one side of the second conveyor, and the upper end face is flush with the upper conveying end face of the second conveyor, the receiving platform is installed with a group of limit plates to prevent the collection box from shaking, the push block is fixedly connected to the side of the bottom of the sealing plate away from the give way hole, the translation drive mechanism includes a translation cylinder and a reset spring connected between the unloading platform and the push block, the top rod of the translation cylinder is connected to the upper lifting cylinder, and the top rod of the upper lifting cylinder is connected to a push plate for pushing the push block and the collection box; the push plate is arranged in a U-shape, and the two vertical sections are parallel to the conveying direction of the second conveyor; the push plate is installed with a photoelectric switch for detecting the collection box.
[0013] Further configuration: a buffer pad is connected to the bottom of the collection box, a positioning plate is arranged on the buffer pad, a groove for placing the workpiece is opened on the positioning plate, positioning columns are connected to the four sides of the bottom of the collection box, and positioning holes for the positioning columns to pass through are opened on the four sides of the positioning plate.
[0014] Further arrangement: the first driving mechanism includes a group of telescopic cylinders, support rods are fixedly connected to both sides of the bottom of the unloading platform, the unloading hole and the automatic opening and closing door are located between the support rods and the bottom of the discharge track, the bottom of the support rod is rotatably connected to the top rod of the telescopic cylinder, the bottom of the telescopic cylinder is located below the bottom output end of the discharge track, and the bottom of the telescopic cylinder is rotatably connected to the frame.
[0015] In summary, the utility model realizes the function of detachable bottom of the cleaning frame through the cleaning frame, the plate taking hole and the bottom plate; through the discharging track, the discharging track is inclined downward in the direction away from the mesh belt conveyor, which plays a role in preliminary automatic discharging and conveying of the workpiece and the cleaning frame; before the workpiece slides out of the discharging track, the automatic plate taking mechanism is used to automatically take out and recycle the bottom plate from the cleaning frame through the plate taking hole; through the unloading table and the blocking plate, since the upper end surface of the unloading table is flush with the upper end inclined surface of the unloading track, under the action of gravity, the workpiece automatically slides down to the unloading hole and the automatic opening and closing door on the unloading table with the cleaning frame without the bottom plate, which plays a role in The cleaning frame of the workpiece is automatically discharged and transported for secondary discharge and preliminary positioning; the unloading table with the cleaning frame is automatically rotated to be parallel to the collection box through the pressure sensor and the first driving mechanism, so as to perform secondary positioning of the workpiece and the cleaning frame; the second driving mechanism, the collection box, the unloading hole and the automatic opening and closing door are used to move the collection box to the bottom of the unloading hole, and the opening of the unloading hole is controlled by the automatic opening and closing door. Under the action of gravity, all the workpieces in the cleaning frame fall into the collection box through the unloading hole at the same time, and then the second driving mechanism drives the workpiece and the collection box to reset, so as to automatically and quickly discharge all the workpieces in the cleaning frame;
[0016] The overall automation is high, saving time and effort. During the automatic unloading process, it integrates multiple functions such as automatic unloading and conveying, automatic removal of the bottom plate of the cleaning frame, automatic positioning unloading and automatic loading of the workpieces all at once. It has the advantages of high unloading efficiency, good workpiece quality and low labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the first embodiment of the utility model;
[0018] Figure 2 This is a partial exploded view of the first embodiment of the utility model;
[0019] Figure 3 It is a partial structural schematic diagram of the first embodiment of the utility model;
[0020] Figure 4 It is a partial cross-sectional view of the first embodiment of the utility model;
[0021] Figure 5 This is a structural schematic diagram of the working state of the automatic plate taking mechanism in the first embodiment of the utility model;
[0022] Figure 6 This is a schematic diagram of the overall structure of the second embodiment of the present utility model;
[0023] Figure 7 It is a partial structural schematic diagram of the second embodiment of the present utility model;
[0024] Figure 8 It is a partial cross-sectional view of the unloading table and the second driving mechanism of the second embodiment of the utility model.
[0025] In the figure: 1, frame; 2, mesh belt conveyor; 3, discharge track; 4, collection box; 5, cleaning frame; 6, bottom plate; 7, plate taking hole; 8, unloading platform; 9, blocking plate; 10, upper transmission roller; 11, lower transmission roller; 12, long plate; 13, slide rail; 14, sliding groove; 15, partition; 16, limit hole; 17, slide groove; 18, filtrate channel; 19, unloading hole; 20, long rod; 21, material taking baffle; 22, unloading channel; 23, recovery box; 24, feed port; 25, guide plate; 26, buffer plate; 27, buffer spring; 28, sealing plate; 29 , long slider; 30, sliding groove; 31, push block; 32, give way hole; 33, translation cylinder; 34, reset spring; 35, trolley; 36, support plate; 37, screw guide rail; 38, fixed plate; 39, sliding plate; 40, limit slot; 41, lower lifting cylinder; 42, limit slot; 43, receiving table; 44, second conveyor; 45, limit plate; 46, upper lifting cylinder; 47, push plate; 48, photoelectric switch; 49, buffer pad; 50, positioning plate; 51, groove; 52, positioning column; 53, positioning hole; 53, telescopic cylinder; 54, support rod. DETAILED DESCRIPTION
[0026] In order to explain the technical content, purpose and effect of the utility model in detail, the following is a description of the embodiments and the accompanying drawings. It should be noted that the words "upper" and "lower" used in the following description refer to the attached Figure 1 and Figure 4 In the directions, the words "bottom" and "top" refer to the Figure 1 and Figure 4 In the direction toward the geometric center of a specific component, the "front side" and "rear side" mentioned in the text, the direction from "front" to "rear" in the "front side" and "rear side" is the same as the direction from "front" to "rear" in the Figure 4 The conveying direction F of the workpiece is the same.
