Wire harness rubber sleeve machine

By designing an automotive wire harness rubber sleeve machine that includes an operating platform and multiple key components, the problem of uneven deformation of the rubber sleeve during the thermoplastic process is solved, efficient rubber sleeve setting and mold removal processing is achieved, and the wiring harness rubber sleeve is improved quality and efficiency.

CN222365424UActive Publication Date: 2025-01-17DONGGUAN FUDI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420644313.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-01-17
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing automotive wire harness rubber sleeve machines cannot control the deformation of the rubber sleeve during the thermoplastic process, resulting in uneven surfaces and affecting the mold release processing efficiency.

Method used

A wire harness rubber sleeve machine including an operating platform, a first wire harness fitting disk, a second wire harness fitting disk, a guide channel, a pressure cylinder, a rubber sleeve top cylinder, an outer wrapping mold, a rubber sleeve bottom cylinder and a telescopic rod column are designed. It uses hard plastic material and cooling fan to improve processing accuracy and stability through brake mechanism and shock absorber blocks.

Benefits of technology

High-precision cooling and shaping of automotive wire harness rubber sleeves has been achieved, improving the efficiency and quality of rubber sleeves, and improving the efficiency of mold release processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness rubber sleeve machine, a second wire harness conjunction disc is fixedly installed on an operation platform, a first wire harness conjunction disc is erected above the second wire harness conjunction disc through a telescopic rod column, the first wire harness conjunction disc and the second wire harness conjunction disc are arranged in parallel, the first wire harness conjunction disc is provided with a plurality of guide hole channels, and the second wire harness conjunction disc is provided with a plurality of guide holes. The rubber sleeve upper barrel is inserted into the guide hole channels in a penetrating mode, the upper end of the rubber sleeve upper barrel is connected with a pressure air cylinder, and the rubber sleeve upper barrel vertically corresponds to the outer rubber winding mold and the rubber sleeve lower barrel in the same axis. The outer rubber winding molds are evenly distributed on the second wire harness conjunction disc, the rubber sleeve lower cylinders penetrate through the second wire harness conjunction disc and the operation platform, and the rubber sleeve lower cylinders are evenly distributed below the operation platform. According to the scheme, the wire harness rubber sleeve structure and the cooling structure which correspond up and down are arranged, the efficiency of the wire harness rubber sleeve is improved, sizing of the rubber sleeve surrounding the automobile wire harness after deformation of the rubber sleeve can be accurately controlled, the quality of the rubber sleeve is improved, the demolding processing efficiency is improved, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile wire harness processing, in particular to a wire harness rubber sleeve machine. Background Art

[0002] With the development of society, the scale of the automobile industry continues to expand, and various production processes for automobiles and their ancillary products are constantly improving. A wiring harness refers to a component that is formed by crimping the contact terminals made of copper materials with wires and cables, and then plasticizing the insulators or adding metal shells on the outside to form a wiring harness to connect the circuit. As the network body of the automobile circuit, the electrical performance, material dispersion, temperature resistance, etc. of the automobile wiring harness are higher than those of ordinary wiring harnesses. Especially when it comes to safety, a protective cover is required on the outside of the automobile wiring harness to ensure that the wiring harness is waterproof, wear-resistant, and damage-resistant when in use. Usually, a protective cover is formed on the outside of the wiring harness by wrapping tape. Usually, a rubber sleeve machine is required to perform wiring harness operations.

[0003] However, most of the existing rubber sleeve machines are single-body structures. When processing automotive wiring harnesses, the heat interference generated by thermoplasticization cannot control the high-precision cooling and shaping of the rubber sleeve around the automotive wiring harness after deformation, which not only causes an uneven surface of the rubber sleeve, but also affects the efficiency of subsequent demolding processing.

[0004] Therefore, we propose a wiring harness rubber sleeve machine for automobile wiring harness production and processing to solve the above problems. Utility Model Content

[0005] In view of the above-mentioned deficiencies in the prior art, the purpose of the utility model is to provide a wire harness rubber sleeve machine, which is used to solve the problem that the existing heat interference generated by thermoplasticity cannot control the high-precision cooling and shaping of the rubber sleeve around the automobile wiring harness after deformation, which not only causes uneven surface of the rubber sleeve, but also affects the efficiency of subsequent demolding processing.

