Flat coil winding machine

By designing a flat coil winding machine including a line conveyor, a winder and a corrector, an automated process of completing the coil winding and correcting the wire tail at a work station is realized, and production efficiency is improved.

CN222530222UActive Publication Date: 2025-02-25KUNSHAN GUANGHUI PRECISION HARDWARE CO LTD
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Patent Information

Application Number
CN202323461332.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2025-02-25
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

In the prior art, when making flat coils, the two steps of winding and correcting the tail of the wire cannot be completed at one station, resulting in inefficiency.

Method used

A flat coil winding machine is designed, including a frame, mounting plate, line conveyor, coil winding device, coil correction and cutter, which can automatically wind the coil and correct the wire tail to achieve the unity of two working steps.

Benefits of technology

Through the automated process, the efficiency of flat coil winding and correcting the wire tail is improved, and the problem of inefficiency of traditional methods is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of coil winding machine manufacturing, and particularly relates to a flat coil winding machine which comprises a rack, a mounting plate is vertically arranged on the rack, a wire through hole with the axis parallel to the upper surface of the rack is formed in the mounting plate, and the cross section of the wire through hole is rectangular. A wire conveying device matched with the wire through hole is arranged on the back surface of the mounting plate on the rack; a coil winding device and a coil correcting and cutting device matched with the wire through hole are arranged on the front surface of the mounting plate; the mounting plate is vertically arranged on the rack to be matched with the wire conveying device, the coil winding device and the coil correcting and cutting device, a flat wire can be automatically wound into a coil, the direction of the wire tail of the coil is corrected according to preset requirements, and the problem that at present, two working steps of winding the coil and correcting the wire tail on one station cannot be achieved is solved; therefore, the efficiency is low.
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Description

Technical Field

[0001] The present application belongs to the technical field of coil winding machine manufacturing, and specifically relates to a flat coil winding machine. Background Art

[0002] like Figure 1-2 As shown, when a flat coil is wound into a coil, it is required to be wound twice, and the plane where the coil needs to be formed needs to be parallel to the upper surface of the original flat coil, and the coil formed by winding has two wire tails, the axes of the two wire tails are collinear, and the axes of the two wire tails intersect with the midpoint between the two ends of the coil. This requirement is mainly for welding with tinplate in the subsequent process and for the formed product to be easy to assemble, so this requirement cannot be changed. The traditional method of making the modified coil is mainly to wind it into an initial coil by machine, and then use a special fixture to correct the wire tail, which is mainly two processes, so its efficiency is low. Utility Model Content

[0003] The present application is aimed at the shortcomings of the prior art. By vertically arranging a mounting plate on the frame in conjunction with a wire feeding device, a coil winder, and a coil corrector and cutter, the flat wire can be automatically wound into a coil and the direction of the wire end of the coil can be corrected according to preset requirements, thereby solving the problem that the two steps of coil winding and wire end correction cannot be performed at one workstation, resulting in low efficiency.

[0004] The technical solution of this application is as follows:

[0005] A flat coil winding machine comprises a frame, the frame is provided with a vertical mounting plate, the mounting plate is provided with a wire through hole whose axis is parallel to the upper surface of the frame, the cross section of the wire through hole is rectangular, the frame is provided with a wire feeding device on the back side of the mounting plate that cooperates with the wire through hole, and the front side of the mounting plate is provided with a coil winder and a coil corrector and cutter that cooperate with the wire through hole.

[0006] Preferably, the coil winder includes a first servo cylinder, a rotating motor, a second servo cylinder, a winding column, a wire clamping groove, and a top column. The rotating motor is arranged on the front side of the mounting plate through the first servo cylinder on the right side of the wire through hole, and the output shaft of the rotating motor faces to the left. The winding column is coaxially arranged on the left end face of the output shaft of the rotating motor, and a wire clamping groove is arranged on one side of the winding column. The front side of the mounting plate is provided with a top wire rod matching with the output shaft of the rotating motor through the second servo cylinder on the left side of the wire through hole. The top wire rod faces to the right, and a top column matching with the wire clamping groove is arranged on the right end face of the top wire rod. A blind hole matching with the winding column is arranged on the right end face of the top wire rod. The axis of the first servo cylinder is colinear with the axis of the second servo cylinder, and the axis of the first servo cylinder is parallel to the upper surface of the frame and perpendicular to the axis of the wire through hole.

