Material returning mechanism of crawler-type shot blasting machine

By installing a crawler-type reloading mechanism at the discharge port of the shot blasting chamber of the shot blasting machine, the problem of long rework time when the workpiece is not processed is solved, and the workpiece is quickly recovered and unloaded, and the rework efficiency is improved.

CN222553245UActive Publication Date: 2025-03-04JIANGSU JIUFANG MASCH CO LTD
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Patent Information

Application Number
CN202420968590.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-04
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

When the workpiece processing is not qualified, the existing shot blasting machine lacks an effective reloading mechanism, which leads to a long rework time and troublesome operation.

Method used

A crawler shot blasting machine recharge mechanism is designed, installed at the discharge port of the shot blasting chamber, including a front-and-back cutter mechanism and recharge structure. Through the cooperation of the clamp, pallet and storage box, the workpiece is quickly recovered and unloaded.

Benefits of technology

The reloading mechanism can quickly recover unqualified workpieces, shorten the rework time, improve the rework efficiency, and simplify the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of material returning of shot blasting machines, in particular to a material returning mechanism of a crawler-type shot blasting machine, which can recycle workpieces at a discharge port of a shot blasting chamber, shorten the material returning time and effectively solve the problems in the background technology. Comprising supports on the front side and the rear side, a conveying belt is arranged between the supports, a shot blasting chamber is installed above the support in the middle of the conveying belt, the right end and the left end of the shot blasting chamber are provided with a feeding port and a discharging port respectively, sealing curtains are installed at the feeding port and the discharging port, and the upper surface of the conveying belt is flush with the upper surfaces of the supports; a U-shaped bracket with an upper opening is fixed on the bracket on the left side of the discharging hole of the shot blasting chamber and on the front side of the conveying belt; and a discharging mechanism capable of overturning forwards and backwards is mounted in the U-shaped bracket. And the front side of the front side bracket is fixedly provided with a material returning structure which is obliquely arranged with high left and low right. The device is simple to operate, convenient to use and suitable for various types of shot blasting machines.
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Description

Technical Field

[0001] The utility model relates to the field of material returning of shot blasting machines, in particular to a material returning mechanism of a crawler type shot blasting machine. Background Art

[0002] Shot blasting machine is a mechanical device that uses high-speed projectiles thrown by the shot blasting machine to clean or strengthen the surface of the workpiece. The workpiece is sent into the shot blasting room through the conveyor mechanism. The shot blasting machine in the shot blasting room blasts the workpiece to remove the oxide scale on the surface of the workpiece. Figure 2 The shot blasting machine shown includes brackets on the front and rear sides, a conveyor belt is provided between the brackets, a shot blasting chamber is installed above the bracket in the middle of the conveyor belt, and the two ends of the shot blasting chamber are provided with a feed port and a discharge port on the right and left sides respectively, and the feed port and the discharge port of the shot blasting chamber are installed with blocking curtains.

[0003] The aforementioned shot blasting machines can process workpieces as they pass through. However, in practice, workpieces passing through the shot blasting chamber may not meet the required quality standards, necessitating rework and secondary shot blasting. Currently, workpieces are typically recycled after reaching the end of a conveyor belt, which is cumbersome. There is no workpiece return mechanism located at the shot blasting chamber outlet to shorten rework time. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the utility model provides a return mechanism for a crawler-type shot blasting machine, which can recycle workpieces at the discharge port of the shot blasting chamber, shorten the rework time, and effectively solve the problems raised in the background technology.

[0005] The lifting mechanism comprises a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism, a lifting mechanism being further grasped, a lifting mechanism being further grasped, a lifting mechanism being further grasped, a lifting mechanism being further grasped, a lifting mechanism being further grasped, a lifting mechanism being

[0006] A material return structure with a left-higher and right-lower inclined setting is fixed on the front side of the front bracket.

