Sand washing efficiency improving device of sand blasting machine

By designing a sand blasting efficiency improvement device for the sand blasting machine and using compressed air to pressurize the steel sand, the problem that the sand blasting machine efficiency cannot meet the production capacity requirements is solved, and the sand inlet efficiency and sand output pressure are matched.

CN222472136UActive Publication Date: 2025-02-14SHANGHAI ZHENHUA HEAVY IND
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Patent Information

Application Number
CN202420367042.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-02-14
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

When existing sandblasting machines wash sand and remove rust on the surface of large steel structural parts, their efficiency cannot meet the production capacity needs, and the sand inlet efficiency and sand output pressure cannot be matched.

Method used

A sand blasting efficiency improvement device is designed. By setting up a sand inlet on the top of the sand tank, connecting the gas storage bag to the sand tank, and connecting the abrasive valve to the gas storage bag, pressurizing the steel sand with compressed air to lift the sand inlet. Efficiency and sand pressure.

Benefits of technology

After adding a sand gun at the bottom of the sand tank, the efficiency and pressure of the sandblasting can be matched, solving the problem that the efficiency and pressure cannot meet the use requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a device for improving the sand washing efficiency of a sand blasting machine, which comprises a sand tank, a sand washing device and a sand washing device, the at least one air storage bag is used for storing compressed air, the air storage bag is connected to the sand tank through a first pipeline and is communicated with the interior of the sand tank, and the air storage bag is connected with at least one compressed air inlet pipe; and the grinding material valve is arranged at the bottom of the sand tank and is connected to the gas storage bag through a second pipeline. The sand blasting device solves the problems that the efficiency of the sand blasting machine cannot meet the capacity requirement, and the sand feeding efficiency and the sand discharging pressure cannot meet the use requirement when the sand gun is directly added, and can ensure that the sand blasting efficiency and the sand blasting pressure can be matched after the sand gun is added at the bottom of the sand tank.
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Description

Technical Field

[0001] The utility model relates to the field of sandblasting and rust removal on the surface of large steel structural parts, and in particular to a device for improving the sandblasting efficiency of a sandblasting machine. Background Art

[0002] Before spraying paint on components of large heavy industrial enterprises, the surface needs to be rust-free, which is generally done by steel sand grinding and polishing. During operation, the steel sand in the sand blasting machine tank falls into the two-way abrasive valve below by gravity, and at the same time, the compressed air abrasive valve connected to it sprays the compressed air mixed with steel sand at high speed onto the surface of the component to remove rust.

[0003] When buying a sandblasting machine, the number of sand guns connected to the sand tank is fixed, and because the steel sand in the sand tank falls by gravity, the sand discharge efficiency is low. Even if you physically increase the number of sand guns, the number of steel sand cannot keep up. Therefore, once the production capacity is increased, it is easy for the sandblasting efficiency to fail to meet the production needs, and adding sandblasting machines is limited by space and cost.

[0004] (1) After the addition of sand guns, the supply of steel sand cannot meet the requirements, including the efficiency of sand feeding and sand discharge.

[0005] (2) After the sand gun is added, the existing pressure cannot meet the requirements.

[0006] In view of this, the inventor of the present application has designed a device for improving the sandblasting efficiency of a sandblasting machine in order to overcome the above technical problems. Utility Model Content

[0007] The technical problem to be solved by the utility model is to overcome the defects in the prior art that the efficiency of the sandblasting machine cannot meet the production capacity demand, and directly adding a sand gun, the sand feeding efficiency and the sand discharge pressure cannot meet the use requirements, and provide a sandblasting efficiency improvement device for a sandblasting machine.

[0008] The utility model solves the above technical problems through the following technical solutions:

[0009] The utility model provides a device for improving the sandblasting efficiency of a sandblasting machine, which is characterized in that the device comprises: a sand tank for storing steel sand, a sand inlet is arranged on the top of the sand tank; at least one air storage bag for storing compressed air, the air storage bag is connected to the sand tank through a first pipeline and communicates with the interior of the sand tank, and the air storage bag is connected to at least one compressed air inlet pipe; an abrasive valve is arranged at the bottom of the sand tank, and the abrasive valve is connected to the air storage bag through a second pipeline.

[0010] According to an embodiment of the utility model, a closing valve is provided in the sand inlet of the sand pot, and the closing valve is communicated with the first pipeline.

[0011] According to an embodiment of the utility model, a first air intake valve and a one-way valve are arranged on the first pipeline.

[0012] According to an embodiment of the utility model, two compressed air intake pipes are connected to the air storage bag, and the two compressed air intake pipes are respectively arranged on the left and right sides of the air storage bag.

[0013] According to an embodiment of the present invention, the second pipeline includes a plurality of pipelines arranged in parallel.

[0014] According to an embodiment of the present invention, the second pipeline is a wear-resistant high-pressure air pipe.

