Wire winding equipment of icing monitoring sensor

By designing an automated wire winding device for ice-covered monitoring sensors, the problems of long wires are solved, production efficiency is improved, and the winding effect and wire performance are improved through the guidance and cleaning functions of the guide components.

CN222593054UActive Publication Date: 2025-03-11ANHUI TEHANG ELECTRIC POWER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421568427.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-03-11
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

During the production and testing of ice-covered monitoring sensors, long wires are prone to scattering and knotting, resulting in low production efficiency, and the traditional manual winding method increases labor intensity.

Method used

Design a wire winding device for ice-covered monitoring sensors, including base, motor, driving gear, driven gear, mounting rod, winding assembly and guidance assembly, to achieve efficient winding of the wire through automated winding and guidance mechanisms.

Benefits of technology

The device can automatically wrap the wires of the ice-covered monitoring sensor, avoid wire scattering and knotting, improve production efficiency, and improve winding effect and wire performance through the guidance and cleaning functions of the guide components.

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Abstract

The utility model discloses a wire winding device of an icing monitoring sensor, and belongs to the technical field of industrial power transmission. The wire winding equipment of the icing monitoring sensor comprises a base, a motor is fixedly installed in an inner cavity of the base, a driving gear is fixedly connected to an output shaft of the motor, a driven gear is meshed with the outer side of the driving gear, an installation rod is fixedly connected to the outer side of the driven gear, and the installation rod is fixedly connected to the inner cavity of the base. One end of the mounting rod is rotationally connected with the base, and the other end of the mounting rod penetrates through the base and is connected with a winding assembly. According to the wire winding equipment of the icing monitoring sensor, by arranging the winding assembly, the wire winding equipment can automatically wind a wire of the icing monitoring sensor, so that the situation that the wire is prone to knotting due to scattered placement is avoided, the production efficiency of the sensor wire is improved, and meanwhile due to the fact that the distance between winding rods can be adjusted, the wire winding efficiency is improved. And the device can conveniently complete the winding work of the required radius on the wire.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial power transmission, and more specifically to a wire winding device for an ice-covered monitoring sensor. Background Art

[0002] In the production and testing process of the tension sensor and the tilt sensor of the overhead power transmission line icing monitoring device, since the wire length of the tension sensor and the tilt sensor is more than 30 meters, the wires are placed randomly and are easy to get tangled, which reduces the production efficiency of the sensor wires. Therefore, the wires need to be wound, but the traditional winding method is generally done manually by the staff, which increases the labor intensity of the staff. Based on this, the utility model designs a wire winding device for the icing monitoring sensor to solve the above problem. Utility Model Content

[0003] Technical issues to be solved

[0004] The purpose of the utility model is to provide a wire winding device for an ice coating monitoring sensor to solve the problems raised in the above-mentioned background technology.

[0005] Technical Solution

[0006] A wire winding device for an ice monitoring sensor comprises a base, an inner cavity of the base is fixedly mounted with a motor, an output shaft of the motor is fixedly connected with a driving gear, an outer side of the driving gear is meshed with a driven gear, an outer side of the driven gear is fixedly connected with a mounting rod, one end of the mounting rod is rotatably connected to the base, and the other end of the mounting rod passes through the base and is connected with a winding assembly, the winding assembly is rotatably connected to the base, a guide assembly is arranged on the outer side of the base, the guide assembly passes through the base and is connected to the mounting rod.

[0007] Preferably, the winding assembly includes a rotating box fixedly connected to the mounting rod, two threaded rods 1 are rotatably connected to the inner wall of the rotating box, and threaded rod 2 is fixedly connected to the end of threaded rod 1 away from the rotating box, one of threaded rods 1 penetrates the rotating box and is fixedly connected to a connecting shaft, and a handle is fixedly connected to the end of the connecting shaft away from the rotating box, and the outer sides of threaded rod 1 and threaded rod 2 are both threadedly connected to movable seats, and the outer side of the movable seat is fixedly connected to a winding rod, and a sliding groove is opened on the outer side of the rotating box, and the winding rod penetrates the sliding groove and is slidably connected to the sliding groove.