[0006] The technical solution adopted by the utility model to achieve the above-mentioned purpose is: a wire harness rubber sleeve machine, including an operating platform, a first wire harness matching disk, a second wire harness matching disk, a guide hole, a pressure cylinder, a rubber sleeve upper cylinder, an external rubber wrapping mold, a rubber sleeve lower cylinder and a telescopic rod column, and its characteristics are: the second wire harness matching disk is fixedly installed on the operating platform. The first wire harness matching disk is movably mounted above the second wire harness matching disk through a telescopic rod column, and the first wire harness matching disk and the second wire harness matching disk are arranged in parallel. The first wire harness matching disk is provided with a plurality of guide holes, and the rubber sleeve upper cylinder is inserted in each of the guide holes, and the upper end of the rubber sleeve upper cylinder is connected to a pressure cylinder. The rubber sleeve upper cylinder corresponds to the external rubber wrapping mold and the rubber sleeve lower cylinder on the same axis. Each of the external rubber wrapping molds is evenly distributed on the second wire harness matching disk. Each of the rubber sleeve lower tubes penetrates and connects the second wire harness matching disk and the operating platform, and each of the rubber sleeve lower tubes is evenly distributed below the operating platform.

[0007] In order to further improve the ease of use of the wire harness rubber sleeve machine, the solution adopted by the utility model is: a braking mechanism for starting lifting is also provided on the second wire harness fitting disk, and the braking mechanism includes a pry bar and a counterweight rod, one end of the pry bar is fixedly connected to the braking mechanism, and the counterweight rod is fittedly installed on the pry bar.

[0008] In order to further improve the ease of use of the wire harness rubber sleeve machine, the solution adopted by the utility model is: the first wire harness fitting disk, the second wire harness fitting disk, the pressure cylinder, the rubber sleeve upper cylinder, the outer rubber wrapping mold and the rubber sleeve lower cylinder correspond to each other and form a group, and the two groups are symmetrically arranged with the vertical center line of the operating platform as the reference.

[0009] In order to further improve the use convenience of the wire harness rubber sleeve machine, the solution adopted by the utility model is that the rubber sleeve upper cylinder, the outer rubber wrapping mold and the rubber sleeve lower cylinder are all made of hard plastic material.

[0010] In order to further improve the use convenience of the wire harness rubber sleeve machine, the solution adopted by the utility model is that the diameter of the outer rubber wrapping mold is larger than the diameters of the rubber sleeve upper cylinder and the rubber sleeve lower cylinder.

[0011] In order to further improve the use convenience of the wire harness rubber sleeve machine, the solution adopted by the utility model is that the side of the operating platform is connected with a plurality of air vents, and the air vents are vertically opened on the rubber sleeve lower cylinder.

[0012] In order to further improve the use convenience of the wire harness rubber sleeve machine, the solution adopted by the utility model is that the outer side of the air outlet is electrically connected to a cooling fan, and the number of the two is one-to-one corresponding.

[0013] In order to further improve the use convenience of the wire harness rubber sleeve machine, the solution adopted by the utility model is that the left and right ends of the operating platform are movably connected with shock-absorbing blocks.

[0014] In order to further improve the use convenience of the wire harness rubber sleeve machine, the solution adopted by the utility model is: support feet are fixedly connected to the four corners of the bottom of the operating platform.

[0015] The beneficial effects of the utility model are as follows: the wiring harness rubber sleeve machine is provided with upper and lower corresponding wiring harness rubber sleeve structures and cooling structures, which not only improves the efficiency of the wiring harness rubber sleeves, but also can accurately control the shaping of the rubber sleeves around the automobile wiring harness after the rubber sleeves are deformed, thereby improving the efficiency and quality of the rubber sleeves, improving the efficiency of the demoulding processing, and facilitating use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of a wire harness rubber sleeve machine of the utility model;

[0017] Figure 2 This is a left-side structural schematic diagram of a wire harness rubber sleeve machine of the utility model;

[0018] Figure 3 This is a schematic diagram of the top view of a wire harness rubber sleeve machine of the utility model;

[0019] Figure 4 The utility model is a structural schematic diagram of a wire harness rubber sleeve machine in a working state.