[0015] According to an embodiment of the present utility model, a second air intake valve is arranged on the second pipeline.

[0016] According to an embodiment of the utility model, a material level meter is arranged outside the sand tank to display the material level of the steel sand.

[0017] According to an embodiment of the utility model, a plurality of sand guns are connected to the abrasive valve of the device.

[0018] The positive and progressive effects of the utility model are:

[0019] The utility model sandblasting machine sandblasting efficiency improvement device has at least the following advantages:

[0020] The utility model of the sandblasting efficiency improvement device for a sandblasting machine solves the problem that the efficiency of the sandblasting machine cannot meet the production capacity requirements, and directly adding a sand gun, the sand feeding efficiency and the sand discharge pressure cannot meet the use requirements. The sandblasting efficiency improvement device for a sandblasting machine can ensure that the efficiency and pressure of the sandblasting can match after adding a sand gun at the bottom of the sand tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The above and other features, properties and advantages of the present invention will become more apparent through the following description in conjunction with the accompanying drawings and embodiments, in which the same reference numerals always represent the same features, wherein:

[0022] Figure 1 The utility model is a schematic diagram of a device for improving the sandblasting efficiency of a sandblasting machine.

[0023] Sand pot 100

[0024] Sand inlet 110

[0025] Shut-off valve 120

[0026] Level meter 130

[0027] Gas storage bag 200

[0028] First pipeline 210

[0029] First intake valve 211

[0030] Check valve 212

[0031] Compressed air intake pipe 220

[0032] Abrasive Valve 300

[0033] Second pipeline 310

[0034] Second intake valve 311 DETAILED DESCRIPTION

[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0036] Embodiments of the utility model will now be described in detail with reference to the accompanying drawings. Reference will now be made in detail to preferred embodiments of the utility model, examples of which are shown in the accompanying drawings. Wherever possible, the same reference numerals will be used in all drawings to represent the same or similar parts. In addition, although the terms used in the utility model are selected from well-known and commonly used terms, some of the terms mentioned in the utility model specification may be selected by the applicant at his or her discretion, and their detailed meanings are explained in the relevant parts of the description herein. In addition, it is required to understand the utility model not only by the actual terms used, but also by the meaning implied by each term.

[0037] It should be noted that the drawings are only examples and are not drawn in proportion, and should not be used as a limitation on the actual protection scope of the present invention.

[0038] like Figure 1 As shown, the utility model provides a device for improving the sandblasting efficiency of a sandblasting machine, the device comprising:

[0039] The sand tank 100 is used to store steel sand, and a sand inlet 110 is arranged on the top of the sand tank 100.

[0040] At least one air storage bag 200 is used to store compressed air. The air storage bag 200 is connected to the sand tank 100 through a first pipeline 210 and communicates with the interior of the sand tank 100. At least one compressed air intake pipe 220 is connected to the air storage bag 200.

[0041] The abrasive valve 300 is disposed at the bottom of the sand pot 100 , and the abrasive valve 300 is connected to the air storage bag 200 through a second pipeline 310 .

[0042] The compressed air in the air storage bag 200 can be pressurized to the sand tank 100 through the first pipeline 210 to increase the pressure of the steel sand, thereby improving the sand feeding efficiency.

[0043] The compressed air in the air storage bag 200 can be pumped into the abrasive valve 300 through the second pipeline 310, so that the steel sand is sprayed out together with the compressed air, thereby increasing the sand discharge pressure.

[0044] The abrasive valve 300 includes a steel grit inlet, a compressed air inlet, and an outlet. The compressed air and the steel grit are ejected from the outlet of the abrasive valve 300 .

[0045] like Figure 1 As shown, as a preferred embodiment of the sandblasting efficiency improvement device of the present invention, a closing valve 120 is provided in the sand inlet 110 of the sand tank 100 , and the closing valve 120 is connected to the first pipeline 210 .

[0046] The compressed air supplied by the first pipeline 210 allows the closing valve 120 to press against the sand inlet 110 under the pressure of the compressed air, and the sand is not inletted at this time. When the sand is inletted, the compressed air is cut off, and the mushroom head valve returns to its original position, thereby starting to inlet the sand.

[0047] like Figure 1 As shown, as a preferred embodiment of the sandblasting efficiency improvement device of the sandblasting machine of the utility model, a first air inlet valve 211 and a one-way valve 212 are arranged on the first pipeline 210 .

[0048] Preferably, a first air intake valve 211 and a one-way valve 212 are sequentially arranged from the inlet to the outlet of the first pipeline 210 .

[0049] The state of the closing valve 120 inside the sand pot 100 is controlled by compressed air through the first air inlet valve 211 and the one-way valve 212 , so that the opening and closing of the sand inlet 110 can be automatically controlled.

[0050] like Figure 1 As shown, as a preferred embodiment of the sandblasting efficiency improvement device of the utility model, two compressed air intake pipes 220 are connected to the air storage bag 200, and the two compressed air intake pipes 220 are respectively arranged on the left and right sides of the air storage bag 200.