[0008] Preferably, a driving shaft is rotatably connected to the outer side of the rotating box, one end of the driving shaft passes through the rotating box and is fixedly connected to the second threaded rod, and the other end of the driving shaft is fixedly connected to a driving wheel 1, a belt 1 is sleeved on the outer side of the driving wheel 1, and the driving wheel 1 is connected to a driven wheel 1 through the belt 1, and the outer side of the driven wheel 1 is fixedly connected to an installation shaft, the installation shaft passes through the rotating box and is fixedly connected to the other threaded rod 2.

[0009] Preferably, the threaded rod 1 and the threaded rod 2 are of equal length and have opposite thread directions, and the movable seat is symmetrically arranged along the connection point between the threaded rod 1 and the threaded rod 2.

[0010] Preferably, the guide assembly includes a threaded rod three rotatably connected to the top of the base, the threaded rod three penetrates the base and is connected to the transmission assembly, and the outer side of the threaded rod three is threadedly connected to a threaded seat, the outer side of the threaded seat is fixedly connected to a mounting plate, the inner cavity of the mounting plate is provided with a guide hole, the inner wall of the guide hole is fixedly connected to a cleaning cotton, the outer side of the mounting plate is fixedly connected to a guide seat, the inner cavity of the guide seat is slidably connected to a guide rod, and the guide rod is fixedly connected to the base.

[0011] Preferably, the transmission assembly includes a driving wheel 2 fixedly connected to the outside of the mounting rod, a belt 2 is sleeved on the outside of the driving wheel 2, and the driving wheel 2 is connected to a driven wheel 2 through the belt 2, a transmission rod is fixedly connected to the outside of the driven wheel 2, and the transmission rod passes through the base and is fixedly connected to the threaded rod 3.

[0012] Beneficial Effects

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] (1) In the utility model, by providing a winding assembly, the device can automatically wind the wires of the ice monitoring sensor, thereby preventing the wires from being scattered and easily tangled, thereby improving the production efficiency of the sensor wires. At the same time, since the distance between the winding rods can be adjusted, the device can easily complete the winding work of the wires to the required radius.

[0015] (2) In the utility model, by providing a guide assembly, the device can automatically control the upward movement of the mounting plate while winding the wire of the ice monitoring sensor, thereby facilitating the guidance of the wound wire through the guide hole, thereby improving the winding effect of the wire, and by providing cleaning cotton in the inner cavity of the guide hole, the device can automatically clean the wire, thereby preventing the performance of the wire from being reduced due to the attachment of debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 For the utility model Figure 1 A magnified view of the structure at center;

[0018] Figure 3 This is a cross-sectional view of the base structure of the utility model;

[0019] Figure 4 This is a cross-sectional view of the rotating box structure of the utility model;

[0020] Figure 5 For the utility model Figure 4 Enlarged view of the structure at point B in the middle.

[0021] Explanation of the numbers in the figure: 1. base; 2. motor; 3. driving gear; 4. driven gear; 5. mounting rod; 6. winding assembly; 61. rotating box; 62. threaded rod one; 63. connecting shaft; 64. handle; 65. threaded rod two; 66. moving seat; 67. winding rod; 68. driving shaft; 69. driving wheel one; 610. belt one; 611. driven wheel one; 612. mounting shaft; 7. guide assembly; 71. threaded rod three; 72. threaded seat; 73. mounting plate; 74. guide hole; 75. cleaning cotton; 76. guide seat; 77. guide rod; 78. driving wheel two; 79. belt two; 710. driven wheel two; 711. transmission rod. DETAILED DESCRIPTION

[0022] Example: See Figure 1-5 A wire winding device for an ice monitoring sensor comprises a base 1, an inner cavity of the base 1 is fixedly mounted with a motor 2, an output shaft of the motor 2 is fixedly connected with a driving gear 3, an outer side of the driving gear 3 is meshed with a driven gear 4, an outer side of the driven gear 4 is fixedly connected with a mounting rod 5, one end of the mounting rod 5 is rotatably connected to the base 1, and the other end of the mounting rod 5 passes through the base 1 and is connected with a winding assembly 6, the winding assembly 6 is rotatably connected to the base 1, a guide assembly 7 is arranged on the outer side of the base 1, and the guide assembly 7 passes through the base 1 and is connected to the mounting rod 5.