[0007] Preferably, a first slide rail parallel to the first servo cylinder is provided on the mounting plate, a first slide seat is slidably connected between the two ends of the first slide rail, the rotating motor is fixed on the first slide seat, and the piston end of the first servo cylinder is fixedly connected to the right side of the rotating motor.

[0008] Preferably, a second slide rail parallel to the first servo cylinder is provided on the mounting plate, a second slide seat is slidably connected between the two ends of the second slide rail, the top line rod is fixed on the first slide seat, the piston end of the second servo cylinder is fixedly connected to the left end surface of the top line rod, and the piston rod of the second servo cylinder is colinear with the axis of the top line rod.

[0009] Preferably, the wire retaining slot has a transition surface and a stop surface, the side of the wire retaining slot facing the winding column is a stop surface perpendicular to the end face of the output end of the rotating motor, the side of the wire retaining slot facing the right side is a transition surface, the right end of the transition surface is smoothly connected to the bottom of the wire retaining slot, and the left end of the transition surface is smoothly connected to the left end face of the output shaft of the rotating motor.

[0010] Preferably, the coil corrector and cutter includes a first wire tail bottom wall pushing rod, a first coil upper end surface pushing rod, a second wire tail bottom wall pushing rod, a second coil upper end surface pushing rod, a wire tail side wall pushing rod, a coil circumferential surface pushing rod, and a cutting edge. The first wire tail bottom wall pushing rod parallel to the mounting plate is arranged below the rotating motor on the mounting plate. The angle between the axis of the first wire tail bottom wall pushing rod and the axis of the output shaft of the rotating motor is 45 degrees. The distance between the first wire tail bottom wall pushing rod and the mounting plate is greater than the distance between the output shaft of the rotating motor and the mounting plate. A vertical flat is arranged on the left side of the free end of the first wire tail bottom wall pushing rod. The first coil upper end surface push rod and the first wire tail bottom wall push rod are symmetrically arranged in a plane perpendicular to the mounting plate and passing through the axis of the wire clamping groove. A vertical plane B is provided on the right side of the first coil upper end surface push rod, and the distance from the edge of the plane B facing away from the mounting plate to the mounting plate is smaller than the distance from the edge of the plane A facing the mounting plate to the mounting plate. The second wire tail bottom wall push rod is arranged on the mounting plate above the rotating motor, and the angle between the axis of the second wire tail bottom wall push rod and the axis of the output shaft of the rotating motor is 45 degrees, and the distance from the second wire tail bottom wall push rod to the mounting plate is smaller than the distance from the rotating motor to the output shaft of the rotating motor. The distance between the output shaft of the machine and the mounting plate, a plane C parallel to the plane A is provided on the left side of the second wire tail bottom wall push rod; a second coil upper end face push rod is provided on the mounting plate above the second servo cylinder, the angle between the axis of the second coil upper end face push rod and the axis of the blind hole is 45 degrees, a plane D parallel to the plane C is provided on the left side of the second coil upper end face push rod, the extension line of the central axis of the output shaft of the rotating motor passes through the plane D, a wire tail side wall push rod is provided on the mounting plate vertically downward, the lower surface of the wire tail side wall push rod is plane E, and the side of the wire tail side wall push rod facing the mounting plate is parallel to the wire through hole The plane where the output end is located is coplanar, and the axis of the wire tail side wall push rod intersects with the axis of the wire through hole; a coil circumferential surface push rod is provided on the mounting plate directly below the wire tail side wall push rod, and the upper surface of the coil circumferential surface push rod is a plane F, and the distance between the edge of the plane F facing the mounting plate and the mounting plate is greater than the distance between the edge of the plane E facing away from the mounting plate and the mounting plate, the cutting edge is provided on the right side of the push rod on the upper end surface of the first coil, the cutting edge is coplanar with the plane B, and the distance between the cutting edge and the mounting plate is less than the distance between the edge of the plane E facing the mounting plate and the mounting plate.