[0027] The most critical concept of the utility model is that the function of the detachable bottom of the cleaning frame 5 is realized through the cleaning frame 5, the plate taking hole 7 and the bottom plate 6; through the discharge track 3 and the automatic plate taking mechanism, and the discharge track 3 is inclined downward in the direction away from the mesh belt conveyor 2, it plays a role in automatically taking out and recycling the bottom plate 6 while performing preliminary automatic discharge and transportation of the workpiece and the cleaning frame 5; through the unloading platform 8 and the blocking plate 9, it is convenient for the workpiece to automatically slide down to the unloading position of the unloading platform 8 with the cleaning frame 5 without the bottom plate 6, which plays a role in automatic secondary discharge and transportation and preliminary positioning of the cleaning frame 5 equipped with the workpiece; through the pressure sensor and the first driving mechanism, it plays a role in secondary positioning of the workpiece and the cleaning frame 5; through the second driving mechanism and the collecting box 4, it plays a role in moving the collecting box 4 to the right below the unloading hole 19; through the unloading hole 19 and the automatic opening and closing door, it plays a role in automatically and quickly discharging all the workpieces in the cleaning frame 5 once;
[0028] The utility model has a high overall automation degree, and integrates multiple functions such as automatic discharging and conveying, automatic removal of the bottom plate 6 of the cleaning frame 5, automatic positioning and discharging, and automatic loading of all workpieces at one time, so that all workpieces can be automatically discharged into the collection box 4 at one time, accurately and quickly, without the need for manual workpiece removal from the cleaning frame 5 one by one and stacking them in the collection box 4, which saves time and effort, and at the same time, avoids secondary contamination of the workpiece due to manual grasping of the workpiece, or damage to the workpiece and reduced discharging speed due to manual failure to grasp the workpiece tightly, and has the advantages of high discharging efficiency, good workpiece quality and low labor intensity as a whole.
[0029] Please refer to Figures 1 to 8 As shown, a discharging device for an ultrasonic cleaning machine comprises a frame 1, a mesh belt conveyor 2 is installed on the frame 1, a cleaning frame 5 for placing workpieces is arranged on the mesh belt conveyor 2; the cleaning frame 5 has an open bottom, and a bottom plate 6 for supporting the bottom of the workpiece is inserted and slidably inserted at the lower end; a plate taking hole 7 for the bottom plate 6 to slide out of the cleaning frame 5 is opened on one side of the cleaning frame 5; a discharging track 3 and a collecting box 4 are arranged in sequence along the conveying direction at the outer side of the output end of the mesh belt conveyor 2; the discharging track 3 is arranged downwardly in a direction close to the collecting box 4, and is equipped with an automatic tool for automatically taking out and recovering the bottom plate 6 Movable plate mechanism; the output end of the discharging track 3 is rotatably connected to a discharge table 8 whose upper end surface is flush with its upper end inclined surface; the discharge table 8 is provided with a discharge hole 19 for discharging all workpieces in the cleaning frame 5 and an automatic opening and closing door for sealing the discharge hole 19; a blocking plate 9 is installed on the discharge table 8 to block the cleaning frame 5 to the discharge hole 19; a pressure sensor is connected to the blocking plate 9; the frame 1 is provided with a first driving mechanism for driving the discharge table 8 to rotate to the upper end parallel to the upper end of the collecting box 4; a second driving mechanism for driving the collecting box 4 to move to the position directly below the discharge hole 19 is provided on one side of the frame 1.
[0030] From the above description, it can be known that after the powder metallurgy workpiece is cleaned and dried by the ultrasonic cleaning machine, the workpiece is transported to the top of the discharge track 3 by the mesh belt conveyor 2 along with the cleaning frame 5. First, through the discharge track 3, since the discharge track 3 is inclined downward in the direction away from the mesh belt conveyor 2, under the action of gravity, the cleaning frame 5 containing the workpiece automatically tilts and slides downward on the discharge track 3, which plays a role in the preliminary automatic transportation of the workpiece and the cleaning frame 5; before the workpiece slides to the lower section of the discharge track 3, the bottom plate 6 is automatically taken out from the cleaning frame 5 through the plate taking hole 7 through the automatic plate taking mechanism and the plate taking hole 7 and recycled for the next use. Since the bottom of the cleaning frame 5 is an open end, the bottom of all the workpieces in the cleaning frame 5 falls to contact with the upper end inclined surface of the discharge track 3, which plays a role in automatically taking out the bottom plate 6 in the cleaning frame 5;
[0031] When the cleaning frame 5 of the removed bottom plate 6 slides out of the output end at the bottom of the discharge track 3, it passes through the unloading platform 8 and the blocking plate 9. Since the upper end surface of the unloading platform 8 is flush with the upper end inclined surface of the unloading track 3, under the action of gravity, the cleaning frame 5 with the removed bottom plate 6 and the workpiece automatically slides downward on the unloading platform 8 until the cleaning frame 5 slides down to the blocking plate 9, and the blocking plate 9 is used to stop the cleaning frame 5 at the unloading position of the unloading platform 8, that is, the unloading hole 19 and the automatic opening and closing door, to prevent the cleaning frame 5 from sliding out of the range of the unloading hole 19, thereby playing the role of automatic secondary transportation and preliminary positioning of the cleaning frame 5 loaded with the workpiece; then, through the pressure sensor and the first driving mechanism, the pressure sensor detects a pressure signal of the cleaning frame 5 sliding down to the blocking plate 9 on the unloading platform 8, and sends the pressure signal to the external control system, and the external control system controls the first driving mechanism to start, and the first driving mechanism drives the unloading platform 8 to rotate to be parallel to the upper end of the collecting box 4, thereby playing the role of secondary positioning of the workpiece and the cleaning frame 5;
[0032] Afterwards, through the second driving mechanism, the collection box 4, the discharge hole 19 and the automatic opening and closing door, the second driving mechanism is started first, and the second driving mechanism drives the collection box 4 to move to the bottom of the discharge hole 19, and then the automatic opening and closing door is started. The automatic opening and closing door opens, and under the action of gravity, all the workpieces in the cleaning frame 5 fall into the collection box 4 through the discharge hole 19 at the same time. Afterwards, the second driving mechanism drives the collection box 4 filled with workpieces to reset in the direction away from the discharge hole 19, which plays the role of discharging all the workpieces in the cleaning frame 5 at one time; finally, the empty cleaning frame 5 is moved out of the discharge table 8 for recycling by an external manipulator or manually, so that it can be placed in the ultrasonic cleaning machine for reuse next time.
