Explosion-related dust early warning device

By designing a dust warning device with multiple alarm mechanisms, the problem of inability to effectively warn in noisy environments is solved, and higher safety and accident prevention capabilities are achieved.

CN222506994UActive Publication Date: 2025-02-18ZHEJIANG YUDA SAFETY & ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421032551.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-02-18
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

Existing dust warning devices may not be able to effectively warn staff in noisy environments, resulting in potential explosion accidents.

Method used

An explosion-related dust warning device is designed, adopting multiple alarm mechanisms, including lighting alarms, acoustic alarms and vibration alarms. These alarm devices are coordinated through the PLC controller to ensure that people can be effectively warned in different environments.

Benefits of technology

It realizes the function of effectively warning staff in noisy environments, and improves the prevention and safety of dust explosion accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an explosion-related dust early warning device which comprises a cap body, the lower side of the cap body is fixedly connected with a cap brim, dustproof earplugs are installed on the two sides of the cap brim, a dustproof mirror is installed on the front face of the cap brim, a vibration alarm mechanism is arranged at the upper end of one side of the cap brim, and a fan and an illuminating lamp are installed on the outer side of the cap body. A light alarm is further arranged on the outer surface of the cap body, a cap hoop is installed in the cap brim, a lithium battery is installed on the upper side of the middle of the cap body, and a connecting clamping base is fixedly connected to the end face of the upper end of the lithium battery. When the dust concentration sensor detects that the dust concentration exceeds the standard, the PLC can control the light alarm to flicker, so that a worker is warned to get away as soon as possible through light, the PLC can control the alarm to give out a warning whistle and give out a sound to warn the worker to get away as soon as possible, and finally the PLC controls the vibration alarm mechanism to beat the cap body to warn the worker to get away as soon as possible. Workers are warned to get away as soon as possible by vibrating the cap body.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust warning, in particular to an explosion-related dust warning device. Background Art

[0002] The dust explosion warning device mainly works based on the principles of sensor technology, data collection and processing technology, and early warning technology. By real-time monitoring of key parameters such as dust concentration, temperature, and humidity, the device can analyze and process data and determine whether there is an explosion risk. Once an abnormal situation is found, the device will immediately activate the early warning mechanism and remind personnel to take timely countermeasures through various means such as sound, light, and vibration, thereby effectively preventing the occurrence of dust explosion accidents.

[0003] Chinese patent CN214894722U discloses a dust warning device for mining, including a safety helmet, a central control box movably connected at the top center of the safety helmet, a dust concentration sensor installed at the top center of the central control box, a lithium-ion battery installed on one side of the inner part of the central control box, a circuit board installed on the other side of the inner part of the central control box, an alarm, a PLC controller and a memory installed on the circuit board, the dust concentration sensor is electrically connected to the input end of the PLC controller, and the output end of the PLC controller is electrically connected to the alarm. The utility model has a novel structure and an ingenious concept. The dust concentration sensor is installed on the user's safety helmet, which can monitor the dust concentration in the user's area in real time, remind the user to pay attention, evacuate the area in time or turn on the corresponding ventilation and dust reduction equipment in time, greatly improving the safety of construction workers in the mine.

[0004] However, the above patented warning device only has one alarm. If it is in a noisy environment, the staff may not be able to distinguish whether the alarm is ringing. If the judgment fails, it may cause immeasurable consequences. Utility Model Content

[0005] In order to solve the above technical problems, an explosion-related dust warning device is provided. This technical solution solves the problem that the above patent warning device proposed in the above background technology has only one alarm. If it is in a noisy environment, the staff may not be able to distinguish whether the alarm is ringing. If the judgment fails, it may cause immeasurable consequences.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A dust explosion warning device comprises a cap body, a brim fixedly connected to the lower side of the cap body, dustproof earplugs installed on both sides of the brim, a dustproof mirror installed on the front of the brim, a vibration alarm mechanism arranged on the upper end of one side of the brim, a fan and a lighting lamp installed on the outside of the cap body, a light alarm also arranged on the outer surface of the cap body, a cap hoop installed inside the brim, and a lithium battery installed on the upper middle side of the cap body.

[0008] Preferably, a connection socket is fixedly connected to the upper end face of the lithium battery, a dust concentration sensor is clamped inside the connection socket, an input end of the dust concentration sensor passes through the cap body and is electrically connected to a PLC controller in the circuit board, and the PLC controller is electrically connected to the alarm.