[0011] Preferably, the wire feeding device includes two wire feeding wheels, which are located on both sides of the axis of the wire through hole, and the axes of the two wire feeding wheels are perpendicular to the upper surface of the frame. The rotating shafts of the two wire feeding wheels extend into the frame, and a gear is coaxially fixed in the frame between the two ends of the rotating shaft of each wire feeding wheel. The two gears are meshed with each other. A servo motor is provided in the frame, and the output shaft of the servo motor is transmission-connected to the rotating shaft of one of the wire feeding wheels.

[0012] The working principle and beneficial effects of this application are:

[0013] 1. The present application vertically arranges a mounting plate on the frame in conjunction with a wire feeding device, a coil winder, and a coil corrector and cutter, so as to automatically wind a flat wire into a coil and correct the direction of the wire end of the coil according to preset requirements, thereby solving the problem that the two steps of coil winding and wire end correction cannot be performed at one workstation at present, resulting in low efficiency.

[0014] 2. The setting of the transition surface and a blocking surface in the present application enables the end of the flat wire (the wire tail formed after being wound into a coil) to enter the wire clamping groove, and the remaining flat wire can form a coil around the winding column under the drive of the output shaft of the rotating motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the front structure of the coil;

[0016] Figure 2 It is a schematic diagram of the side structure of the coil;

[0017] Figure 3 This is a schematic diagram of the structure of this application;

[0018] Figure 4 for Figure 3 The enlarged view of point A in the middle;

[0019] Figure 5 for Figure 3 The enlarged view of point B in the middle;

[0020] Figure 6 It is a partial schematic diagram of the front side of the mounting plate when viewed from right to left;

[0021] Figure 7 for Figure 6 Enlarged view of point C in the middle;

[0022] Figure 8 It is a structural schematic diagram on the back of this application;

[0023] Fig. 9 It is a schematic diagram of the end surface of the output shaft of the rotating motor;

[0024] Fig.10 This is a diagram showing the relationship between the transmission device and the rack.

[0025] Wherein: 1, coil; 2, wire tail; 3, frame; 4, mounting plate; 5, wire hole; 6, first servo motor; 7, rotating motor; 8, second servo motor; 9, winding column; 10, wire clamping groove; 11, top column; 12, wire top rod; 13, blind hole; 14, first slide rail; 15, first slide seat; 16, second slide rail; 17, second slide seat; 18, transition surface; 19, blocking surface; 20, first wire tail bottom wall push rod; 21, first coil upper end surface push rod; 22, second wire tail bottom wall push rod; 23, second coil upper end surface push rod; 24, wire tail side wall push rod; 25, coil circumferential surface push rod; 26, cutting edge; 27, plane A; 28, plane B; 29, plane C; 30, plane D; 31, plane E; 32, plane F; 33, wire delivery wheel; 34, rotating shaft; 35, gear; 36, servo motor. DETAILED DESCRIPTION

[0026] like Figure 1-10 As shown, a flat coil winding machine includes a frame 3, a mounting plate 4 is vertically provided on the frame 3, a wire hole 5 is provided on the mounting plate 4, the axis of the wire hole 5 is parallel to the upper surface of the frame 3, the cross section of the wire hole 5 is rectangular, a wire conveying device cooperating with the wire hole 5 is provided on the back of the mounting plate 4 on the frame 3, and a coil winder and a coil corrector and cutter cooperating with the wire hole 5 are provided on the front of the mounting plate 4.

[0027] In this embodiment, the flat wire is transported from the back of the mounting plate 4 to the front of the mounting plate 4 by the wire conveying device, that is, after the wire conveying device allows the flat wire to pass through the wire hole 5 and come out of the front of the mounting plate 4 for a certain distance, the wire conveying device stops conveying the flat wire, and then the coil winder winds the flat wire into a coil 1, and then the coil corrector and cutter corrects the position of the wire tail 2 of the coil 1 relative to the coil 1, and then cuts the coil 1 from the flat wire; then the wire conveying device conveys the flat wire for the second time, and this can be repeated. This solves the problem that the two steps of coil winding and wire tail correction cannot be performed at one station at present, resulting in low efficiency.

