Preformed blank device for hoop leather production
By designing a precast blank device for clamp leather production, using spray cooling liquid and automated template operation, the problem of external cooling and manual separation after molding in the prior art is solved, and efficient automatic molding and rapid cooling of clamp leather is achieved.
Patent Information
- Application Number
- CN202421185730.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The existing precast blanks require external cooling devices to cool after the clamp is formed, and the separation process requires manual operation and low degree of automation.
A precast blank device for clamp leather production is designed, including an upper formwork and a lower formwork. An outer frame and oblique brace are arranged between the templates. The outer frame is connected to the hollow plate. A spray part and a liquid inlet are provided in the hollow plate. A rapid cooling is achieved by spraying cooling liquid, and a threaded rod and nut sleeve are driven by a double-headed motor to realize automatic pressing and separation of the template.
It realizes automatic forming and rapid cooling of clamp leather, improves processing efficiency and reduces the need for manual operation.
Smart Images

Figure CN222628140U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of clamp blank forming, in particular to a device for prefabricated blanks used in the production of clamp skins. Background Art
[0002] The clamp skin is also called the clamp ring or the clamp. The clamp is a clamp formed into a ring with two steel wires. The clamp has the characteristics of beautiful shape, easy use, strong tightening force and good sealing performance. The clamp is a connecting device for connecting grooved pipes, valves and pipeline accessories. It is used to tighten the quick connectors. Generally, the two connectors are equipped with gaskets, rubber, silicone and PTFE. It has good performance, high sealing and easy installation. The size and specifications of the clamp are different according to the different equipment scenarios. Larger clamps are made of preforms for injection molding. However, after the existing preforms are formed, they need to cooperate with external cooling devices to achieve cooling, and the separation of the preforms needs to be done manually, and the automaticity is low.
[0003] The forging die with a preform cavity, with the publication number CN215090440U, can ensure the stability of the closure of the upper die and the lower die through the guide lock, can ensure the stability of the final forging and pre-forging shapes, has good processing operation, and when forging the die, the material guide groove facilitates the metal flow of the product, has a good material distribution effect, avoids the shortage of material, can better guarantee the quality of the forged product, and avoids the folding of the product material caused by the reflux of the product due to excessive resistance; when producing large-volume products, it can significantly improve the shortage of material and folding, saving a lot of costs. However, it is not suitable for the prefabrication of the clamp. To address this defect, a new prefabricated device is designed. Utility Model Content
[0004] The utility model aims to provide a device for producing preforms for clamp skins, so as to solve the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for prefabricated blanks for producing clamp skins, comprising an upper template and a lower template, wherein the upper template and the lower template are adapted to each other and are adjacent to each other and are provided with a clamp die, and a grouting port is provided at the top of the lower template, and an outer peripheral frame is provided on the side away from each other of the upper template and the lower template, and the outer side of the outer peripheral frame is connected to the corresponding upper template and the lower template with an oblique brace for connection, side plates are provided at the centers of the two adjacent sides of the two outer peripheral frames, and side cavities are provided on both sides of the side plates, threaded rods and nut sleeves are provided inside the side cavities, and a pull rod is hinged between the nut sleeve and the corresponding outer peripheral frame, and the outer sides of the two outer peripheral frames are connected with hollow plates, and a spraying part is provided in the central area of the hollow plate.
[0006] In a further embodiment, a cavity corresponding to the spraying portion is opened in the inner center of the hollow plate, and a liquid inlet is connected to one side of the hollow plate.
[0007] In a further embodiment, the end of the threaded rod is rotatably connected to the inner circumference of the side cavity, and the outer circumferential threaded sleeve of the threaded rod is provided with a nut sleeve.
[0008] In a further embodiment, the outer circumference of the nut sleeve is matched with the inner circumference of the side cavity, and both ends of the pulling rod are designed as arc surfaces.
[0009] In a further embodiment, a double-headed motor is embedded in the bottom center of the side plate, and two driving ends of the double-headed motor are connected to corresponding threaded rods through a coupling.
[0010] In a further embodiment, a plurality of spray nozzles are installed at the spraying portion, and leaks are provided on the outer periphery of the hollow plate below to facilitate liquid overflow.
[0011] In a further embodiment, the outer side of the side plate is fixed to the outer panel component to determine the position.
[0012] In a further embodiment, the two pulling rods and the nut sleeves on the same side are symmetrically distributed.
[0013] In a further embodiment, the liquid inlet is connected to external cooling liquid through a pipeline.