[0007] As a preferred technical solution, the vertical section of the first baffle is a vertical rectangle, and the left side surface of the first baffle is in contact with the left and right side surfaces inside the U-shaped bracket.

[0008] As a preferred technical solution, a shielding portion tilted forward is provided at the right end portion of the second baffle.

[0009] As a preferred technical solution, the return material structure includes a bottom plate with a left side higher than the right side, and the front, rear and left sides of the upper surface of the bottom plate are respectively fixed with stoppers, and the left end of the rear stopper is provided with a notch that cooperates with the blanking mechanism, and the rear side surface of the bottom plate is fixedly connected to the front side surface of the front bracket;

[0010] A material storage box with an upper opening is provided on the right side of the right end portion of the bottom plate.

[0011] As a preferred technical solution, vertical supports are fixedly provided on the bottom surfaces of the left and right ends of the bottom plate respectively.

[0012] As an optimal technical solution, the upper opening of the storage box is flush with the bottom surface of the right end portion of the base plate, the storage box is in the shape of a rectangular parallelepiped, and a second handle is fixedly provided on the front and rear outer sides respectively.

[0013] As a preferred technical solution, a wedge-shaped plate for guiding the workpiece is fixedly provided on the right side of the support plate.

[0014] As a preferred technical solution, a rubber pad is bonded and fixed to the bracket on the right side of the U-shaped bracket, and the front end of the rubber pad extends downward to the upper surface of the base plate.

[0015] As a preferred technical solution, the unloading mechanism is provided with a detachable shielding structure to prevent the workpiece from sliding to the right.

[0016] As a preferred technical solution, the shielding structure includes a fourth baffle on the right side of the support plate, and a vertical first plug is fixed to the front and rear ends of the bottom of the fourth baffle respectively, and a first blind hole is embedded in the support plate to engage with the first plug in a damping sliding manner;

[0017] A fixing plate is fixed to the left at the center of the upper end of the left side surface of the fourth baffle, and a vertical second plug is fixed to the bottom of the left end of the fixing plate. A second blind hole is embedded in the upper surface of the first baffle to damp and slide with the second plug.

[0018] Compared with the existing technology, the present invention provides a crawler-type shot blasting machine return mechanism, which has the following beneficial effects:

[0019] 1. The utility model extends the rear end of the first baffle to the upper side of the rear bracket and bends to the right to form a second baffle, a first handle is provided at the center position of the rear side of the second baffle, and a third baffle is provided at the middle position of the right side of the first baffle inclined to the lower right, and a support plate is fixed at the bottom of the area surrounded by the first baffle, the second baffle and the third baffle. During use, if it is found that the workpiece coming out of the discharge port is unqualified, the unloading mechanism is quickly flipped backward and laid flat on the bracket, so that the workpiece can slide to the top of the support plate at the right end of the support plate, and then can be pulled upward by the first handle on the rear side. The rear end of the support plate is raised, and the workpiece can slide to the front side under the action of gravity, which plays a role in unloading. If there are many workpieces, the machine can be stopped in batches for unloading; a triangular area is formed between the third baffle and the first baffle, which guides the workpiece to the right and prevents the U-shaped bracket from blocking the workpiece from falling.

[0020] 2. The utility model is provided with a forward-inclined shielding portion at the right end portion of the second baffle. When in use, the shielding portion can shield and gather the workpiece to prevent it from sliding outward.

[0021] 3. The utility model includes a base plate with a higher left side and a lower right side through a material return structure, and blocks are fixed on the front, rear and left sides of the upper surface of the base plate respectively. The left end of the rear block is provided with a notch that cooperates with the blanking mechanism. The rear side surface of the base plate is fixedly connected to the front side surface of the front bracket, and a storage box with an upper opening is provided on the right side of the right end portion of the base plate. When in use, the workpiece that slides down enters the base plate through the notch, and then slides into the storage box under the action of gravity, which improves the overall rework efficiency.