[0033] Furthermore, the discharge track 3 includes a group of upper transmission rollers 10 and lower transmission rollers 11 with the same diameter and arranged at equal intervals. Both ends of the upper transmission rollers 10 and both ends of the lower transmission rollers 11 are rotatably connected to both sides of the frame 1; the gaps between adjacent lower transmission rollers 11 are provided with long plates 12 for supporting the workpiece and the bottom of the cleaning frame 5, and both ends of the long plates 12 are fixedly connected to both sides of the frame 1, and the automatic plate taking mechanism is located outside the side of the upper transmission roller 10 close to the long plates 12. The upper transmission rollers 10, the lower transmission rollers 11 and the long plates 12 jointly form a conveying surface for the cleaning frame 5 to slide down toward the unloading table 8, and the angle between the conveying surface and the horizontal plane is in the range of 6° to 10°. Both sides of the cleaning frame 5 are connected with slide rails 13, and both sides of the upper transmission rollers 10 and both sides of the lower transmission rollers 11 are provided with sliding grooves 14 for the slide rails 13 to slide along the length direction of the discharge track 3.
[0034] From the above description, it can be known that when the workpiece is transported to the discharge track 3 by the mesh belt conveyor 2 along with the cleaning frame 5, under the action of gravity, the cleaning frame 5 enters the conveying surface, and the cleaning frame 5 is first slid and transported in the direction close to the lower transmission roller 11 through a group of upper transmission rollers 10. Without using additional driving force, it can ensure that the cleaning frame 5 slides down smoothly while reducing the friction between the upper section of the discharge track 3 and the bottom of the cleaning frame 5. When the cleaning frame 5 is about to slide down and be transported to the lower transmission roller 11 and the long board 12, the automatic board taking mechanism automatically takes out the bottom plate 6 from the cleaning frame 5 through the board taking hole 7 and recycles it. The cleaning frame 5 without the bottom plate 6 slides down to the long board 12 and the lower transmission roller 11, and the workpiece without the bottom plate 6 is supported by the long board 12 and the lower transmission roller 11. The long board 12 avoids In order to prevent the bottom part of the workpiece from being stuck in the gap between adjacent lower transmission rollers 11, the friction between the lower section of the discharge track 3 and the cleaning frame 5 and the bottom of the workpiece is reduced through the rotation of the lower transmission roller 11, while the cleaning frame 5 without the bottom plate 6 and the workpiece in the cleaning frame 5 are smoothly slid and conveyed toward the unloading platform 8, thereby realizing the automatic secondary discharge conveying and preliminary positioning of the cleaning frame 5 containing the workpiece; by setting the conveying surface to have an angle range of 6° to 10° with the horizontal plane, it is avoided that the cleaning frame 5 has a large impact force on the blocking plate 9 due to the large sliding speed of the cleaning frame 5, causing the workpiece to fly out of the cleaning frame 5 or the cleaning frame 5 and the workpiece to be damaged by collision, thereby further ensuring the quality of the workpiece and improving the discharge efficiency.
[0035] Furthermore, a partition 15 is detachably installed in the cleaning frame 5, and a plurality of limit holes 16 are provided on the partition 15 for the workpieces to be inserted. Slide grooves 17 are provided on both inner sides of the long sides of the cleaning frame 5 close to the discharge track 3. Both sides of the bottom plate 6 are slidably inserted into the slide grooves 17 along the workpiece conveying direction. The front side of the slide groove 17 is connected to the plate taking hole 7. The bottom plate 6 is provided with a group of filtrate grooves 18 for the cleaning liquid to flow out, and the upper and lower grooves of the filtrate grooves 18 are both provided with arc portions.
[0036] As can be seen from the above description, the workpieces are inserted into the limiting holes 16 through the partitions 15 and the limiting holes 16, which plays the role of separating and positioning the multiple workpieces in the cleaning frame 5, and avoiding collisions between the workpieces or tilting of the workpieces during the process of the workpieces sliding downward along the discharge track 3 and the discharge table 8 with the cleaning frame 5, or during the process of the bottom plate 6 being taken out of the cleaning frame 5, thereby affecting the workpiece quality and discharge efficiency, and playing the role of further improving the discharge efficiency and the workpiece quality; since the partition 15 is detachably installed in the cleaning frame 5, when loading workpieces of different models, it is only necessary to remove the partition 15 and replace it with a partition 15 with a corresponding model of limiting holes 16;
[0037] By providing the slide grooves 17 for sliding and plugging on both sides of the bottom plate 6, it is ensured that a part of the bottom plate 6 located in the cleaning frame 5 always slides smoothly along the workpiece conveying direction, and it is avoided that during the process of taking the bottom plate 6 out of the cleaning frame 5, a part of the bottom plate 6 located in the cleaning frame 5 is tilted and the supporting force of the bottom plate 6 on the bottom of the workpiece is affected, which plays a role in further ensuring the good quality of the workpiece; arc portions are provided at the upper and lower notches of the filtrate groove 18 for the outflow of the cleaning liquid, so as to avoid the sharp edge of the upper notch of the filtrate groove 18 colliding with the bottom of the workpiece when the bottom plate 6 is drawn out of the cleaning frame 5, thereby damaging the workpiece, which plays a role in further improving the quality of the workpiece.
[0038] Furthermore, the automatic plate taking mechanism includes a long rod 20 that is against the outside of the front side of the cleaning frame 5 and a group of material taking baffles 21 for preventing the long rod 20 from moving downward along the length of the discharge track 3. A group of material taking baffles 21 are respectively mounted on both sides of the upper section of the discharge track 3, and the plate taking hole 7 is arranged on the front side of the cleaning frame 5. The length of the long rod 20 is greater than the bottom edge length of the front side of the cleaning frame 5; the front side of the bottom plate 6 passes through the plate taking hole 7 and is fixedly connected to the long rod 20. The upper section of the discharge track 3 is provided with a material unloading groove 22 for the long rod 20 and the bottom plate 6 to fall and be recovered. The material unloading groove 22 is located between the sliding grooves 14 of the same group; the distance D between the rear groove wall of the material unloading groove 22 and the front side surface of the material taking baffle 21 is greater than the length L of the bottom plate 6, and is less than or equal to the distance B between the front outer wall of the cleaning frame 5 and the rear inner wall of the cleaning frame 5.
