Zinc alloy casting grinding tool
By designing zinc alloy casting abrasives containing adjustment mechanisms and water cooling systems, the problems of insufficient singleness and high temperature influence of existing abrasives are solved, and fine polishing and efficient heat dissipation of materials of different angles are achieved.
Patent Information
- Application Number
- CN202421281105.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing zinc alloy casting abrasives have insufficient singularity and cannot be completely polished and polished for materials with different angles. At the same time, the low melting point of zinc alloy is easily affected by high temperatures, and existing abrasives lack effective cooling devices.
A zinc alloy casting abrasive tool is designed, including an adjustment mechanism, a grinding device, a control assembly and a clamping device. The adjustment mechanism finely controls the inclination angle of the grinding device through the gear system. The grinding device is equipped with a grinding wheel and a water tank to slowly dissipate heat through the water flow and prevent dust from accumulating.
Fine polishing and polishing of materials of different angles is realized, and the grinding wheel temperature is effectively reduced through the water cooling system, avoiding the impact of high temperature on zinc alloy castings, and improving processing quality and efficiency.
Smart Images

Figure CN222471989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, and more specifically to a zinc alloy casting grinding tool. Background Art
[0002] Zinc alloy is an alloy composed of zinc with other elements added. Commonly added alloying elements include aluminum, copper, magnesium, cadmium, lead, titanium, etc. Zinc alloy has a low melting point, good fluidity, easy melting welding, brazing and shaping processing, corrosion resistance in the atmosphere, and residual materials are easy to recycle and remelt, but the creep strength is low, and it is easy to cause dimensional changes due to natural aging. It is melt-processed, die-cast or pressure-processed into materials; abrasive tools are tools for grinding, grinding and polishing. In addition to being widely used in machinery manufacturing and other metal processing industries, abrasive tools are also used in food processing, papermaking industry and the processing of non-metallic materials such as ceramics, glass, stone, plastic, rubber, and wood.
[0003] Existing deficiencies: The grinding tools used for some existing zinc alloy castings are generally simple flat grinding tools, which cannot completely grind and polish some materials with different angles. They have a certain degree of singleness when used, which is not conducive to processing; secondly, the melting point of zinc alloy is low, and the temperature increase during grinding can easily affect the zinc alloy castings. Some existing grinding tools do not have cooling devices, which can easily affect the quality of the castings. Utility Model Content
[0004] In order to overcome the above defects of the prior art, the utility model provides a zinc alloy casting abrasive tool to solve the problems existing in the above background technology.
[0005] The utility model provides the following technical scheme: a zinc alloy casting mold, comprising a base and an adjusting mechanism, wherein one side of the top middle portion of the base is fixedly connected with the adjusting mechanism, the other side of the adjusting mechanism is fixedly connected with a grinding device, the front bottom of the adjusting mechanism is fixedly connected with a control component, the other side of the top middle portion of the base is fixedly connected with a clamping device, the adjusting mechanism comprises a pillar, the top of the pillar is fixedly connected with an adjusting shell, the middle portion of one side of the adjusting shell is movably connected with an adjuster, the other side of the adjuster is fixedly connected with a transverse shaft, the other side of the transverse shaft is fixedly sleeved with a main gear, the front and back sides of the main gear are movably connected with a driven gear, the outer side of the driven gear is movably connected with an outer gear ring, the outer gear ring is fixedly connected to the inside of the adjusting shell, the inner middle portion of the driven gear is movably sleeved with a rotating shaft, and the other side of the rotating shaft is fixedly connected with a rotating member.
[0006] Furthermore, the grinding device includes a motor box, a driving motor is fixedly connected to the interior of the motor box, a grinding wheel is movably connected to the front of the driving motor, an arc-shaped baffle is fixedly connected to the top of the front of the motor box, and a mounting part is fixedly connected to one side of the arc-shaped baffle.