[0022] 4. The utility model is provided with a fixed plate fixed to the left at the center position of the upper end of the left side surface of the fourth baffle, and a vertical second plug rod is fixed to the bottom surface of the left end of the fixed plate. A second blind hole is embedded in the upper surface of the first baffle to cooperate with the second plug rod for damping sliding. When in use, after the workpiece slides onto the support plate, the shielding structure is installed to block the workpiece on the right side to prevent it from sliding to the right during unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0024] Figure 1 This is a diagram of the first embodiment of the present invention in use;

[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of an existing shot blasting machine;

[0026] Figure 3 It is an enlarged structural diagram of the blanking mechanism;

[0027] Figure 4 It is an enlarged structural diagram of the return material structure;

[0028] Figure 5 It is a schematic diagram of the enlarged structure of the bottom plate and the wedge plate;

[0029] Figure 6 This is a schematic diagram of the three-dimensional structure of the second embodiment of the present utility model;

[0030] Figure 7 for Figure 6 Schematic diagram of the split structure.

[0031] Indications in the figure: 1. Bracket; 11. Rubber pad; 2. Conveyor belt; 3. Shot blasting chamber; 31. Shielding curtain; 4. U-shaped bracket; 41. Bolt; 5. Unloading mechanism; 51. First baffle; 511. Second blind hole; 52. Second baffle; 521. First handle; 53. Shielding part; 54. Third baffle; 55. Triangular area; 56. Support plate; 561. Wedge block; 562. First blind hole; 57. Shielding structure; 571. Fourth baffle; 572. First plunger; 573. Fixed plate; 574. Second plunger; 6. Return structure; 61. Bottom plate; 62. Block; 63. Notch; 64. Support; 7. Storage box; 71. Second handle. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1

[0033] like Figures 1 to 5The figure shows a return mechanism for a crawler-type shot blasting machine, comprising front and rear brackets 1, a conveyor belt 2 disposed between the brackets 1, a shot blasting chamber 3 mounted above the bracket in the middle of the conveyor belt 2, and a feed inlet and a discharge outlet (not separately labeled) disposed at the right and left ends of the shot blasting chamber 3, respectively. Sealing curtains 31 are mounted on the feed inlet and the discharge outlet, and the upper surface of the conveyor belt 2 is flush with the upper surface of the bracket 1. A U-shaped bracket 4 with an upper opening is fixed to the bracket 1 in front of the conveyor belt 2 on the left side of the discharge outlet of the shot blasting chamber 3. A forward- and backward-flipping discharge mechanism 5 is mounted within the U-shaped bracket 4 (normally in a vertical position, flipped back and laid flat when in use). The unloading mechanism 5 includes a first baffle 51 in the front-to-back direction. The front end of the first baffle 51 is disposed in the U-shaped bracket 4. Bolts 41 are provided on the left and right sides of the U-shaped bracket 4, and the protruding ends of the bolts 41 are provided with locking nuts (not separately marked) for clamping the first baffle 51. The rear end of the first baffle 51 extends to the upper side of the rear bracket 1 and bends to the right to form a second baffle 52. A first handle 521 is provided at the center of the rear side of the second baffle 52. A third baffle 54 is provided in the middle of the right side of the first baffle 51, tilted downward to the right. A support plate 56 is fixed to the bottom of the area enclosed by the first, second, and third baffles 51, 52, and 54. A return structure 6 is fixed to the front side of the front bracket 1, with the left side higher and the right side lower.

[0034] The vertical section of the first baffle 51 is a vertical rectangle, and the left side of the first baffle 51 is in contact with the left and right sides of the U-shaped bracket 4. This facilitates the bolt 41 and the lock nut to clamp the first baffle 51, and helps the blanking mechanism 5 to maintain a vertical fixed state.

[0035] A shielding portion 53 inclined forward is provided at the right end portion of the second baffle 52 .