[0039] From the above description, it can be known that when the rear inner wall of the cleaning frame 5 has passed the rear groove wall of the material discharge groove 22 and has slid down to the lower section of the discharge track 3, the two ends of the long rod 20 that is against the front outside of the cleaning frame 5 contact the material fetching baffle 21. As the cleaning frame 5 continues to automatically slide down on the discharge track 3 toward the material discharge platform 8, under the action of the blocking force of the material fetching baffle 21, the long rod 20 and the bottom plate 6 are prevented from continuing to move with the cleaning frame 5. Since the distance D between the rear groove wall of the material discharge groove 22 and the front side surface of the material fetching baffle 21 is greater than the length L of the bottom plate 6, and is less than or equal to the distance B between the front outer wall of the cleaning frame 5 and the rear inner wall of the cleaning frame 5, the material discharge groove 22 is located between the sliding grooves 14 of the same group, that is, the material discharge groove 22 Located between the sliding guide rails 13 on both sides of the cleaning frame 5, there are slide grooves 17, partitions 15 and limit holes 16. During the separation of the bottom plate 6 from the cleaning frame 5, when the bottom plate 6 has not completely left the bottom of the workpiece or has just left the bottom of the workpiece, it is ensured that the workpiece is always stably placed on the bottom plate 6 or stably placed at the lower end of the discharge track 3, avoiding the workpiece without the support of the bottom plate 6 from tilting and falling into the material taking slot. After the long rod 20 drives the bottom plate 6 to completely slide out of the moving cleaning frame 5, the cleaning frame 5 has already completely slid down to the lower section of the discharge track 3. Under the action of gravity, the long rod 20 and the bottom plate 6 fall into the discharge slot 22, and fall to the outside of the discharge track 3 through the discharge slot 22 for collection, thereby automatically taking out and recovering the bottom plate 6.
[0040] Furthermore, a recovery box 23 for recovering the bottom plate 6 is provided below the upper section of the discharge track 3, and rollers and a push rod are respectively provided at the bottom and one side of the recovery box 23, and a feed port 24 communicating with the bottom of the discharge slot 22 is provided at the upper end of the recovery box 23, and a group of guide plates 25 are installed on both sides of the feed port 24, which are inclined upward in a direction away from both sides of the feed port 24, and a buffer plate 26 for placing the bottom plate 6 is provided in the recovery box 23, and a buffer spring 27 is connected between the bottom of the buffer plate 26 and the bottom of the recovery box 23.
[0041] From the above description, it can be seen that after the long rod 20 and the bottom plate 6 fall downward through the unloading slot 22, the long rod 20 and the bottom plate 6 are first adjusted by the guide plate 25, and then enter the recovery box 23 through the feed port 24, which plays the role of automatically collecting the long rod 20 and the bottom plate 6; the long rod 20 and the bottom plate 6 that fall into the recovery box 23 are buffered by the buffer plate 26 and the buffer spring 27, so as to prevent the long rod 20 and the bottom plate 6 from being damaged due to collision with the bottom of the recovery box 23, thereby protecting the long rod 20 and the bottom plate 6; when the discharge is stopped, the hand push rod is manually pushed, and under the rolling action of the roller, the recovery box 23 and the long rod 20 and the bottom plate 6 therein are easily pushed together to be reassembled with the recovered cleaning frame 5.
[0042] Furthermore, the automatic opening and closing door includes a sealing plate 28 for sealing the unloading hole 19 and a translation driving mechanism for driving the sealing plate 28 to slide back and forth along the width direction of the unloading platform 8. Long sliders 29 are fixedly connected on both sides of the sealing plate 28, and a group of sliding grooves 30 for the long sliders 29 to slide along the width direction of the unloading platform 8 are opened in the unloading platform 8; the length direction of the sliding groove 30 is parallel to the width direction of the discharge track 3, and is connected to the opposite side walls of the unloading hole 19; the translation driving mechanism is installed on the frame 1, the sealing plate 28 is fixedly connected with a push block 31, and the driving end of the translation driving mechanism is connected to the push block 31, and a clearance hole 32 for the sealing plate 28 and the long slider 29 to slide to the outside of the unloading platform 8 is opened on one side of the unloading platform 8.
[0043] From the above description, it can be known that after the first driving mechanism drives the unloading platform 8 to rotate to be parallel to the upper end of the collecting box 4, and the second driving mechanism drives the collecting box 4 to move to just below the unloading hole 19, the translation driving mechanism is started, and the driving end of the translation driving mechanism extends or contracts, driving the push block 31 and the sealing plate 28 to move. The sealing plate 28 passes through the long slider 29 in the sliding groove 30 along the width direction of the unloading platform 8 through the give way hole 32 in the direction away from the unloading hole 19 until the sealing plate 28 moves to the unloading hole 19 and is fully opened. All the workpieces in the cleaning frame 5 on the unloading platform 8 fall into the collecting box 4 through the unloading hole 19, which plays the role of automatically discharging all the workpieces into the collecting box 4 at one time; after all the workpieces have fallen into the collecting box 4, and the second driving mechanism drives the collecting box 4 to reset in the direction away from the unloading platform 8, the driving end of the translation driving mechanism is reset, driving the push block 31 and the sealing plate 28 to reset and move to re-seal the unloading hole 19, which plays the role of automatically controlling the opening and closing of the unloading hole 19.
[0044] Furthermore, the second driving mechanism includes a trolley 35, a support plate 36 for stacking multiple layers of workpieces, and a group of screw guide rails 37 for driving the support plate 36 to rise and fall. A sliding plate 39 is fixedly connected between the sliders of a group of screw guide rails 37 and the opposite sides of the support plate 36. Limiting grooves 40 for the sliding plate 39 to rise and fall are provided on the opposite sides of the collection box 4. The support plate 36 slides up and down and is connected in the collection box 4. The trolley 35 slides up and down and is connected with a fixed plate 38. The collection box 4 and the screw guide rails 37 are both installed on the fixed plate 38. A lower lifting cylinder 41 is provided under the unloading table 8. The trolley 35 is provided with a through hole, and a limiting groove 42 is provided at the bottom of the fixed plate 38; the top rod of the lower lifting cylinder 41 passes through the through hole and abuts against the limiting groove 42. The translation driving mechanism is a group of translation cylinders 33; one side of the sealing plate 28 passes through the give way hole 32 and is fixedly connected to the top rod of the translation cylinder 33 through the push block 31.