[0007] Furthermore, the top of the motor box is movably connected to a water tank, the other side of the top of the water tank is fixedly connected to a water inlet, the other side of the bottom of the water tank is fixedly connected to a water outlet pipe, and the bottom of the water outlet pipe is movably connected to a curved baffle.
[0008] Furthermore, the control component includes an installation panel, a control switch is fixedly connected to the middle of the front side of the installation panel, and a waterproof cover is movably connected to the front side of the installation panel, and the waterproof cover is made of a transparent elastic material.
[0009] Furthermore, the clamping device includes a rotating frame, a fixed block is fixedly connected to the top of the rotating frame, a sliding rod is fixedly connected to the front and back sides of the other side of the fixed block, a slider is movably connected to the outer side of the sliding rod, a threaded rod is movably connected to the middle of the front side of the slider, and a rotating knob is fixedly connected to the front side of the threaded rod.
[0010] Furthermore, the top of the sliding block is fixedly connected to a workbench, the top of the workbench is movably connected to a clamping block, and the front of the workbench is movably connected to a movable handle.
[0011] Technical effects and advantages of the utility model:
[0012] 1. The utility model is provided with an adjustment mechanism. By rotating the adjuster, the horizontal axis is driven to rotate. The rotation of the horizontal axis drives the main gear to rotate, and then drives the driven gear meshing with the main gear to rotate with the rotating shaft as a fulcrum. At the same time, the driven gear is meshed and connected with the outer gear ring, that is, the driven gear rotates around the main gear while rotating on the outside of the main gear, and then drives the rotating part to rotate. By controlling the rotation angle of the adjuster, it is beneficial to finely control the rotation angle of the rotating part, and then adjust the inclination angle of the grinding device.
[0013] 2. The utility model is provided with a grinding device. When the casting is ground by the grinding wheel, the water in the water tank slowly flows to the grinding wheel through the outlet pipe, which is conducive to dust prevention and rapid heat dissipation during grinding, and prevents high temperature from affecting the casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a schematic cross-sectional structure diagram of the adjustment mechanism of the utility model.
[0016] Figure 3It is a schematic structural diagram of the grinding device of the utility model.
[0017] Figure 4 It is a structural schematic diagram of the clamping device of the utility model.
[0018] The accompanying drawings are marked as follows: 1. base; 2. adjustment mechanism; 201. support; 202. adjustment housing; 203. regulator; 204. horizontal axis; 205. main gear; 206. driven gear; 207. outer ring gear; 208. rotating shaft; 209. rotating part; 3. grinding device; 301. motor box; 302. drive motor; 303. grinding wheel; 304. arc baffle; 305. mounting part; 306. water tank; 307. water inlet; 308. water outlet pipe; 4. control component; 401. mounting panel; 402. control switch; 403. waterproof cover; 5. clamping device; 501. rotating frame; 502. fixed block; 503. sliding rod; 504. sliding block; 505. threaded rod; 506. rotating knob; 507. workbench; 508. clamping block; 509. moving handle. DETAILED DESCRIPTION
[0019] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The zinc alloy casting mold involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0020] Reference Figure 1-Figure 4The utility model provides a zinc alloy casting mold, including a base 1 and an adjusting mechanism 2. The adjusting mechanism 2 is fixedly connected to one side of the top middle part of the base 1, and the other side of the adjusting mechanism 2 is fixedly connected to a grinding device 3. The front bottom of the adjusting mechanism 2 is fixedly connected to a control component 4, and the other side of the top middle part of the base 1 is fixedly connected to a clamping device 5. The adjusting mechanism 2 includes a pillar 201, and the top of the pillar 201 is fixedly connected to an adjusting shell 202, and the middle part of one side of the adjusting shell 202 is movably connected to an adjuster 203, and the other side of the adjuster 203 is fixedly connected to a horizontal shaft 204, and the other side of the horizontal shaft 204 is fixedly sleeved with a main gear 205, and the front and back sides of the main gear 205 are movably connected to a driven gear 206, and the outer side of the driven gear 206 is movably connected to an outer gear ring 207, the outer gear ring 207 is fixedly connected to the inside of the adjustment shell 202, and the inner middle part of the driven gear 206 is movably sleeved with a rotating shaft 208, and the other side of the rotating shaft 208 is fixedly connected with a rotating member 209. By rotating the adjuster 203, the horizontal axis 204 is driven to rotate, and the rotation of the horizontal axis 204 drives the main gear 205 to rotate, and then drives the driven gear 206 meshing with the main gear 205 to rotate with the rotating shaft 208 as the fulcrum. At the same time, the driven gear 206 is meshed and connected with the outer gear ring 207, that is, the driven gear 206 rotates around the main gear 205 while rotating on the outside of the main gear 205, and then drives the rotating member 209 to rotate. By controlling the rotation angle of the adjuster 203, it is beneficial to finely control the rotation angle of the rotating member 209, and then adjust the inclination angle of the grinding device 3.