[0036] The return material structure 6 includes a bottom plate 61 that is higher on the left and lower on the right. Blocks 62 are fixed on the front, rear and left sides of the upper surface of the bottom plate 61 respectively. A notch 63 is provided at the left end of the rear block 62 for cooperating with the unloading mechanism 5. The rear side surface of the bottom plate 61 is fixedly connected to the front side surface of the front bracket 1. A storage box 7 with an upper opening is split on the right side of the right end of the bottom plate 61.

[0037] Vertical supports 64 are fixedly provided on the bottom surfaces of the left and right ends of the bottom plate 61 .

[0038] The upper opening of the storage box 7 is flush with the bottom surface of the right end portion of the bottom plate 61. The storage box 7 is in the shape of a rectangular parallelepiped, and a second handle 71 is fixedly provided on the front and rear outer sides respectively.

[0039] A wedge-shaped plate 561 for guiding the workpiece is fixed to the right side of the support plate 56 .

[0040] A rubber pad 11 is bonded and fixed to the bracket 1 on the right side of the U-shaped bracket 4, and the front end of the rubber pad 11 extends downward to the upper surface of the bottom plate 61. The rubber pad 11 plays a protective role on the bracket upper surface and the rear side block.

[0041] During use, if the workpiece exiting the discharge port is found to be unqualified, the unloading mechanism 5 is quickly flipped backward and laid flat on the bracket 1. The workpiece can then slide onto the right end of the support plate 56 (the wedge plate 561 guides the workpiece). The workpiece can then be pulled upward using the first handle 521 on the rear side. This raises the rear end of the support plate 56, allowing the workpiece to slide forward under gravity, thus unloading the workpiece. If there are a large number of workpieces, the machine can be stopped in batches for unloading (the conveyor belt 2 stops unloading once the support plate 56 is full). The triangular area 55 formed between the third baffle 54 and the first baffle 51 guides the workpiece to the right, preventing the U-shaped bracket 4 from blocking the workpiece from falling. The shielding portion 53 shields and gathers the workpiece, preventing it from sliding outward. Workpieces that slide down from the front slide through the notch 63 onto the bottom plate 61 and then slide into the storage box 7 under the action of gravity, thereby improving overall rework efficiency. Example 2

[0042] like Figure 6 、 Figure 7 As shown, the unloading mechanism 5 is detachably provided with a shielding structure 57 (not normally installed on the supporting plate 56 and only installed when the supporting plate 56 is raised for unloading) for preventing the workpiece from sliding to the right.

[0043] The shielding structure 57 includes a fourth baffle 571 on the right side of the support plate 56, and a vertical first plug rod 572 is fixed to the front and rear ends of the bottom of the fourth baffle 571 respectively, and the front and rear ends of the right end of the support plate 56 are embedded with a first blind hole 562 that is in damping and sliding cooperation with the first plug rod 572. A fixing plate 573 is fixed to the left of the center position of the upper end on the left side surface of the fourth baffle 571, and a vertical second plug rod 574 is fixed to the bottom surface of the left end of the fixing plate 573. A second blind hole 511 that is in damping and sliding cooperation with the second plug rod 574 is embedded on the upper surface of the first baffle 51.

[0044] During use, after the workpiece slides onto the support plate 56, the shielding structure 57 is installed to block the workpiece on the right side to prevent it from sliding to the right during unloading.

[0045] The components used in the present invention are all universal standard components or components known to those skilled in the art, and their structures and principles are well known to those skilled in the art.

[0046] It should be noted that, in this document, the directions or positional relationships indicated by the terms "first", "second", "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprising" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0047] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not intended to limit the conditions under which the present invention can be implemented. Any structural modifications, changes in proportional relationships, or adjustments in size should still fall within the scope of the technical contents disclosed in this utility model without affecting the effects and purposes that can be achieved by the present utility model.