[0045] As can be seen from the above description, after the first driving mechanism drives the blanking table 8 to rotate until it is parallel to the upper end of the collection box 4, first, the motor of the screw guide rail 37 starts, driving the slider of the screw guide rail 37 to move upward in the direction close to the blanking table 8, thereby driving the sliding plate 39 to move upward in a fixed direction in the limit through groove 40 in the direction close to the blanking table 8, and further driving the support plate 36 to rise to the preset highest position in the collection box 4. Then, the lower lifting cylinder 41 is started, and the ejector rod of the lower lifting cylinder 41 extends, driving the fixing plate 38 to rise, thereby driving the screw guide rail 37 and the collection box 4 to rise together in the direction close to the blanking table 8 until the upper end surface of the collection box 4 contacts the bottom end surface of the blanking table 8. Then, the translation cylinder 33 is started, and the ejector rod of the translation cylinder 33 extends, driving the push block 31 and the sealing plate 28 to move away from the blanking table 8 until the blanking hole 19 is completely opened. After all the workpieces in the cleaning frame 5 fall through the blanking hole 19 onto the support plate 36, the ejector rod of the translation cylinder 33 resets, driving the push block 31 and the sealing plate 28 to reset to seal the blanking hole 19 again. The motor of the screw guide rail 37 rotates in the reverse direction, and the slider of the screw guide rail 37 drives the sliding plate 39 and the support plate 36 to move downward by a preset fixed value to facilitate the loading of all the workpieces in the next cleaning frame 5. After the workpieces in the next cleaning frame 5 fall onto the support plate 36, repeat the above action of the screw guide rail 37 driving the support plate 36 to descend by a preset fixed value until the collection box 4 is full. Replace the next empty collection box 4, and use the trolley 35 to push the collection box 4 filled with workpieces to the next process.
[0046] Further, the second driving mechanism includes a receiving table 43 installed directly below the blanking table 8 and a second conveyor 44 for conveying the collection box 4; the second conveyor 44 is located on the other side of the blanking table 8, and the conveying direction is parallel to the conveying direction of the mesh belt conveyor 2; the receiving table 43 is located on one side of the second conveyor 44, and the upper end surface is flush with the upper conveying end surface of the second conveyor 44. A set of limiting plates 45 for preventing the collection box 4 from shaking are installed on the receiving table 43. The push block 31 is fixedly connected to the bottom of the sealing plate 28 on the side away from the让位孔32. The translation driving mechanism includes a translation cylinder 33 and a return spring 34 connected between the blanking table 8 and the push block 31. The ejector rod of the translation cylinder 33 is connected to an upper lifting cylinder 46, and the ejector rod of the upper lifting cylinder 46 is connected to a push plate 47 for pushing the push block 31 and the collection box 4; the push plate 47 is arranged in a U shape, and the two vertical sections are parallel to the conveying direction of the second conveyor 44; a photoelectric switch 48 for detecting the collection box 4 is installed on the push plate 47.
[0047] It should be noted that there is an unclear "让位孔32" in the original text. You may need to check and correct it according to the actual situation.From the above description, it can be known that after the first driving mechanism drives the unloading platform 8 to rotate to be parallel to the upper end of the collecting box 4, the receiving platform 43 rotates upward together with the unloading platform 8 to be flush with the second conveyor 44, and the second conveyor 44 starts, driving the collecting box 4 to be transported in the direction close to the receiving platform 43 until the collecting box 4 is transported close to the receiving platform 43. The photoelectric switch 48 sends a signal of detecting the presence of the collecting box 4 to the external control system (not shown in the figure, the full text is the same), and the external control system first controls the upper lifting cylinder 46 to start, and the top rod of the upper lifting cylinder 46 is extended, driving the push plate 47 to descend in the direction close to the second conveyor 44 until the collecting box 4 is located between the two vertical sections of the push plate 47, and starts the translation cylinder 33. The top rod of the translation cylinder 33 is extended, driving the push plate 47 to push the collecting box 4 to move on the receiving platform 43, and the push plate 47 is close to the unloading platform 8. The vertical section is used to push the push block 31 toward the clearance hole 32 until the discharge hole 19 is fully opened. At this time, the collection box 4 is located directly below the discharge hole 19. After all the workpieces fall into the collection box 4, the translation cylinder 33 drives the push block 31 and the collection box 4 filled with workpieces to reset and move to the second conveyor 44. The upper lifting cylinder 46 drives the push plate 47 to rise, and the collection box 4 with workpieces is transported to the next process along the second conveyor 44. Under the rebound force of the reset spring 34, the push block 31 and the sealing plate 28 move away from the clearance hole 32 to re-seal the discharge hole 19, thereby automatically controlling the opening and closing of the discharge hole 19. In addition, a limit plate 45 is provided to prevent the collection box 4 from being offset and affecting the discharge accuracy and efficiency during the process of the push plate 47 pushing the collection box 4 to move, thereby further improving the discharge efficiency.
[0048] Furthermore, a buffer pad 49 is connected to the bottom of the collection box 4, a positioning plate 50 is arranged on the buffer pad 49, a groove 51 is opened on the positioning plate 50 for placing the workpiece, and positioning columns 52 are connected to the four sides of the bottom of the collection box 4, and positioning holes 53 are opened on the four sides of the positioning plate 50 for the positioning columns 52 to pass through.
[0049] From the above description, it can be seen that when the collection box 4 is pushed to the bottom of the discharge hole 19 by the push plate 47, the bottom of the fallen workpiece is separated and limited by the groove 51 and the positioning plate 50, so as to avoid the workpieces from colliding with each other during the subsequent transportation, thereby ensuring the accuracy of workpiece discharge and protecting the workpiece; the buffer pad 49 is used to reduce the impact force generated by the workpiece when it falls on the positioning plate 50, thereby further protecting the quality of the workpiece; by providing the positioning column 52 and the positioning hole 53, when the positioning plate 50 is buffered by the buffer pad 49, it is ensured that the positioning plate 50 is slightly moved upward or downward in a directional manner, thereby further ensuring the accuracy of workpiece discharge.
[0050] Furthermore, the first driving mechanism includes a group of telescopic cylinders 53, and support rods 54 are fixedly connected to both sides of the bottom of the unloading platform 8. The unloading hole 19 and the automatic opening and closing door are located between the support rods 54 and the bottom of the discharge track 3. The bottom of the support rod 54 is rotatably connected to the top rod of the telescopic cylinder 53. The bottom of the telescopic cylinder 53 is located below the bottom output end of the discharge track 3, and the bottom of the telescopic cylinder 53 is rotatably connected to the frame 1.
[0051] From the above description, it can be seen that when the pressure sensor detects a pressure signal from the cleaning frame 5 sliding down to the blocking plate 9 on the unloading platform 8, the telescopic cylinder 53 is started, and the top rod of the telescopic cylinder 53 is extended, driving the support rod 54 to rotate the unloading platform 8 upward until the unloading platform 8 rotates to a horizontal plane, that is, the unloading platform 8 is parallel to the upper end surface of the collecting box 4, thereby playing the role of secondary positioning of the workpiece and the cleaning frame 5.