[0023] The winding assembly 6 includes a rotating box 61 fixedly connected to the mounting rod 5, and two threaded rods 62 are rotatably connected to the inner wall of the rotating box 61, and the end of the threaded rod 62 away from the rotating box 61 is fixedly connected to the threaded rod 2 65, one of the threaded rods 62 penetrates the rotating box 61 and is fixedly connected to a connecting shaft 63, and the end of the connecting shaft 63 away from the rotating box 61 is fixedly connected to a handle 64, and the outer sides of the threaded rods 1 62 and the threaded rods 2 65 are both threadedly connected to a moving seat 66, and the outer side of the moving seat 66 is fixedly connected to a winding rod 67, and a sliding groove is opened on the outer side of the rotating box 61, and the winding rod 67 penetrates the sliding groove and is slidably connected to the sliding groove, and the rotating box 6 1 is rotatably connected with a driving shaft 68 on the outer side, one end of the driving shaft 68 passes through the rotating box 61 and is fixedly connected to the threaded rod 2 65, and the other end of the driving shaft 68 is fixedly connected with a driving wheel 1 69, a belt 1 610 is sleeved on the outer side of the driving wheel 1 69, and the driving wheel 1 69 is connected to a driven wheel 1 611 through the belt 1 610, and the outer side of the driven wheel 1 611 is fixedly connected with a mounting shaft 612, the mounting shaft 612 passes through the rotating box 61 and is fixedly connected to another threaded rod 2 65, the threaded rod 1 62 and the threaded rod 2 65 are equal in length and have opposite thread directions, and the moving seat 66 is symmetrically arranged along the connection point between the threaded rod 1 62 and the threaded rod 2 65.

[0024] Specifically, the handle 64 is rotated so that the handle 64 drives the connecting shaft 63 fixedly connected thereto to rotate. When the connecting shaft 63 rotates, it drives the threaded rod 1 62 fixedly connected thereto to rotate. When the threaded rod 1 62 rotates, it drives the threaded rod 2 65 fixedly connected thereto to rotate. When the threaded rod 2 65 rotates, it drives the driving shaft 68 fixedly connected thereto to rotate, so that the driving shaft 68 drives the active wheel 1 69 fixedly connected thereto to rotate. When the active wheel 1 69 rotates, it drives the driven wheel 1 611 to rotate through the belt 1 610, so that the driven wheel 1 611 drives the installation shaft 612 fixedly connected thereto to rotate. When the installation shaft 612 rotates, it drives the threaded rod 2 65 fixedly connected thereto to rotate, so that the threaded rod 2 65 drives the threaded rod 1 62 fixedly connected thereto to rotate, thereby causing the two threaded rods 1 62 and the threaded rod 2 65 to rotate at the same time. At this time, the movable seat 66 will approach or move away from each other, thereby driving the winding rod 67 fixedly connected thereto to approach or move away, thereby enabling the device to easily complete the winding work of the required radius on the wire.

[0025] The guide assembly 7 includes a threaded rod three 71 rotatably connected to the top of the base 1, the threaded rod three 71 penetrates the base 1 and is connected to a transmission assembly, and the outer side of the threaded rod three 71 is threadedly connected to a threaded seat 72, the outer side of the threaded seat 72 is fixedly connected to a mounting plate 73, the inner cavity of the mounting plate 73 is provided with a guide hole 74, and a cleaning cotton 75 is fixedly connected to the inner wall of the guide hole 74, the outer side of the mounting plate 73 is fixedly connected to a guide seat 76, the inner cavity of the guide seat 76 is slidably connected to a guide rod 77, and the guide rod 77 is fixedly connected to the base 1, the transmission assembly includes a driving wheel two 78 fixedly connected to the outer side of the mounting rod 5, the outer side of the driving wheel two 78 is sleeved with a belt two 79, and the driving wheel two 78 is connected to a driven wheel two 710 through the belt two 79, and the outer side of the driven wheel two 710 is fixedly connected to a transmission rod 711, and the transmission rod 711 penetrates the base 1 and is fixedly connected to the threaded rod three 71.