[0014] Compared with the prior art, the technical effects and advantages of the utility model are as follows:
[0015] The diagonal brace fixation between the outer frame and the template and the grouting port design of the upper template ensure that there is enough clearance between the upper template and the outer frame, which is convenient for external grouting. The connection design between the outer sides of the two outer frames and the hollow plate and the spraying part design in the center of the hollow plate, combined with the external pipe connected to the water liquid, can spray the water liquid, further quickly cool down the upper and lower templates;
[0016] The fixing of the outer side and the external position of the side plate and the design of the side cavities on both sides of the side plate, the rotational connection design between the end of the threaded rod and the inner periphery of the side cavity and the outer periphery of the nut sleeve and the threaded rod, the adaptation design of the nut sleeve and the side cavity and the symmetrical design of the two nut sleeves and the pull rod on the same side, and the connection design of the double-headed motor and the threaded rod, when the double-headed motor is running, the two threaded rods can be driven synchronously, and the pull rods move synchronously, so that the outer frame and the upper and lower templates are close to and separated from each other, and further realize automatic mutual pressing and separation;
[0017] The device for producing preforms for clamp skins can not only realize automatic separation and pressing, but also can perform rapid cooling, which helps to greatly improve processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the utility model in which the hollow plate is removed;
[0021] Figure 3 This is a schematic diagram of the separation structure of the upper and lower templates of the utility model;
[0022] Figure 4 For the utility model Figure 2 A magnified view of the structure at center A;
[0023] Figure 5 It is a central sectional view of the side plate of the present utility model.
[0024] Description of reference numerals:
[0025] 1. Upper template; 2. Lower template; 3. Clamp die; 4. Grouting port; 5. Outer frame; 6. Diagonal brace; 7. Side plate; 8. Side cavity; 9. Threaded rod; 10. Nut sleeve; 11. Pull rod; 12. Double-head motor; 13. Hollow plate; 14. Spraying part; 15. Liquid inlet; 16. Leakage port. DETAILED DESCRIPTION
[0026] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.
[0027] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.
[0028] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.
[0029] See also Figures 1 to 5 The main structure of the device body includes an upper template 1 and a lower template 2. A clamping die 3 is provided on one side adjacent to the upper template 1 and the lower template 2. When the two clamping dies 3 are attached together, a completed clamp skin is formed. A grouting port 4 is connected to the top of the upper template 1. The grouting port 4 is connected to the inside of the clamping die 3.
[0030] In order to facilitate grouting, a convex card and a concave cavity are respectively provided on the adjacent sides of the upper template 1 and the lower template 2, and the concave cavity and the convex card are adapted to each other, thereby achieving enhanced sealing;
[0031] In order to leave a gap for grouting, an outer peripheral frame 5 is provided on the outer side of the upper template 1 and the lower template 2. The outer peripheral frame 5 is a hollow rectangular structure. The sides of the two outer peripheral frames 5 are connected to the upper template 1 and the lower template 2 with diagonal braces 6. Through the design of the diagonal braces 6, a gap is left between the upper template 1 and the outer peripheral frame 5 to facilitate grouting of external equipment.
[0032] In order to achieve spray cooling, the outer side of the outer frame 5 away from the template is connected with a hollow plate 13, the center of the hollow plate 13 is a hollow cavity, and a spraying part 14 is provided at the cavity position of the hollow plate 13, and the spraying part 14 is provided with a plurality of nozzles;
[0033] A liquid inlet 15 is connected to one side of the hollow plate 13, and the liquid inlet 15 is connected to the external cooling liquid through a pipeline. The pipeline part can also be connected to an external pump body. A plurality of leaks 16 are opened on the outside of the hollow plate 13 at the bottom, and the leaks 16 facilitate the overflow of the sprayed water.
[0034] See also Figure 1 , Figure 2 and Figure 5 In order to realize automatic pressing and separation, side plates 7 are arranged at both ends of one side adjacent to the two peripheral frames 5. The side of the side plate 7 away from the template is fixed to the external plate component. Side cavities 8 are opened at both ends of the side plate 7. A double-headed motor 12 is embedded in the center of the side plate 7. The two driving ends of the double-headed motor 12 penetrate the side plate 7 and are connected to threaded rods 9 through couplings. The ends of the threaded rods 9 are rotatably connected to the inner wall of the side cavity 8. The outer threaded sleeve of the threaded rod 9 is provided with a nut sleeve 10.