[0028] As a preferred embodiment, the coil winder includes a first servo cylinder 6, a rotary motor 7, a second servo cylinder 8, a winding column 9, a wire clamping groove 10, and a top column 11. The rotary motor 7 is arranged on the front side of the mounting plate 4 through the first servo cylinder 6 on the right side of the wire through hole 5. The output shaft of the rotary motor 7 faces to the left. The winding column 9 is coaxially arranged on the left end face of the output shaft of the rotary motor 7, and a wire clamping groove 10 is arranged on one side of the winding column 9. The front side of the mounting plate 4 is provided with a top wire rod 12 that cooperates with the output shaft of the rotary motor 7 through the second servo cylinder 8 on the left side of the wire through hole 5. The top wire rod 12 faces to the right. The top wire rod 12 is provided with a top column 11 that cooperates with the wire clamping groove 10 on the right end face. The top wire rod 12 is provided with a blind hole 13 that cooperates with the winding column 9 on the right end face. The axis of the first servo cylinder 6 is colinear with the axis of the second servo cylinder 8. The axis of the first servo cylinder 6 is parallel to the upper surface of the frame 3 and perpendicular to the axis of the wire through hole 5. After this arrangement, the first servo cylinder 6 drives the rotating motor 7 to reciprocate along the axial direction of the output shaft of the rotating motor 7, thereby realizing the coordination and separation of the rotating motor 7 and the wire-pushing rod 12; the arrangement of the winding column 9 allows the flat wire to be on the circumferential surface of the winding column 9 when the coil 1 is wound; the arrangement of the support 11 is to push the end of the flat wire coming out of the wire hole 5 into the wire-holding groove 10, so that a wire tail 2 is left after the coil 1 is wound.

[0029] As a preferred embodiment, the mounting plate 4 is provided with a first slide rail 14 parallel to the first servo cylinder 6, a first slide seat 15 is slidably connected between the two ends of the first slide rail 14, the rotary motor 7 is fixedly arranged on the first slide seat 15, and the piston end of the first servo cylinder 6 is fixedly connected to the right side of the rotary motor 7. In this way, by providing the first slide seat 15 and the first slide rail 14, radial runout of the first servo cylinder 6 during axial movement is avoided.

[0030] As a preferred embodiment, a second slide rail 16 parallel to the first servo cylinder 6 is provided on the mounting plate 4, and a second slide seat 17 is slidably connected between the two ends of the second slide rail 16. The top line rod 12 is fixed on the first slide seat 15, and the piston end of the second servo cylinder 8 is fixedly connected to the left end surface of the top line rod 12. The piston rod of the second servo cylinder 8 is colinear with the axis of the top line rod 12.

[0031] As a preferred mode, the wire clamping groove 10 has a transition surface 18 and a stop surface 19, the side of the wire clamping groove 10 facing the winding column 9 is the stop surface 19 perpendicular to the end surface of the output end of the rotating motor 7, the side of the wire clamping groove 10 facing the right side is the transition surface 18, the right end of the transition surface 18 is smoothly connected to the groove bottom of the wire clamping groove 10, and the left end of the transition surface 18 is smoothly connected to the left end surface of the output shaft of the rotating motor 7. After such a setting, after the end of the flat wire (the wire tail 2 formed after winding into the coil 1) enters the wire clamping groove 10, the remaining flat wire can form a coil 1 around the winding column 9 driven by the output shaft of the rotating motor.