[0052] Reference Figures 1 to 5 , the first embodiment provided by the utility model is:
[0053] A discharging device for an ultrasonic cleaning machine comprises a frame 1, a mesh belt conveyor 2 is installed on the frame 1, a cleaning frame 5 for placing workpieces is arranged on the mesh belt conveyor 2, a discharging track 3 and a collecting box 4 are arranged in sequence along the conveying direction of the output end of the mesh belt conveyor 2, a discharging platform 8 is rotatably connected to the output end of the discharging track 3, the upper end surface of the discharging platform 8 is flush with the upper end inclined surface of the discharging track 3, the discharging platform 8 is provided with a discharging hole 19 and an automatic opening and closing door for sealing the discharging hole 19, a blocking plate 9 is installed on the discharging platform 8, the blocking plate 9 is used to block the cleaning frame 5 to the discharging hole 19, a pressure sensor (not marked in the figure, the same as in the whole text) is connected inside the blocking plate 9, the frame 1 is installed with a first driving mechanism for driving the discharging platform 8 to rotate to the upper end parallel to the upper end of the collecting box 4, and a second driving mechanism for driving the collecting box 4 to move to the position directly below the discharging hole 19 is arranged on one side of the frame 1;
[0054] The bottom of the cleaning frame 5 is an open end, and the lower end is slidably inserted with a bottom plate 6 for supporting the bottom of the workpiece. A plate removal hole 7 is provided on one side of the cleaning frame 5 for the bottom plate 6 to slide out of the cleaning frame 5. A partition 15 is detachably installed in the cleaning frame 5. The partition 15 is provided with a plurality of limit holes 16 for the workpiece to be inserted. Slide grooves 17 are provided on both inner sides of the long sides of the cleaning frame 5 close to the discharge track 3. Both sides of the bottom plate 6 are slidably inserted into the slide grooves 17 along the workpiece conveying direction. The front side of the slide groove 17 is connected to the plate removal hole 7. The bottom plate 6 is provided with a group of filtrate grooves 18 for the cleaning liquid to flow out. The upper and lower grooves of the filtrate grooves 18 are provided with arc portions (not marked in the figure, the same as in the full text).
[0055] The discharging track 3 is arranged downwardly in an inclined manner toward the collecting box 4, and is equipped with an automatic plate taking mechanism for automatically taking out and recovering the bottom plate 6; the discharging track 3 includes a group of upper transmission rollers 10 and lower transmission rollers 11 with the same diameter and arranged at equal intervals, and both ends of the upper transmission rollers 10 and the lower transmission rollers 11 are rotatably connected to both sides of the frame 1; the gaps between adjacent lower transmission rollers 11 are provided with long plates 12 for supporting the workpiece and the bottom of the cleaning frame 5, and both ends of the long plates 12 are fixedly connected to both sides of the frame 1, and the automatic plate taking mechanism is located outside the side of the upper transmission roller 10 close to the long plates 12, and the upper transmission rollers 10, the lower transmission rollers 11 and the long plates 12 jointly form a conveying surface for the cleaning frame 5 to slide down toward the unloading platform 8, and the angle between the conveying surface and the horizontal plane ranges from 6° to 10°, and both sides of the cleaning frame 5 are connected with slide rails 13, and both sides of the upper transmission rollers 10 and the lower transmission rollers 11 are provided with sliding grooves 14 for the slide rails 13 to slide along the length direction of the discharging track 3.
[0056] The automatic plate taking mechanism includes a long rod 20 against the outside of the front side of the cleaning frame 5 and a group of material taking baffles 21 for blocking the long rod 20 from moving downward along the length of the discharge track 3. A group of material taking baffles 21 are respectively mounted on both sides of the upper section of the discharge track 3, and the plate taking hole 7 is arranged on the front side of the cleaning frame 5. The length of the long rod 20 is greater than the bottom edge length of the front side of the cleaning frame 5; the front side of the bottom plate 6 passes through the plate taking hole 7 and is fixedly connected to the long rod 20. The upper section of the discharge track 3 is provided with a material unloading groove 22 for the long rod 20 and the bottom plate 6 to fall and be recovered. The material unloading groove 22 is located between the sliding grooves 14 of the same group; the distance D between the rear groove wall of the material unloading groove 22 and the front side surface of the material taking baffle 21 is greater than the length L of the bottom plate 6, and is less than or equal to the distance B between the front outer wall of the cleaning frame 5 and the rear inner wall of the cleaning frame 5.
[0057] A recovery box 23 for recovering the bottom plate 6 is provided below the upper section of the discharge track 3. Rollers and a push rod are provided at the bottom and one side of the recovery box 23 respectively (not shown in the figure, the same as in the full text). A feed port 24 communicating with the bottom of the feed discharge slot 22 is provided at the upper end of the recovery box 23. A group of guide plates 25 are installed on both sides of the feed port 24, which are inclined upward in a direction away from the two sides of the feed port 24. A buffer plate 26 for placing the bottom plate 6 is provided in the recovery box 23, and a buffer spring 27 is connected between the bottom of the buffer plate 26 and the bottom of the recovery box 23.
[0058] The first driving mechanism includes a group of telescopic cylinders 53, and support rods 54 are fixedly connected to both sides of the bottom of the unloading platform 8. The unloading hole 19 and the automatic opening and closing door are located between the support rods 54 and the bottom of the unloading track 3. The bottom of the support rod 54 is rotatably connected to the top rod of the telescopic cylinder 53. The bottom of the telescopic cylinder 53 is located below the bottom output end of the unloading track 3, and the bottom of the telescopic cylinder 53 is rotatably connected to the frame 1.
[0059] The automatic opening and closing door includes a sealing plate 28 for sealing the discharge hole 19 and a translation driving mechanism for driving the sealing plate 28 to slide back and forth along the width direction of the discharge platform 8. Long sliders 29 are fixedly connected on both sides of the sealing plate 28, and a group of sliding grooves 30 for the long sliders 29 to slide along the width direction of the discharge platform 8 are opened in the discharge platform 8; the length direction of the sliding groove 30 is parallel to the width direction of the discharge track 3, and is connected to the opposite side walls of the discharge hole 19; the translation driving mechanism is installed on the frame 1, the sealing plate 28 is fixedly connected with a push block 31, and the driving end of the translation driving mechanism is connected to the push block 31, and a clearance hole 32 for the sealing plate 28 and the long slider 29 to slide to the outside of the discharge platform 8 is opened on one side of the discharge platform 8.