[0035] The outer periphery of the nut sleeve 10 is matched with the inner periphery of the side cavity 8, so that the nut sleeve 10 can be limited. The two nut sleeves 10 on the same side are symmetrically distributed. The two nut sleeves 10 are provided with a pull rod 11 on the side close to the template. The two ends of the pull rod 11 are designed with arc surfaces. The centers of the two ends of the pull rod 11 are provided with center holes. The two ends of the pull rod 11 are hingedly connected to the template and the nut sleeve 10. The hinge is realized by two side plates and a pin passing through the center hole. The two pull rods 11 on the same side are correspondingly symmetrically designed with the nut sleeve 10.
[0036] When the double-headed motor 12 is running, it can drive the two threaded rods 9 to rotate synchronously, and further through the adaptation and limitation of the nut sleeve 10 and the side cavity 8, the synchronous movement of the two nut sleeves 10 is achieved.
[0037] The above-mentioned components and electrical equipment are all existing technologies or existing feasible technologies. The working principles, sizes and models are irrelevant to the functions of this application, so they are not described in detail, and they are all controlled by remote control switches.
[0038] How it works
[0039] When the preform production device for the clamp skin is needed, the double-headed motor 12 is started to drive the threaded rod 9 to rotate, so that the nut sleeve 10 moves toward each other synchronously, so that the pulling rod 11 moves synchronously, and the outer peripheral frame 5 and the upper and lower templates move toward each other, and the concave cavity and the convex clamp are matched to achieve fixation;
[0040] The external equipment inputs iron slurry through the grouting port 4 to fill the clamp concave mold 3. After the grouting is completed, the external pump body is started to allow the cooling water to spray and cool the upper and lower templates through the nozzle;
[0041] The cooled liquid overflows through the leak 16;
[0042] After cooling is completed, the double-headed motor 12 is started again to drive the threaded rod 9 to rotate, so that the nut sleeve 10 moves synchronously, so that the outer frame 5 and the upper and lower templates are separated from each other, thereby realizing automatic separation, taking out the shaped clamp skin, and completing the processing.
[0043] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for producing preforms for clamp skins, comprising an upper template (1) and a lower template (2), wherein the upper template (1) and the lower template (2) are adapted to each other and are provided with a clamp concave mold (3) on one adjacent side, and a grouting port (4) is provided on the top of the lower template (2); Features: The upper mold plate (1) and the lower mold plate (2) are each provided with an outer frame (5) on the side away from each other, and the outer side of the outer frame (5) is connected to the corresponding upper mold plate (1) and the lower mold plate (2) by a diagonal brace (6) for connection, and the centers of the two adjacent sides of the two outer frames (5) are provided with side plates (7), and the two sides of the side plates (7) are provided with side cavities (8), the inside of the side cavity (8) is provided with a threaded rod (9) and a nut sleeve (10), and a pulling rod (11) is hinged between the nut sleeve (10) and the corresponding outer frame (5), and the outer sides of the two outer frames (5) are connected to a hollow plate (13), and a spraying portion (14) is provided in the central area of the hollow plate (13).
2. The device for producing preforms for clamp skins according to claim 1, characterized in that: A cavity corresponding to the spraying portion (14) is provided at the inner center of the hollow plate (13), and a liquid inlet (15) is connected to one side of the hollow plate (13).
3. The device for producing preforms for clamp skins according to claim 1, characterized in that: The end of the threaded rod (9) is rotatably connected to the inner circumference of the side cavity (8), and a nut sleeve (10) is provided on the outer circumference of the threaded rod (9).
4. The device for producing preforms for clamp skins according to claim 3, characterized in that: The outer circumference of the nut sleeve (10) is matched with the inner circumference of the side cavity (8), and both ends of the pulling rod (11) are designed as arc surfaces.
5. The device for producing preforms for clamp skins according to claim 4, characterized in that: A double-headed motor (12) is embedded in the bottom center of the side plate (7), and two driving ends of the double-headed motor (12) are connected to corresponding threaded rods (9) via couplings.
6. The device for producing preforms for clamp skins according to claim 1, characterized in that: The spraying portion (14) is provided with a plurality of spray nozzles, and the outer periphery of the hollow plate (13) below is provided with leakage holes (16) for facilitating liquid overflow.
7. The device for producing preforms for clamp skins according to claim 1, characterized in that: The outer side of the side plate (7) is fixed to the outer plate component to determine the position.
8. The device for producing preforms for clamp skins according to claim 3, characterized in that: The two pulling rods (11) and the nut sleeves (10) on the same side are designed to be symmetrically distributed.
9. The device for producing preforms for clamp skins according to claim 2, characterized in that: The liquid inlet (15) is connected to external cooling liquid through a pipeline.
Citation Information
Patent Citations
Forging die with prefabricated blank die cavity
CN215090440U