[0032] As a preferred embodiment, the coil corrector and cutter includes a first wire tail bottom wall push rod 20, a first coil upper end surface push rod 21, a second wire tail bottom wall push rod 22, a second coil upper end surface push rod 23, a wire tail side wall push rod 24, a coil circumferential surface push rod 25, and a cutting edge 26. The first wire tail bottom wall push rod 20 parallel to the mounting plate 4 is arranged on the mounting plate 4 below the rotating motor 7. The angle between the axis of the first wire tail bottom wall push rod 20 and the axis of the output shaft of the rotating motor 7 is 45 degrees. The first wire tail bottom wall push rod 20 and the mounting plate 4 are parallel to each other. The distance between them is greater than the distance between the output shaft of the rotating motor 7 and the mounting plate 4, a vertical plane A27 is provided on the left side of the free end of the first wire tail bottom wall push rod 20; the first coil upper end surface push rod 21 and the first wire tail bottom wall push rod 20 are symmetrically arranged in a plane perpendicular to the mounting plate 4 and passing through the axis of the wire clamping groove 10, a vertical plane B28 is provided on the right side of the first coil upper end surface push rod 21, and the distance from the edge of the plane B28 facing away from the mounting plate 4 to the mounting plate 4 is smaller than the distance from the edge of the plane A27 facing the mounting plate 4 to the mounting plate 4 The distance between the second wire tail bottom wall push rod 22 and the mounting plate 4 is smaller than the distance between the output shaft of the rotating motor 7 and the mounting plate 4. A plane C29 parallel to the plane A27 is provided on the left side of the second wire tail bottom wall push rod 22. A second coil upper end face push rod 23 is provided on the mounting plate 4 above the second servo cylinder 8. The angle between the axis of the end face push rod 23 and the axis of the blind hole 13 is 45 degrees. A plane D30 parallel to the plane C29 is provided on the left side of the upper end face push rod 23 of the second coil. The extension line of the central axis of the output shaft of the rotating motor 7 passes through the plane D30. A wire tail side wall push rod 24 is provided on the mounting plate 4 vertically downward. The lower surface of the wire tail side wall push rod 24 is a plane E31. The side of the wire tail side wall push rod 24 facing the mounting plate 4 is coplanar with the plane where the output end of the wire through hole 5 is located. The axis of the wire tail side wall push rod 24 intersects with the axis of the wire through hole 5.A vertically upward coil circumferential surface pushing rod 25 is provided on the mounting plate 4 directly below the wire tail side wall pushing rod 24, and the upper surface of the coil circumferential surface pushing rod 25 is a plane F32, and the distance between the edge of the plane F32 facing the mounting plate 4 and the mounting plate 4 is greater than the distance between the edge of the plane E31 facing away from the mounting plate 4 and the mounting plate 4, and the cutting edge 26 is provided on the right side of the first coil upper end surface pushing rod 21, and the cutting edge 26 is coplanar with the plane B28, and the distance between the cutting edge 26 and the mounting plate 4 is less than the distance between the edge of the plane E31 facing the mounting plate 4 and the mounting plate 4. After such arrangement, after the flat wire just comes out of the wire hole 5 for a section, the wire tail side wall push rod 24 and the coil circumferential surface push rod 25 move toward each other, so that a small section of the flat wire is first bent (that is, deviated from the axis of the wire hole 5), and then, the wire tail side wall push rod 24 and the coil circumferential surface push rod 25 are both contracted (moving back to back), and then, in the process of the first servo cylinder 6 and the second servo cylinder 7 being extended, the push column 11 pushes the bent part of the flat wire into the wire clamping groove 10, and then, the rotation of the rotating motor 7 is wound into the coil 1, and at the same time, the bent part of the flat wire forms the first wire tail 2 on the coil 1 (the first wire tail 2 at this time is not corrected); then, the wire tail side wall push rod 24 and the coil circumferential surface push rod 25 move toward each other again, and the second wire tail 2 is corrected in a plane parallel to the end face of the coil 1, that is, the plane E31 on the wire tail side wall push rod 24 pushes the side wall of the second wire tail 2, that is, the plane E31 pushes; Figure 2 At the middle d, at the same time, the plane F32 on the coil circumference pushes the rod 25 Figure 2 After that, the wire tail side wall push rod 24 and the coil circumference push rod 25 move back to back again, releasing the coil 1; after that, the plane C29 on the second wire tail bottom wall push rod 22 pushes Figure 2 At point f in the figure, the plane D30 on the upper end surface of the second coil pushes the rod 23 to push Figure 2 At e in the figure, the position of the second wire tail 2 between the two ends of the coil 1 is corrected; then, the first wire tail bottom wall push rod 20 and the first coil upper end surface push rod 21 both move axially, that is, move toward the wire hole 5, so that the plane A is removed. Figure 2 b in the middle, and plane B is at the top Figure 2 g in the figure, thereby correcting the position of the first wire tail 2 relative to the two ends of the coil 1; in this way, the two wire tails 2 are corrected relative to the coil 1. Finally, the upper end surface of the first coil pushes the rod 21 to continue to move to the right, so that the cutting edge 26 contacts the flat wire and cuts the coil 1 off the flat wire.