[0009] Preferably, the dustproof earplug includes a first rotating plate, which is rotatably connected to the outer surface of the cap body, the lower end face of the first rotating plate is fixedly connected to a connecting steel bar, the lower end face of the connecting steel bar is fixedly connected to a telescopic seat, the inside of the telescopic seat is fixedly connected to a telescopic plate, the telescopic plate extends out of the telescopic seat and is fixedly connected to the earmuff.

[0010] Preferably, the dustproof mirror comprises a connecting piece, the connecting piece is fixedly connected to the outer surface of the brim of the hat, a dustproof frame is fixedly connected to the lower side of the connecting piece, a lens is fixedly connected to the inside of the dustproof frame, and the number of the lenses is two.

[0011] Preferably, the vibration alarm mechanism includes a servo motor, the servo motor is installed on one side of the fixed plate, the output end of the servo motor is fixedly connected to a shaft rod, the shaft rod passes through the fixed plate, and is fixedly connected to the outer surface of the second rotating plate, the outer surface of the second rotating plate is abutted against a connecting plate, and the inner side of the connecting plate is fixedly connected to a slider

[0012] Preferably, the slider is slidably connected to the inside of a slide groove opened on the outer surface of the fixed plate, the end face of the connecting plate away from the second rotating plate is fixedly connected to a collision rod, the collision rod is slidably connected to the inside of a through groove opened in the fixed block, and springs are also provided on the upper and lower sides of the collision rod, one end of the springs on both sides is fixedly connected to the outer surface of the connecting plate, and the other end is fixedly connected to the inner side of the fixed plate, and the fixed block is fixedly connected to the outer surface of the fixed plate.

[0013] Preferably, the hat hoop includes a fixing rod, the fixing rod is fixedly connected to the lower end face of the brim, the lower end face of the fixing rod is rotatably connected to a knob, the inside of the knob is rotatably connected to a connecting ring, and the outside of the connecting ring is fixedly connected to a tightening belt.

[0014] Preferably, the servo motor, fan, lighting, light alarm, dust concentration sensor, circuit board, PLC controller and alarm are all electrically connected to the lithium battery.

[0015] Compared with the prior art, the utility model provides an explosion-related dust early warning device, which has the following beneficial effects:

[0016] 1. When the dust concentration sensor detects that the dust concentration exceeds the standard, the light alarm can be controlled by the PLC controller to flash, thereby warning the staff to stay away as soon as possible through the light;

[0017] 2. When the dust concentration sensor detects that the dust concentration exceeds the standard, the PLC controller can also control the alarm to sound a warning whistle to warn the staff to stay away as soon as possible;

[0018] 3. When the dust concentration sensor detects that the dust concentration exceeds the standard, the PLC can also control the vibration alarm mechanism to knock on the cap body, and vibrate the cap body to warn the staff to stay away as soon as possible. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model from a first viewing angle;

[0020] Figure 2 It is a schematic diagram of the overall structure of the utility model under the second viewing angle;

[0021] Figure 3 It is a schematic diagram of the overall structure of the utility model from a side view;

[0022] Figure 4 This is a schematic diagram of the overall structure of the utility model when viewed from above;

[0023] Figure 5 This is a schematic diagram of the overall structure of the utility model from another perspective;

[0024] Figure 6 For the utility model Figure 5 A magnified view of the structure in the middle.

[0025] The numbers in the figure are:

[0026] 1. Hat body; 2. Hat brim;

[0027] 3. dustproof earplug; 301. first rotating plate; 302. connecting steel bar; 303. telescopic seat; 304. telescopic plate; 305. earmuff;

[0028] 4. dustproof mirror; 401. connector; 402. dustproof frame; 403. lens;

[0029] 5. Vibration alarm mechanism; 501. Servo motor; 502. Shaft; 503. Second rotating plate; 504. Connecting plate; 505. Sliding block; 506. Sliding groove; 507. Impact rod; 508. Spring; 509. Fixed block; 510. Through groove; 511. Fixed plate;

[0030] 6. Fan; 7. Light; 8. Light alarm;

[0031] 9. cap hoop; 901. fixing rod; 902. twist; 903. connecting ring strip; 904. fastening belt;