[0060] The second driving mechanism includes a trolley 35, a support plate 36 for stacking multiple layers of workpieces, and a group of screw guide rails 37 for driving the support plate 36 to rise and fall. A sliding plate 39 is fixedly connected between the sliders of a group of screw guide rails 37 and the opposite sides of the support plate 36. The opposite sides of the collection box 4 are provided with limit slots 40 for the sliding plate 39 to rise and fall. The support plate 36 slides up and down and is connected to the collection box 4. The trolley 35 slides up and down and is connected to the fixed plate 38. The collection box 4 and the screw guide rails 37 are both installed on the fixed plate 38. A lower lifting cylinder 41 is provided under the unloading platform 8. The trolley 35 is provided with a through hole 40. A hole (not shown in the figure, the same as in the whole text), a limiting groove 42 is provided at the bottom of the fixing plate 38; the top rod of the lower lifting cylinder 41 passes through the through hole and abuts against the limiting groove 42, and the translation drive mechanism is a group of translation cylinders 33; one side of the sealing plate 28 passes through the clearance hole 32, and is fixedly connected to the top rod of the translation cylinder 33 through a push block 31. To prevent the trolley 35 from moving, the frame 1 is installed with a positioning structure for positioning the trolley 35 (not shown in the figure, the same as in the whole text), and the wheels of the trolley 35 are also provided with an automatic locking mechanism, which is a prior art (not shown in the figure, the same as in the whole text).
[0061] The second embodiment is different from the first embodiment in that Figures 6 to 8As shown in the figure, the second driving mechanism includes a receiving table 43 installed directly below the blanking table 8 and a second conveyor 44 for conveying the collection box 4; the second conveyor 44 is located on the other side of the blanking table 8, and its conveying direction is parallel to that of the mesh belt conveyor 2; the receiving table 43 is located on one side of the second conveyor 44, and its upper end surface is flush with the upper conveying end surface of the second conveyor 44. A group of limiting plates 45 for preventing the collection box 4 from shaking are installed on the receiving table 43. The push block 31 is fixedly connected to one side of the bottom of the sealing plate 28 away from the让位 hole 32. The translation driving mechanism includes a translation cylinder 33 and a return spring 34 connected between the blanking table 8 and the push block 31. The ejector rod of the translation cylinder 33 is connected with a lifting cylinder 46, and the ejector rod of the lifting cylinder 46 is connected with a push plate 47 for pushing the push block 31 and the collection box 4; the push plate 47 is arranged in a U shape, and its two vertical sections are parallel to the conveying direction of the second conveyor 44; an optoelectronic switch 48 for detecting the collection box 4 is installed on the push plate 47; a buffer pad 49 is connected to the bottom inside the collection box 4, a positioning plate 50 is arranged on the buffer pad 49, a groove 51 for placing the workpiece is opened on the positioning plate 50, positioning columns 52 are connected to the four sides of the bottom inside the collection box 4, and positioning holes 53 for the positioning columns 52 to pass through are opened on the four sides of the positioning plate 50. This embodiment has a higher degree of automation compared to the first embodiment.
[0062] In summary, compared with the prior art, the utility model has the advantages of high discharging efficiency, good workpiece quality and low labor intensity; when the workpiece cleaning and drying are completed, the workpiece and the cleaning frame 5 are conveyed by the mesh belt conveyor 2 to the top of the discharging track 3. Under the action of gravity, the workpiece and the cleaning frame 5 automatically slide downward on the discharging track 3. Before the workpiece slides out of the bottom of the discharging track 3, the bottom plate 6 is automatically taken out and recycled from the cleaning frame 5 through the plate taking hole 7 by the automatic plate taking mechanism. Then, the cleaning frame 5 without the bottom plate 6 slides to the blanking table 8 through the bottom of the discharging track 3. The cleaning frame 5 is stopped at the blanking position of the blanking table 8, that is, at the blanking hole 19 and the automatic switch door, by the blocking plate 9. When the pressure sensor detects that a cleaning frame 5 slides down to the blocking plate 9, the first driving mechanism drives the blanking table 8 to rotate to be parallel to the upper end of the collection box 4. Then, the second driving mechanism moves the collection box 4 to directly below the blanking hole 19, and the automatic switch door opens. Under the action of gravity, the workpieces in the cleaning frame 5 fall into the collection box 4 together through the blanking hole 19. After that, the second driving mechanism drives the collection box 4 filled with workpieces to reset. Finally, the empty cleaning frame 5 is removed from the blanking table 8 by an external manipulator or manually for recycling, which is convenient for being placed in the ultrasonic cleaning machine again for the next use.
[0063] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A discharging device for an ultrasonic cleaning machine, comprising a frame, a mesh belt conveyor is installed on the frame, and a cleaning frame for placing workpieces is provided on the mesh belt conveyor, characterized in that: The bottom of the cleaning frame is an open end, and the lower end is slidably inserted with a bottom plate for supporting the bottom of the workpiece, and one side of the cleaning frame is provided with a plate-taking hole for the bottom plate to slide out of the cleaning frame; the output end of the mesh belt conveyor is provided with a discharging track and a collecting box in sequence along the conveying direction; the discharging track is arranged downwardly in a direction close to the collecting box, and is equipped with an automatic plate-taking mechanism for automatically taking out and recovering the bottom plate; the output end of the discharging track is rotatably connected to a unloading table with an upper end face flush with the upper end inclined surface thereof, and the unloading table is provided with a unloading hole for unloading all workpieces in the cleaning frame and an automatic opening and closing door for sealing the unloading hole, a blocking plate is installed on the unloading table to block the cleaning frame to the unloading hole, and a pressure sensor is connected in the blocking plate, and the frame is provided with a first driving mechanism that drives the unloading table to rotate to the upper end parallel to the upper end of the collecting box, and a second driving mechanism that drives the collecting box to move to the position directly below the unloading hole is provided on one side of the frame.