[0048] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A return mechanism of a crawler-type shot blasting machine, comprising brackets on both sides of the front and rear, a conveyor belt is arranged between the brackets, a shot blasting chamber is installed above the bracket in the middle of the conveyor belt, a feed port and a discharge port are arranged at the right and left ends of the shot blasting chamber respectively, a sealing curtain is installed at the feed port and the discharge port, and the upper surface of the conveyor belt is flush with the upper surface of the bracket; characterized in that: A U-shaped bracket with an upper opening is fixed on the bracket in front of the conveyor belt on the left side of the shot blasting chamber discharge port, and a feeding mechanism that can be flipped forward and backward is installed in the U-shaped bracket; the feeding mechanism includes a first baffle in the front and rear directions, the front end of the first baffle is arranged in the U-shaped bracket, bolts are penetrated through the left and right sides of the U-shaped bracket, and locking nuts are provided at the protruding ends of the bolts to clamp the first baffle, the rear end of the first baffle extends to the upper side of the rear bracket and is bent to the right to form a second baffle, a first handle is provided at the center position of the rear side of the second baffle, a third baffle is provided at the middle position of the right side surface of the first baffle inclined to the lower right, and a support plate is fixed at the bottom of the area surrounded by the first baffle, the second baffle and the third baffle; A material return structure which is tilted and arranged with the left side higher and the right side lower is fixedly provided on the front side of the front bracket.

2. The material return mechanism of a crawler-type shot blasting machine according to claim 1, characterized in that: A wedge-shaped plate for guiding the workpiece is fixedly provided on the right side of the supporting plate.

3. The material return mechanism of a crawler-type shot blasting machine according to claim 1, characterized in that: The vertical section of the first baffle is a vertical rectangle, and the left side surface of the first baffle is in contact with the left and right side surfaces inside the U-shaped bracket.

4. The material return mechanism of a crawler-type shot blasting machine according to claim 1, characterized in that: A shielding portion inclined forward is provided at the right end portion of the second baffle.

5. The material return mechanism of a crawler-type shot blasting machine according to claim 1, characterized in that: The material return structure comprises a bottom plate with a left side higher than the right side, and blocks are fixedly provided on the front, rear and left sides of the upper surface of the bottom plate, respectively, and a notch is provided at the left end of the rear block to cooperate with the material discharge mechanism, and the rear side surface of the bottom plate is fixedly connected to the front side surface of the front bracket; A material storage box with an upper opening is arranged on the right side of the right end portion of the bottom plate.

6. The material return mechanism of a crawler-type shot blasting machine according to claim 5, characterized in that: Vertical supports are fixedly arranged on the bottom surfaces of the left and right ends of the bottom plate respectively.

7. The material return mechanism of a crawler-type shot blasting machine according to claim 5, characterized in that: The upper opening of the material storage box is flush with the bottom surface of the right end portion of the bottom plate. The material storage box is in a rectangular parallelepiped shape, and second handles are fixedly arranged on the front and rear outer sides respectively.

8. The material return mechanism of a crawler-type shot blasting machine according to claim 1, characterized in that: A rubber pad is bonded and fixed to the bracket on the right side of the U-shaped bracket, and the front end of the rubber pad extends downward to the upper surface of the bottom plate.

9. The material return mechanism of a crawler-type shot blasting machine according to claim 1, characterized in that: The unloading mechanism is detachably provided with a shielding structure for preventing the workpiece from sliding to the right.

10. The material return mechanism of a crawler-type shot blasting machine according to claim 9, characterized in that: The shielding structure includes a fourth baffle plate on the right side of the support plate, a first vertical plug rod is fixedly provided at the front and rear ends of the bottom of the fourth baffle plate, and a first blind hole is embedded in the support plate to damp and slide with the first plug rod; A fixing plate is fixed to the left at the center of the upper end of the left side surface of the fourth baffle, a vertical second plug rod is fixed to the bottom surface of the left end of the fixing plate, and a second blind hole is embedded on the upper surface of the first baffle to damp and slide with the second plug rod.