[0020] In the figure: 1 operating platform, 2 shock absorbing block, 3 first harness matching plate, 4 second harness matching plate, 5 guide channel, 6 pressure cylinder, 7 rubber sleeve upper cylinder, 8 outer rubber wrapping mold, 9 rubber sleeve lower cylinder, 10 braking mechanism, 101 pry bar, 102 counterweight rod, 11 telescopic rod column, 12 air outlet, 13 supporting foot, 14 cooling fan. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4The utility model is a wire harness rubber sleeve machine, comprising an operating platform 1, a first wire harness matching disk 3, a second wire harness matching disk 4, a guide hole 5, a pressure cylinder 6, a rubber sleeve upper cylinder 7, an external rubber wrapping mold 8, a rubber sleeve lower cylinder 9 and a telescopic rod column 11, wherein the second wire harness matching disk 4 is fixedly mounted on the operating platform 1. The first wire harness matching disk 3 is movably mounted above the second wire harness matching disk 4 through a telescopic rod column 11, and the first wire harness matching disk 3 and the second wire harness matching disk 4 are arranged in parallel. Several guide holes 5 are provided on the first wire harness matching disk 3, and the rubber sleeve upper cylinder 7 is inserted in each of the guide holes 5, and the upper end of the rubber sleeve upper cylinder 7 is connected to a pressure cylinder 6. The rubber sleeve upper cylinder 7 corresponds to the external rubber wrapping mold 8 and the rubber sleeve lower cylinder 9 on the same axis. Each of the external rubber wrapping molds 8 is evenly distributed on the second wire harness matching disk 4. Each of the rubber sleeve lower tubes 9 penetrates and connects the second wire harness matching disk 4 and the operating platform 1 , and each of the rubber sleeve lower tubes 9 is evenly distributed below the operating platform 1 .

[0023] Furthermore, a brake mechanism 10 for starting the lifting is also provided on the second harness engagement disk 4, and the brake mechanism 10 includes a pry bar 101 and a counterweight bar 102, one end of the pry bar 101 is fixedly connected to the brake mechanism 10, and the counterweight bar 102 is fitted on the pry bar 101. The brake efficiency of the brake mechanism 10 is improved by the cooperation between the pry bar 101 and the counterweight bar 102, so that the brake mechanism 10 can effectively control the up and down movement between the first harness engagement disk 3 and the second harness engagement disk 4.

[0024] Furthermore, the first wire harness matching disk 3, the second wire harness matching disk 4, the pressure cylinder 6, the rubber sleeve upper tube 7, the outer rubber wrapping mold 8 and the rubber sleeve lower tube 9 correspond to each other and form a group, and the two groups are symmetrically arranged with the vertical center line of the operating platform 1 as the reference.

[0025] Furthermore, the rubber sleeve upper cylinder 7, the outer rubber wrapping mold 8 and the rubber sleeve lower cylinder 9 are all made of hard plastic material, so that the rubber sleeve can be cooled and shaped with high precision around the automobile wiring harness after being deformed by thermoplastic control.

[0026] Furthermore, the diameter of the outer rubber wrapping mold 8 is larger than the diameter of the rubber sleeve upper tube 7 and the rubber sleeve lower tube 9, so that the rubber sleeve upper tube 7 and the rubber sleeve lower tube 9 can be corrected up and down respectively.

[0027] Furthermore, the side of the operating platform 1 is connected with a plurality of air vents 12, which are vertically opened on the rubber sleeve lower tube 9, and the outer side of the air vents 12 is electrically connected with a cooling fan 14, and the number of the two is one-to-one. The rubber sleeve is cooled by the cooling fan 14, thereby improving the shaping accuracy and efficiency.

[0028] Furthermore, the left and right ends of the operating platform 1 are movably connected with shock-absorbing blocks 2 to effectively reduce operating vibration; and the four corners of the bottom of the operating platform 1 are fixedly connected with supporting feet 13 to improve operating stability.

[0029] The working principle of the utility model is: when in use, firstly, the adhesive material to be used for the wire harness to be processed is placed in each external glue wrapping mold 8, and the brake mechanism 10 is controlled to lift the telescopic rod column 11, so as to adjust the distance between the first wire harness matching disk 3 and the second wire harness matching disk 4, and then the rubber sleeve upper tube 7 and the rubber sleeve lower tube 9 are used to perform high-precision wire harness rubber sleeve and demoulding processing on the external glue wrapping mold 8 respectively, and the cooling fan 14 is used to cool the excess heat of thermoplasticity to ensure that the rubber sleeve on the surface of the wire harness is uniform.