[0033] As a preferred method, Fig.10As shown, the specific arrangement of the wire feeding device is as follows: the wire feeding device includes two wire feeding wheels 33, the two wire feeding wheels 33 are separated on both sides of the axis of the wire through hole 5, the axes of the two wire feeding wheels 33 are perpendicular to the upper surface of the frame 3, the rotating shafts of the two wire feeding wheels 33 are extended into the frame 3, and a gear 35 is coaxially fixed between the two ends of the rotating shaft 34 of each wire feeding wheel 33 in the frame 3, and the two gears 35 are meshed with each other. A servo motor 36 is provided in the frame 3, and the output shaft of the servo motor 36 is transmission-connected to the rotating shaft 34 of one of the wire feeding wheels 33.

Claims

1. A flat coil winding machine, characterized in that: The invention comprises a frame (3), wherein a mounting plate (4) is vertically arranged on the frame (3), wherein a wire hole (5) is arranged on the mounting plate (4) and the axis of the wire hole (5) is parallel to the upper surface of the frame (3), and the cross section of the wire hole (5) is rectangular, and a wire transmission device cooperating with the wire hole (5) is arranged on the back of the mounting plate (4) on the frame (3), and a coil winding device and a coil correcting and cutting device cooperating with the wire hole (5) are arranged on the front of the mounting plate (4).

2. A flat coil winding machine according to claim 1, characterized in that: The coil winder comprises a first servo cylinder (6), a rotary motor (7), a second servo cylinder (8), a winding column (9), a wire clamping groove (10), and a top column (11); the rotary motor (7) is arranged on the front side of the mounting plate (4) on the right side of the wire through hole (5) through the first servo cylinder (6); the output shaft of the rotary motor (7) faces left; the winding column (9) is coaxially arranged on the left end face of the output shaft of the rotary motor (7); and the wire clamping groove (10) is arranged on one side of the winding column (9); the front side of the mounting plate (4) is arranged on the left side of the wire through hole (5); A wire-pushing rod (12) cooperating with the output shaft of the rotating motor (7) is provided on the side through the second servo cylinder (8), the wire-pushing rod (12) faces the right side, a wire-pushing column (11) cooperating with the wire-clamping groove (10) is provided on the right end surface of the wire-pushing rod (12), a blind hole (13) cooperating with the winding column (9) is provided on the right end surface of the wire-pushing rod (12), the axis of the first servo cylinder (6) is colinear with the axis of the second servo cylinder (8), the axis of the first servo cylinder (6) is parallel to the upper surface of the frame (3) and is perpendicular to the axis of the wire-passing hole (5).

3. A flat coil winding machine according to claim 2, characterized in that: The mounting plate (4) is provided with a first slide rail (14) parallel to the first servo cylinder (6); a first slide seat (15) is slidably connected between the two ends of the first slide rail (14); the rotary motor (7) is fixedly arranged on the first slide seat (15); and the piston end of the first servo cylinder (6) is fixedly connected to the right side of the rotary motor (7).

4. A flat coil winding machine according to claim 3, characterized in that: The mounting plate (4) is provided with a second slide rail (16) parallel to the first servo cylinder (6); a second slide seat (17) is slidably connected between the two ends of the second slide rail (16); the top line rod (12) is fixedly arranged on the first slide seat (15); the piston end of the second servo cylinder (8) is fixedly connected to the left end surface of the top line rod (12); the piston rod of the second servo cylinder (8) and the axis of the top line rod (12) are colinear.

5. A flat coil winding machine according to claim 2, characterized in that: The wire-holding slot (10) has a transition surface (18) and a stop surface (19); the side of the wire-holding slot (10) facing the winding column (9) is a stop surface (19) perpendicular to the end surface of the output end of the rotating motor (7); the side of the wire-holding slot (10) facing the right side is a transition surface (18); the right end of the transition surface (18) is smoothly connected to the bottom of the wire-holding slot (10); and the left end of the transition surface (18) is smoothly connected to the left end surface of the output shaft of the rotating motor (7).