[0032] 10. Lithium battery; 11. Connection socket; 12. Dust concentration sensor; 13. Circuit board; 14. PLC controller; 15. Alarm. DETAILED DESCRIPTION

[0033] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0034] Implementation Case 1

[0035] Please refer to Figure 1-6 As shown, an explosion-related dust warning device includes a cap body 1, a brim 2 is fixedly connected to the lower side of the cap body 1, dustproof earplugs 3 are installed on both sides of the brim 2, a dustproof mirror 4 is installed on the front of the brim 2, a vibration alarm mechanism 5 is arranged on the upper end of one side of the brim 2, a fan 6 and a lighting lamp 7 are installed on the outside of the cap body 1, a light alarm 8 is also arranged on the outer surface of the cap body 1, a cap hoop 9 is installed inside the brim 2, a lithium battery 10 is installed on the upper side of the middle part of the cap body 1, a connecting card seat 11 is fixedly connected to the upper end face of the lithium battery 10, a dust concentration sensor 12 is clamped inside the connecting card seat 11, and the dust concentration sensor 12 is clamped inside the connecting card seat 11. The input end of the dust concentration sensor 12 passes through the cap body 1 and is electrically connected to the PLC controller 14 in the circuit board 13. The PLC controller 14 is electrically connected to the alarm 15. The dustproof earplug 3 includes a first rotating plate 301, which is rotatably connected to the outer surface of the cap body 1. The lower end face of the first rotating plate 301 is fixedly connected to a connecting steel bar 302, and the lower end face of the connecting steel bar 302 is fixedly connected to a telescopic seat 303. A telescopic plate 304 is fixedly connected to the inside of the telescopic seat 303. The telescopic plate 304 extends out of the telescopic seat 303 and is fixedly connected to the earmuff 305.

[0036] When the staff wears the dust warning device, when pulling the telescopic plate 304 up and down, the telescopic plate 304 will drive the earmuffs 305 to rise or fall. When the earmuffs 305 fit the ears of the staff, the dustproof earplugs 3 can protect the ears from dust, thereby preventing the staff from causing damage to the ears due to dust.

[0037] Implementation Case 2

[0038] Please refer to Figure 1As shown, the dustproof mirror 4 includes a connecting member 401, which is fixedly connected to the outer surface of the brim 2, and a dustproof frame 402 is fixedly connected to the lower side of the connecting member 401. The inside of the dustproof frame 402 is fixedly connected to a lens 403, and the number of the lenses 403 is two.

[0039] When the worker wears the dust warning device, the connector 401 can protect the eyes through the lens 403 in the dustproof frame 402 to prevent the eyes from being affected by dust, thereby affecting work efficiency.

[0040] Implementation Case 3

[0041] Please refer to Figure 5-6 As shown, the vibration alarm mechanism 5 includes a servo motor 501, which is mounted on one side of a fixed plate 511, and an output end of the servo motor 501 is fixedly connected to a shaft rod 502, which passes through the fixed plate 511 and is fixedly connected to the outer surface of a second rotating plate 503, and a connecting plate 504 is abutted on the outer surface of the second rotating plate 503, and a slider 505 is fixedly connected to the inner side of the connecting plate 504, and the slider 505 is slidably connected to the inside of a slide groove 506 opened on the outer surface of the fixed plate 511, and an impact rod 507 is fixedly connected to the end face of the connecting plate 504 away from the second rotating plate 503, and the impact rod 507 is slidably connected to the inside of a through groove 510 opened in a fixed block 509, and springs 508 are also provided on the upper and lower sides of the impact rod 507, and one end of the spring 508 on both sides is fixedly connected to the outer surface of the connecting plate 504, and the other end is fixedly connected to the inner side of the fixed plate 511, and the fixed block 509 is fixedly connected to the outer surface of the fixed plate 511.