[0021] In a preferred embodiment, the grinding device 3 includes a motor box 301, a driving motor 302 is fixedly connected to the inside of the motor box 301, a grinding wheel 303 is movably connected to the front of the driving motor 302, an arc-shaped baffle 304 is fixedly connected to the top of the front of the motor box 301, and a mounting part 305 is fixedly connected to one side of the arc-shaped baffle 304.
[0022] In a preferred embodiment, the top of the motor box 301 is movably connected to a water tank 306, the other side of the top of the water tank 306 is fixedly connected to a water inlet 307, the other side of the bottom of the water tank 306 is fixedly connected to a water outlet pipe 308, and the bottom of the water outlet pipe 308 is movably connected to the arc baffle 304. While the casting is being polished by the grinding wheel 303, the water in the water tank 306 slowly flows onto the grinding wheel 303 through the water outlet pipe 308, which is conducive to reducing dust and quickly dissipating heat during polishing, thereby preventing high temperature from affecting the casting.
[0023] In a preferred embodiment, the control component 4 includes an installation panel 401, a control switch 402 is fixedly connected to the middle of the front of the installation panel 401, and a waterproof cover 403 is movably connected to the front of the installation panel 401, and the material of the waterproof cover 403 is a transparent elastic material.
[0024] In a preferred embodiment, the clamping device 5 includes a rotating frame 501, the top of the rotating frame 501 is fixedly connected to a fixed block 502, the front and back sides of the other side of the fixed block 502 are fixedly connected to a sliding rod 503, the outer side of the sliding rod 503 is movably connected to a slider 504, the middle of the front side of the slider 504 is movably connected to a threaded rod 505, and the front side of the threaded rod 505 is fixedly connected to a rotating knob 506.
[0025] In a preferred embodiment, the top of the slider 504 is fixedly connected to a workbench 507 , the top of the workbench 507 is movably connected to a clamping block 508 , and the front of the workbench 507 is movably connected to a moving handle 509 .
[0026] The working principle of the utility model is as follows: when working, the casting to be polished is fixed on the clamping block 508, the machine is started by the control switch 402 on the mounting panel 401, the driving motor 302 works to drive the grinding wheel 303 to rotate, the moving handle 509 is grasped to move the workbench 507 on the sliding rod 503 through the slider 504 to be close to the fixed block 502, the distance between the casting and the grinding wheel 303 is adjusted, the rotating knob 506 is rotated to move the threaded rod 505 and clamp the sliding rod 503, so that the position of the slider 504 is fixed, when polishing, the moving handle 509 is grasped to rotate the rotary frame 501 to expand the polishing area of the casting, when it is necessary to polish the casting at different angles, the horizontal shaft 204 is driven to rotate by rotating the regulator 203, and the rotation of the horizontal shaft 204 drives the main gear 205 to rotate, and then drives the driven gear 206 meshing with the main gear 205 to rotate the shaft 208 is a fulcrum rotation, and at the same time, the driven gear 206 is meshed with the outer gear ring 207, that is, the driven gear 206 rotates around the main gear 205 while rotating on the outside of the main gear 205, and then drives the rotating member 209 to rotate. When the rotating member 209 rotates, it drives the grinding device 3 fixedly connected to it to rotate, and the grinding wheel 303 begins to tilt. By controlling the rotation angle of the regulator 203, it is beneficial to finely control the rotation angle of the rotating member 209, and then adjust the tilt angle of the grinding device 3 to grind more angles on the casting. The water in the water tank 306 is added through the water injection port 307 and slowly flows to the grinding wheel 303 through the water outlet pipe 308, which is beneficial to dust-proof and rapid heat dissipation during grinding, and prevents high temperature from affecting the casting. The arc baffle 304 prevents water on the grinding wheel 303 from splashing upwards, and the waterproof cover 403 prevents water from flowing to the control switch 402.