2. The discharging device for an ultrasonic cleaning machine according to claim 1, characterized in that: The discharging track includes a group of upper transmission rollers and lower transmission rollers with the same diameter and arranged at equal intervals, and both ends of the upper transmission rollers and the lower transmission rollers are rotatably connected to both sides of the frame; the gaps between adjacent lower transmission rollers are provided with long plates for supporting the workpiece and the bottom of the cleaning frame, and both ends of the long plates are fixedly connected to both sides of the frame, and the automatic plate taking mechanism is located outside the side of the upper transmission roller close to the long plate, and the upper transmission roller, the lower transmission roller and the long plate jointly form a conveying surface for the cleaning frame to slide toward the unloading table, and the angle between the conveying surface and the horizontal plane ranges from 6° to 10°, and slide rails are connected to both sides of the cleaning frame, and sliding grooves for the slide rails to slide along the length direction of the discharging track are provided on both sides of the upper transmission roller and the lower transmission roller.
3. The discharging device for an ultrasonic cleaning machine according to claim 2, characterized in that: A partition is detachably installed in the cleaning frame, and the partition is provided with a plurality of limiting holes for the workpieces to pass through. Slide grooves are provided on both inner sides of the cleaning frame close to the long sides of the discharge track. Both sides of the bottom plate are slidably inserted into the slide grooves along the workpiece conveying direction, and the front side of the slide groove is communicated with the plate taking hole. The bottom plate is provided with a group of filtrate grooves for the cleaning liquid to flow out, and the upper and lower grooves of the filtrate grooves are both provided with arc portions.
4. The discharging device for an ultrasonic cleaning machine according to claim 3, characterized in that: The automatic plate taking mechanism includes a long rod resting against the outside of the front side of the cleaning frame and a group of material taking baffles for blocking the long rod from moving downward along the length of the discharge track. A group of the material taking baffles are respectively mounted on both sides of the upper section of the discharge track. The plate taking hole is arranged on the front side of the cleaning frame. The length of the long rod is greater than the length of the bottom edge of the front side of the cleaning frame. The front side of the bottom plate passes through the plate taking hole and is fixedly connected to the long rod. The upper section of the discharge track is provided with a material unloading groove for the long rod and the bottom plate to fall and be recovered. The material unloading groove is located between the sliding grooves of the same group. The distance D between the rear groove wall of the material unloading groove and the front side surface of the material taking baffle is greater than the length L of the bottom plate, and is less than or equal to the distance B between the front outer wall of the cleaning frame and the rear inner wall of the cleaning frame.
5. The discharging device for an ultrasonic cleaning machine according to claim 4, characterized in that: A recovery box for recovering the bottom plate is provided below the upper section of the discharge track, rollers and a push rod are provided at the bottom and one side of the recovery box respectively, a feed port communicating with the bottom of the discharge channel is provided at the upper end of the recovery box, a group of guide plates inclined upward away from the two sides of the feed port are installed on both sides of the feed port, a buffer plate for placing the bottom plate is provided in the recovery box, and a buffer spring is connected between the bottom of the buffer plate and the bottom of the recovery box.
6. The discharging device for an ultrasonic cleaning machine according to claim 1, characterized in that: The automatic opening and closing door includes a sealing plate for sealing the unloading hole and a translation driving mechanism for driving the sealing plate to slide back and forth along the width direction of the unloading platform. Long sliding blocks are fixedly connected on both sides of the sealing plate, and a group of sliding grooves for the long sliding blocks to slide along the width direction of the unloading platform are opened in the unloading platform; the length direction of the sliding groove is parallel to the width direction of the discharge track, and is connected to the opposite side walls of the unloading hole; the translation driving mechanism is installed on the frame, the sealing plate is fixedly connected with a push block, and the driving end of the translation driving mechanism is connected to the push block, and a clearance hole for the sealing plate and the long sliding block to slide outside the unloading platform is opened on one side of the unloading platform.
7. The discharging device for an ultrasonic cleaning machine according to claim 6, characterized in that: The second driving mechanism includes a trolley, a support plate for stacking multiple layers of workpieces, and a group of screw guide rails for driving the support plate to rise and fall, a group of sliding plates are fixedly connected between the sliders of the screw guide rails and the opposite sides of the support plate, and limiting through grooves for lifting the sliding plate are provided on the opposite sides of the collection box, the support plate slides up and down and is connected to the collection box, the trolley slides up and down and is connected to a fixed plate, the collection box and the screw guide rails are both installed on the fixed plate, a lower lifting cylinder is provided under the unloading table, the trolley is provided with a through hole, and a limiting groove is provided at the bottom of the fixed plate; the top rod of the lower lifting cylinder passes through the through hole and abuts against the limiting groove, and the translation driving mechanism is a group of translation cylinders; one side of the sealing plate passes through the makeshift hole and is fixedly connected to the top rod of the translation cylinder through the push block.
8. The discharging device for an ultrasonic cleaning machine according to claim 6, characterized in that: The second driving mechanism includes a receiving platform installed directly below the unloading platform and a second conveyor for conveying the collection box; the second conveyor is located on the other side of the unloading platform, and the conveying direction is parallel to the conveying direction of the mesh belt conveyor; the receiving platform is located on one side of the second conveyor, and the upper end surface is flush with the upper conveying end surface of the second conveyor, and the receiving platform is equipped with a group of limit plates to prevent the collection box from shaking, and the push block is fixedly connected to the bottom of the sealing plate on the side away from the give way hole, and the translation drive mechanism includes a translation cylinder and a reset spring connected between the unloading platform and the push block, the top rod of the translation cylinder is connected to the upper lifting cylinder, and the top rod of the upper lifting cylinder is connected to a push plate for pushing the push block and the collection box; the push plate is arranged in a U-shape, and the two vertical sections are parallel to the conveying direction of the second conveyor; the push plate is equipped with a photoelectric switch for detecting the collection box.
9. The discharging device for an ultrasonic cleaning machine according to claim 8, characterized in that: A buffer pad is connected to the bottom of the collection box, a positioning plate is arranged on the buffer pad, a groove is opened on the positioning plate for placing the workpiece, and positioning columns are connected to the four sides of the bottom of the collection box, and positioning holes are opened on the four sides of the positioning plate for the positioning columns to pass through.
10. The discharging device for an ultrasonic cleaning machine according to claim 1, characterized in that: The first driving mechanism includes a group of telescopic cylinders, support rods are fixedly connected to both sides of the bottom of the unloading platform, the unloading hole and the automatic opening and closing door are located between the support rods and the bottom of the discharge track, the bottom of the support rod is rotatably connected to the top rod of the telescopic cylinder, the bottom of the telescopic cylinder is located below the bottom output end of the discharge track, and the bottom of the telescopic cylinder is rotatably connected to the frame.
Citation Information
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