[0042] When the dust concentration sensor 12 detects that the dust concentration exceeds the standard, the set instruction is transmitted to the alarm 15 through the PLC controller 14 on the circuit board 13. The alarm will then warn the staff to move away as soon as possible through sound. However, in a noisy environment, the staff may not be able to accurately judge whether the alarm is ringing. At the same time, the PLC controller 14 will also transmit the signal to the vibration alarm mechanism 5, and the vibration alarm mechanism 5 obtains energy through the lithium battery 10. At this time, the servo motor 501 will drive the second rotating plate 503 to rotate through the shaft 502. The second rotating plate 503 resists the connecting plate 504 and slides in the slide groove 506 through the slider 505. When the connecting plate 504 moves to the right, it drives the impact rod 507 and the spring 508 to move to the right. The impact rod 507 passes through the slide groove 506 opened by the fixed block 509 and hits the cap body 1. After the collision, under the elastic force of the spring 508, the connecting plate 504 slides to the left again. Under the repeated collision, the staff is warned to move away as soon as possible.

[0043] Implementation Case 4

[0044] Please refer to Figure 1-6 As shown, the hat hoop 9 includes a fixing rod 901, and the fixing rod 901 is fixedly connected to the lower end face of the brim 2. The lower end face of the fixing rod 901 is rotatably connected to a knob 902, and the inside of the knob 902 is rotatably connected to a connecting ring strip 903, and the outer side of the connecting ring strip 903 is fixedly connected to a tightening belt 904.

[0045] After the staff has adjusted the dustproof earplugs 3 and the dustproof mirrors 4, they turn the knob 902, and the connecting ring strip 903 is rotated inside the knob 902 to shrink the connecting ring strip 903, thereby tightening the fastening belt 904. When the staff turns the knob 902 to adapt to the dust warning device, it stops turning.

[0046] Implementation Case 5

[0047] Please refer to Figure 1-6 As shown, the servo motor 501 , the fan 6 , the lighting lamp 7 , the light alarm 8 , the dust concentration sensor 12 , the circuit board 13 , the PLC controller 14 and the alarm 15 are all electrically connected to the lithium battery 10 .

[0048] Since the servo motor 501, fan 6, lighting lamp 7, light alarm 8, dust concentration sensor 12, circuit board 13, PLC controller 14 and alarm 15 are all electrically connected to the lithium battery 10, the dust warning device is light, small and practical. At the same time, when the dust concentration sensor 12 detects that the dust concentration exceeds the standard, the light alarm 8 can be controlled to flash through the PLC controller 14. The utility model has a triple warning, so it can be used in most places, which improves the safety and reliability of the utility model.

[0049] Working principle and use process of the device: When the staff wears the dust warning device, when the telescopic plate 304 is pulled up and down, the telescopic plate 304 will drive the earmuffs 305 to rise or fall. When the earmuffs 305 fit the ears of the staff, the dustproof earplugs 3 can protect the ears from dust, thereby preventing the staff from causing damage to the ears due to dust. When the staff wears the dust warning device, the connecting piece 401 can protect the eyes through the lens 403 in the dustproof frame 402 to prevent the eyes from being affected by dust, thereby affecting work efficiency. When the dust concentration sensor 12 detects When the dust concentration exceeds the standard, the set command is transmitted to the alarm 15 through the PLC controller 14 on the circuit board 13. The alarm will warn the staff to leave as soon as possible through sound. However, in a noisy environment, the staff may not be able to accurately judge whether the alarm is ringing. At the same time, the PLC controller 14 will also transmit the signal to the vibration alarm mechanism 5, and the vibration alarm mechanism 5 obtains energy through the lithium battery 10. At this time, the servo motor 501 will drive the second rotating plate 503 to rotate through the shaft 502, and the second rotating plate 503 will press against the connecting plate 504 through the slider 50 5 slides in the slide groove 506, and when the connecting plate 504 moves to the right, it drives the impact rod 507 and the spring 508 to move to the right. The impact rod 507 passes through the slide groove 506 opened by the fixing block 509 and hits the cap body 1. After the collision, the elastic force of the spring 508 makes the connecting plate 504 slide to the left again. Under the repeated collision, the staff is warned to stay away as soon as possible. After the staff adjusts the dustproof earplug 3 and the dustproof mirror 4, the knob 902 is turned. The connecting ring strip 903 is rotated inside the knob 902 to shrink the connecting ring strip 903, thereby tightening the fastening belt 904. After the operator turns the knob 902 to adapt to the dust warning device, it stops rotating. Since the servo motor 501, fan 6, lighting lamp 7, light alarm 8, dust concentration sensor 12, circuit board 13, PLC controller 14 and alarm 15 are all electrically connected to the lithium battery 10, the dust warning device is light, small and practical. At the same time, when the dust concentration sensor 12 detects that the dust concentration exceeds the standard, the light alarm 8 can also be controlled by the PLC controller 14 to flash. The utility model has a triple warning, so it can be used in most places, which improves the safety and reliability of the utility model.