[0027] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A zinc alloy casting mold, comprising a base (1), characterized in that: The base (1) further comprises an adjusting mechanism (2), wherein one side of the middle part of the top of the base (1) is fixedly connected to the adjusting mechanism (2), the other side of the adjusting mechanism (2) is fixedly connected to a grinding device (3), the front bottom of the adjusting mechanism (2) is fixedly connected to a control component (4), the other side of the middle part of the top of the base (1) is fixedly connected to a clamping device (5), the adjusting mechanism (2) comprises a pillar (201), the top of the pillar (201) is fixedly connected to an adjusting housing (202), and the middle part of one side of the adjusting housing (202) is movably connected to an adjuster (203). The other side of the regulator (203) is fixedly connected to a transverse shaft (204), the other side of the transverse shaft (204) is fixedly sleeved with a main gear (205), the front and back sides of the main gear (205) are movably connected to a driven gear (206), the outer side of the driven gear (206) is movably connected to an outer gear ring (207), the outer gear ring (207) is fixedly connected to the inside of the regulating housing (202), the middle part of the inner part of the driven gear (206) is movably sleeved with a rotating shaft (208), and the other side of the rotating shaft (208) is fixedly connected to a rotating member (209).
2. The zinc alloy casting mold according to claim 1, characterized in that: The grinding device (3) comprises a motor box (301), a driving motor (302) is fixedly connected to the inside of the motor box (301), a grinding wheel (303) is movably connected to the front of the driving motor (302), an arc-shaped baffle (304) is fixedly connected to the top of the front of the motor box (301), and a mounting piece (305) is fixedly connected to one side of the arc-shaped baffle (304).
3. A zinc alloy casting abrasive tool according to claim 2, characterized in that: The top of the motor box (301) is movably connected to a water tank (306), the other side of the top of the water tank (306) is fixedly connected to a water inlet (307), the other side of the bottom of the water tank (306) is fixedly connected to a water outlet pipe (308), and the bottom of the water outlet pipe (308) is movably connected to the arc-shaped baffle (304).
4. The zinc alloy casting mold according to claim 1, characterized in that: The control assembly (4) comprises a mounting panel (401), a control switch (402) being fixedly connected to the middle of the front face of the mounting panel (401), and a waterproof cover (403) being movably connected to the front face of the mounting panel (401), wherein the waterproof cover (403) is made of a transparent elastic material.
5. The zinc alloy casting abrasive tool according to claim 1, characterized in that: The clamping device (5) comprises a rotating frame (501), the top of the rotating frame (501) is fixedly connected to a fixed block (502), the front and back sides of the other side of the fixed block (502) are fixedly connected to a sliding rod (503), the outer side of the sliding rod (503) is movably connected to a sliding block (504), the middle part of the front side of the sliding block (504) is movably connected to a threaded rod (505), and the front side of the threaded rod (505) is fixedly connected to a rotating knob (506).
6. The zinc alloy casting abrasive tool according to claim 5, characterized in that: The top of the sliding block (504) is fixedly connected to a workbench (507), the top of the workbench (507) is movably connected to a clamping block (508), and the front of the workbench (507) is movably connected to a moving handle (509).