[0051] The air storage bag 200 adopts a two-side air intake method, which can reduce the air storage time and thus ensure the pressure requirement of the compressed air.

[0052] like Figure 1 As shown, as a preferred embodiment of the sandblasting efficiency improvement device of the present invention, the second pipeline 310 includes a plurality of pipelines arranged in parallel.

[0053] like Figure 1As shown, as a preferred embodiment of the sandblasting efficiency improvement device of the utility model, the second pipeline 310 is a wear-resistant high-pressure air pipe.

[0054] like Figure 1 As shown, as a preferred embodiment of the sandblasting efficiency improvement device of the sandblasting machine of the utility model, a second air inlet valve 311 is provided on the second pipeline 310 .

[0055] Compressed air is pumped into the abrasive valve 300 through the second air inlet valve 311, and the steel sand is ejected together with the compressed air, thereby increasing the sand discharge pressure.

[0056] like Figure 1 As shown, as a preferred embodiment of the sandblasting efficiency improvement device of the present invention, a material level meter 130 is arranged outside the sand tank 100 to display the steel sand material level.

[0057] As a preferred implementation of the device for improving the sandblasting efficiency of a sandblasting machine of the utility model, a plurality of sand guns are connected to the abrasive valve 300 .

[0058] The steps of using the preferred embodiment of the sandblasting efficiency improvement device of the utility model are as follows:

[0059] S1. First, the air storage bag 200 is stored with air through the dual compressed air inlet pipes 220 in the device to increase the compressed air pressure.

[0060] S2. The first air inlet valve 211 remains closed, and the closing valve 120 is open. The steel sand enters the sand tank 100 from the external sand bin.

[0061] S3. When the material level meter 130 shows that the steel sand material level reaches the standard, the first air inlet valve 211 is opened, the sealing valve 120 inside the sand tank 100 is in a closed state, and the steel sand stops entering.

[0062] S4, opening the first air inlet valve 211 to pressurize the steel sand in the sand pot 100.

[0063] S5. After pressurization, the abrasive valve 300 and the second air inlet valve 311 are opened, and the pressurized steel sand is mixed with the compressed air and ejected from the outlet of the abrasive valve 300, and the high-speed steel sand flows into the sand gun pipeline.

[0064] S6. Steel sand is sprayed out from the sand gun to polish the surface of the steel structure.

[0065] In summary, the sandblasting efficiency improvement device of the utility model solves the problem that the efficiency of the sandblasting machine cannot meet the production capacity requirements, and directly adding a sand gun, the sand feeding efficiency and the sand discharge pressure cannot meet the use requirements. The sandblasting efficiency improvement device of the sandblasting machine can ensure that the efficiency and pressure of the sandblasting can match after adding a sand gun at the bottom of the sand tank 100.

[0066] Although the specific embodiments of the present invention are described above, those skilled in the art should understand that these are only examples, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications fall within the protection scope of the present invention.

Claims

1. A device for improving the sandblasting efficiency of a sandblasting machine, characterized in that: The device comprises: A sand tank is used to store steel sand, and a sand inlet is arranged on the top of the sand tank; At least one air storage bag, used for storing compressed air, the air storage bag is connected to the sand tank through a first pipeline and communicates with the interior of the sand tank, and the air storage bag is connected to at least one compressed air intake pipe; An abrasive valve is arranged at the bottom of the sand tank, and the abrasive valve is connected to the air storage bag through a second pipeline.

2. The sandblasting efficiency improving device of the sandblasting machine according to claim 1, characterized in that: A closing valve is arranged in the sand inlet of the sand pot, and the closing valve is communicated with the first pipeline.

3. The sandblasting efficiency improving device of the sandblasting machine according to claim 2, characterized in that: The first pipeline is provided with a first air intake valve and a one-way valve.

4. The sandblasting efficiency improving device of the sandblasting machine according to claim 1, characterized in that: The air storage bag is connected to two compressed air intake pipes, and the two compressed air intake pipes are respectively arranged on the left and right sides of the air storage bag.

5. The sandblasting efficiency improving device of the sandblasting machine according to claim 1, characterized in that: The second pipeline includes a plurality of pipelines arranged in parallel.

6. The sandblasting efficiency improving device of the sandblasting machine according to claim 5, characterized in that: The second pipeline is a wear-resistant high-pressure air pipe.

7. The sandblasting efficiency improving device of the sandblasting machine according to claim 6, characterized in that: A second air intake valve is arranged on the second pipeline.

8. The sandblasting efficiency improving device of a sandblasting machine as claimed in claim 1, characterized in that: A material level meter is arranged outside the sand tank to display the material level of the steel sand.

9. The device for improving the sandblasting efficiency of a sandblasting machine according to any one of claims 1 to 8, characterized in that: The abrasive valve is connected to a plurality of sand guns.