[0050] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An explosion-related dust warning device, characterized in that: The invention comprises a cap body (1), a brim (2) being fixedly connected to the lower side of the cap body (1), dustproof earplugs (3) being installed on both sides of the brim (2), a dustproof mirror (4) being installed on the front side of the brim (2), a vibration alarm mechanism (5) being arranged at the upper end of one side of the brim (2), a fan (6) and an illuminating lamp (7) being installed on the outer side of the cap body (1), a light alarm (8) being also arranged on the outer surface of the cap body (1), a cap hoop (9) being installed inside the brim (2), and a lithium battery (10) being installed on the upper side of the middle part of the cap body (1).

2. The explosion-related dust warning device according to claim 1, characterized in that: The upper end surface of the lithium battery (10) is fixedly connected to a connection socket (11), a dust concentration sensor (12) is clamped inside the connection socket (11), an input end of the dust concentration sensor (12) passes through the cap body (1) and is electrically connected to a PLC controller (14) in a circuit board (13), and the PLC controller (14) is electrically connected to an alarm (15).

3. The explosion-related dust warning device according to claim 1 is characterized in that: The dustproof earplug (3) comprises a first rotating plate (301), the first rotating plate (301) is rotatably connected to the outer surface of the cap body (1), the lower end surface of the first rotating plate (301) is fixedly connected to a connecting steel bar (302), the lower end surface of the connecting steel bar (302) is fixedly connected to a telescopic seat (303), the interior of the telescopic seat (303) is fixedly connected to a telescopic plate (304), the telescopic plate (304) extends out of the telescopic seat (303) and is fixedly connected to the earmuff (305).

4. The explosion-related dust warning device according to claim 1, characterized in that: The dustproof mirror (4) comprises a connecting piece (401), wherein the connecting piece (401) is fixedly connected to the outer surface of the brim (2), a dustproof frame (402) is fixedly connected to the lower side of the connecting piece (401), and a lens (403) is fixedly connected inside the dustproof frame (402), and the number of the lenses (403) is two.

5. The explosion-related dust warning device according to claim 1, characterized in that: The vibration alarm mechanism (5) comprises a servo motor (501), the servo motor (501) is mounted on one side of a fixed plate (511), an output end of the servo motor (501) is fixedly connected to a shaft rod (502), the shaft rod (502) passes through the fixed plate (511) and is fixedly connected to the outer surface of a second rotating plate (503), the outer surface of the second rotating plate (503) is abutted against a connecting plate (504), and a slider (505) is fixedly connected to the inner side of the connecting plate (504).

6. The explosion-related dust warning device according to claim 5, characterized in that: The slider (505) is slidably connected to the inside of a slide groove (506) opened on the outer surface of the fixed plate (511); the end surface of the connecting plate (504) away from the second rotating plate (503) is fixedly connected with an impact rod (507); the impact rod (507) is slidably connected to the inside of a through groove (510) opened in a fixed block (509); springs (508) are also provided on the upper and lower sides of the impact rod (507); one end of the springs (508) on both sides is fixedly connected to the outer surface of the connecting plate (504), and the other end is fixedly connected to the inner side of the fixed plate (511); the fixed block (509) is fixedly connected to the outer surface of the fixed plate (511).

7. The explosion-related dust warning device according to claim 1, characterized in that: The hat hoop (9) comprises a fixing rod (901), wherein the fixing rod (901) is fixedly connected to the lower end surface of the hat brim (2), the lower end surface of the fixing rod (901) is rotatably connected to a twist knob (902), the inside of the twist knob (902) is rotatably connected to a connecting ring strip (903), and the outside of the connecting ring strip (903) is fixedly connected to a fastening belt (904).

8. The explosion-related dust warning device according to claim 5, characterized in that: The servo motor (501), the fan (6), the lighting lamp (7), the light alarm (8), the dust concentration sensor (12), the circuit board (13), the PLC controller (14) and the alarm (15) are all electrically connected to the lithium battery (10).

Citation Information

Patent Citations

  • Mining dust early warning device

    CN214894722U