6. A flat coil winding machine according to claim 2, characterized in that: The coil corrector and cutter comprises a first wire tail bottom wall pushing rod (20), a first coil upper end surface pushing rod (21), a second wire tail bottom wall pushing rod (22), a second coil upper end surface pushing rod (23), a wire tail side wall pushing rod (24), a coil circumferential surface pushing rod (25), and a cutting edge (26); the first wire tail bottom wall pushing rod (20) is arranged on the mounting plate (4) below the rotating motor (7) and is parallel to the mounting plate (4); the angle between the axis of the first wire tail bottom wall pushing rod (20) and the axis of the output shaft of the rotating motor (7) is 45 degrees; the distance between the first wire tail bottom wall pushing rod (20) and the mounting plate (4) is greater than the distance between the first wire tail bottom wall pushing rod (20) and the mounting plate (4). The distance between the output shaft of the rotating motor (7) and the mounting plate (4) is such that a vertical plane A (27) is provided on the left side of the free end of the first wire tail bottom wall pushing rod (20); the first coil upper end surface pushing rod (21) and the first wire tail bottom wall pushing rod (20) are symmetrically arranged in a plane perpendicular to the mounting plate (4) and passing through the axis of the wire clamping groove (10); a vertical plane B (28) is provided on the right side of the first coil upper end surface pushing rod (21); the distance from the edge of the plane B (28) facing away from the mounting plate (4) to the mounting plate (4) is smaller than the distance from the edge of the plane A (27) facing the mounting plate (4) to the mounting plate (4) ; A second wire tail bottom wall pushing rod (22) is arranged on the mounting plate (4) above the rotating motor (7); the included angle between the axis of the second wire tail bottom wall pushing rod (22) and the axis of the output shaft of the rotating motor (7) is 45 degrees; the distance between the second wire tail bottom wall pushing rod (22) and the mounting plate (4) is smaller than the distance between the output shaft of the rotating motor (7) and the mounting plate (4); a plane C (29) parallel to the plane A (27) is arranged on the left side of the second wire tail bottom wall pushing rod (22); a second coil upper end surface pushing rod (23) is arranged on the mounting plate (4) above the second servo cylinder (8); the second coil upper end surface pushing rod (23) The included angle between the axis of the moving rod (23) and the axis of the blind hole (13) is 45 degrees; a plane D (30) parallel to the plane C (29) is provided on the left side of the push rod (23) on the upper end surface of the second coil; an extension line of the central axis of the output shaft of the rotating motor (7) passes through the plane D (30); a wire tail side wall push rod (24) vertically downward is provided on the mounting plate (4); the lower surface of the wire tail side wall push rod (24) is a plane E (31); a side of the wire tail side wall push rod (24) facing the mounting plate (4) is coplanar with the plane where the output end of the wire through hole (5) is located; and the axis of the wire tail side wall push rod (24) intersects with the axis of the wire through hole (5);A coil circumferential surface pushing rod (25) is provided on the mounting plate (4) directly below the wire tail side wall pushing rod (24) and extends vertically upwards. The upper surface of the coil circumferential surface pushing rod (25) is a plane F (32). The distance between the edge of the plane F (32) facing the mounting plate (4) and the mounting plate (4) is greater than the distance between the edge of the plane E (31) facing away from the mounting plate (4) and the mounting plate (4). The cutting edge (26) is provided on the right side of the first coil upper end surface pushing rod (21). The cutting edge (26) is coplanar with the plane B (28). The distance between the cutting edge (26) and the mounting plate (4) is less than the distance between the edge of the plane E (31) facing the mounting plate (4) and the mounting plate (4).

7. A flat coil winding machine according to claim 1, characterized in that: The wire transmission device comprises two wire transmission wheels (33), the two wire transmission wheels (33) are located on both sides of the axis of the wire through hole (5), the axes of the two wire transmission wheels (33) are perpendicular to the upper surface of the frame (3), the rotating shafts of the two wire transmission wheels (33) extend into the frame (3), a gear (35) is coaxially fixed in the frame (3) between the two ends of the rotating shaft (34) of each wire transmission wheel (33), the two gears (35) are meshed with each other, a servo motor (36) is provided in the frame (3), and the output shaft of the servo motor (36) is drivingly connected to the rotating shaft (34) of one of the wire transmission wheels (33).

Citation Information

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