[0030] The utility model belongs to the technical field of automobile wiring harness rubber sleeve machines, and provides a wiring harness rubber sleeve machine for automobile wiring harness production and processing, which is simple to operate, can cool and shape the rubber sleeve, and has a wide range of applications. The utility model is provided with upper and lower corresponding wiring harness rubber sleeve structures and cooling structures, which not only improves the efficiency of the wiring harness rubber sleeve, but also can accurately control the shaping of the rubber sleeve around the automobile wiring harness after the rubber sleeve is deformed, thereby improving the efficiency and quality of the rubber sleeve and improving the efficiency of demoulding processing.

[0031] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A wire harness rubber sleeve machine, comprising an operating platform (1), a first wire harness matching plate (3), a second wire harness matching plate (4), a guide channel (5), a pressure cylinder (6), a rubber sleeve upper cylinder (7), an outer rubber wrapping mold (8), a rubber sleeve lower cylinder (9) and a telescopic rod (11), characterized in that: The second wiring harness engaging plate (4) is fixedly mounted on the operating platform (1); The first wiring harness matching plate (3) is movably mounted above the second wiring harness matching plate (4) via a telescopic rod (11), and the first wiring harness matching plate (3) and the second wiring harness matching plate (4) are arranged in parallel; The first harness engaging plate (3) is provided with a plurality of guide holes (5); The rubber sleeve upper tube (7) is inserted into each of the guide channels (5), and the upper end of the rubber sleeve upper tube (7) is connected to a pressure cylinder (6); The rubber sleeve upper cylinder (7) corresponds to the outer rubber wrapping mold (8) and the rubber sleeve lower cylinder (9) on the same axis. Each of the outer rubber wrapping molds (8) is evenly distributed on the second wire harness matching disk (4); Each of the rubber sleeve lower tubes (9) penetrates and connects the second wire harness matching disk (4) and the operating platform (1), and each of the rubber sleeve lower tubes (9) is evenly distributed below the operating platform (1).

2. A wire harness rubber sleeve machine according to claim 1, characterized in that: The second harness engaging disk (4) is also provided with a brake mechanism (10) for starting lifting.

3. A wire harness rubber sleeve machine according to claim 2, characterized in that: The braking mechanism (10) comprises a pry bar (101) and a counterweight bar (102); one end of the pry bar (101) is fixedly connected to the braking mechanism (10), and the counterweight bar (102) is fitted onto the pry bar (101).

4. A wire harness rubber sleeve machine according to claim 1, characterized in that: The first wire harness matching disk (3), the second wire harness matching disk (4), the pressure cylinder (6), the rubber sleeve upper cylinder (7), the outer rubber wrapping mold (8) and the rubber sleeve lower cylinder (9) correspond to each other and form a group, and the two groups are symmetrically arranged with the vertical center line of the operating platform (1) as a reference.

5. The wire harness rubber sleeve machine according to claim 1, characterized in that: The rubber sleeve upper tube (7), the outer rubber wrapping mold (8) and the rubber sleeve lower tube (9) are all made of hard plastic material.

6. A wire harness rubber sleeve machine according to claim 1, characterized in that: The diameter of the outer rubber wrapping mold (8) is larger than the diameters of the rubber sleeve upper tube (7) and the rubber sleeve lower tube (9).

7. A wire harness rubber sleeve machine according to claim 1, characterized in that: The side of the operating platform (1) is connected to a plurality of air vents (12), and the air vents (12) are vertically opened on the rubber sleeve lower tube (9).

8. A wire harness rubber sleeve machine according to claim 7, characterized in that: The outer side of the air outlet (12) is electrically connected to a cooling fan (14), and the numbers of the two fans are arranged in a one-to-one correspondence.

9. The wire harness rubber sleeve machine according to claim 1, characterized in that: Shock-absorbing blocks (2) are movably connected to both left and right ends of the operating platform (1).

10. The wire harness rubber sleeve machine according to claim 1, characterized in that: Support feet (13) are fixedly connected to the four corners of the bottom of the operating platform (1).