[0026] Specifically, the motor 2 is controlled to work so that the motor 2 drives the driving gear 3 fixedly connected to its output shaft to rotate. When the driving gear 3 rotates, it will drive the driven gear 4 meshing with it to rotate, so that the driven gear 4 drives the mounting rod 5 fixedly connected to it to rotate. When the mounting rod 5 rotates, it will drive the rotating box 61 fixedly connected to it to rotate, so that the wire is wound around the winding rod 67. When the mounting rod 5 rotates, it will drive the driving wheel 2 78 fixedly connected to it to rotate, so that the driving wheel 2 78 drives the driven wheel 2 710 to rotate through the belt 2 79. When the driven wheel 2 710 rotates, it will drive the transmission rod 711 fixedly connected to it to rotate, so that the transmission rod 711 drives the threaded rod 3 71 fixedly connected to it to rotate. When the threaded rod 3 71 rotates, it will drive the threaded seat 72 threadedly connected to it to move, so that the threaded seat 72 drives the mounting plate 73 fixedly connected to it to move upward, so as to facilitate the guidance of the wound wire through the guide hole 74, thereby improving the winding effect of the wire.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A wire winding device for an ice monitoring sensor, comprising a base (1), characterized in that: A motor (2) is fixedly mounted in the inner cavity of the base (1); a driving gear (3) is fixedly connected to the output shaft of the motor (2); a driven gear (4) is meshed on the outer side of the driving gear (3); a mounting rod (5) is fixedly connected to the outer side of the driven gear (4); one end of the mounting rod (5) is rotatably connected to the base (1); the other end of the mounting rod (5) passes through the base (1) and is connected to a winding assembly (6); the winding assembly (6) is rotatably connected to the base (1); a guide assembly (7) is arranged on the outer side of the base (1); the guide assembly (7) passes through the base (1) and is connected to the mounting rod (5).

2. The wire winding device of the ice monitoring sensor according to claim 1, characterized in that: The winding assembly (6) comprises a rotating box (61) fixedly connected to the mounting rod (5), two threaded rods (62) are rotatably connected to the inner wall of the rotating box (61), and the end of the threaded rod (62) away from the rotating box (61) is fixedly connected to the threaded rod (65), one of the threaded rods (62) passes through the rotating box (61) and is fixedly connected to a connecting shaft (63), and the end of the connecting shaft (63) away from the rotating box (61) is fixedly connected to a handle (64), the outer sides of the threaded rods (62) and the threaded rods (65) are both threadedly connected to a moving seat (66), and the outer side of the moving seat (66) is fixedly connected to a winding rod (67), and a sliding groove is provided on the outer side of the rotating box (61), and the winding rod (67) passes through the sliding groove and is slidably connected to the sliding groove.

3. The wire winding device of the ice monitoring sensor according to claim 2, characterized in that: The outer side of the rotating box (61) is rotatably connected to a driving shaft (68), one end of the driving shaft (68) passes through the rotating box (61) and is fixedly connected to the second threaded rod (65), and the other end of the driving shaft (68) is fixedly connected to a driving wheel (69), a belt (610) is sleeved on the outer side of the driving wheel (69), and the driving wheel (69) is connected to a driven wheel (611) through the belt (610), and the outer side of the driven wheel (611) is fixedly connected to a mounting shaft (612), and the mounting shaft (612) passes through the rotating box (61) and is fixedly connected to the other second threaded rod (65).

4. The wire winding device of the ice monitoring sensor according to claim 2, characterized in that: The lengths of the threaded rod 1 (62) and the threaded rod 2 (65) are equal and the thread directions are opposite, and the movable seat (66) is symmetrically arranged along the connection point between the threaded rod 1 (62) and the threaded rod 2 (65).

5. The wire winding device of the ice monitoring sensor according to claim 1, characterized in that: The guide assembly (7) comprises a threaded rod (71) rotatably connected to the top of the base (1); the threaded rod (71) penetrates the base (1) and is connected to the transmission assembly; the outer side of the threaded rod (71) is threadedly connected to a threaded seat (72); the outer side of the threaded seat (72) is fixedly connected to a mounting plate (73); the inner cavity of the mounting plate (73) is provided with a guide hole (74); the inner wall of the guide hole (74) is fixedly connected to a cleaning cotton (75); the outer side of the mounting plate (73) is fixedly connected to a guide seat (76); the inner cavity of the guide seat (76) is slidably connected to a guide rod (77); the guide rod (77) is fixedly connected to the base (1).

6. The wire winding device of the ice monitoring sensor according to claim 5, characterized in that: The transmission assembly comprises a second driving wheel (78) fixedly connected to the outside of the mounting rod (5), a second belt (79) is sleeved on the outside of the second driving wheel (78), and the second driving wheel (78) is connected to a second driven wheel (710) via the second belt (79), and a transmission rod (711) is fixedly connected to the outside of the second driven wheel (710), and the transmission rod (711) passes through the base (1) and is fixedly connected to the third threaded rod (71).